AeroElectric-List Digest Archive

Fri 12/30/05


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 09:15 AM - Wiring Diagrams (SMITHBKN@aol.com)
     2. 10:17 AM - White on black placards (Robert L. Nuckolls, III)
     3. 10:56 AM - Re: Wiring Diagrams (Bill Schlatterer)
     4. 11:40 AM - Copy of my letter to Niagara Airparts. (Robert L. Nuckolls, III)
     5. 12:03 PM - Use Of Diode on S704-1 Relay  (dsvs@comcast.net)
     6. 12:08 PM - Re: Instrument Panel Labels (Craig Payne)
     7. 01:07 PM - Re: Instrument Panel Labels (Ken)
     8. 01:39 PM - Re: Wiring Diagrams (Lynn Riggs)
     9. 01:49 PM - Re: Instrument Panel Labels (Craig Payne)
    10. 02:38 PM - [ Bill Schlatterer ] : New Email List Photo Share Available! (Email List Photo Shares)
    11. 07:43 PM - Re: Wiring Diagrams Design SoftwareWiring Diagrams Design Software (John Burnaby)
    12. 10:49 PM - Re: Re: Circuit Breaker v. Fuse (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 09:15:04 AM PST US
    From: SMITHBKN@aol.com
    Subject: Wiring Diagrams
    --> AeroElectric-List message posted by: SMITHBKN@aol.com Fellow Listers, I was asked by someone on the group to share how I developed my wiring diagram using Excel rather than one of the software programs dedicated to things electrical. I use Excel a fair amount at work so I am pretty familiar with it. Most people think of Excel as a spreadsheet and number cruncher, but it has some basic graphic/drawing capabilities too. I simply used the basic drawing capabilities in Excel, drew up various components using standard shapes to create an inventory of things like lamps, relays, switches, etc. and then started to use them in the design of my system which is patterened off of one of the Z-diagrams so graciously provided by Bob. What accompanies the system diagram in my Excel file is a component list, a wiring spec sheet (shows size, type, and terminations of each wire), a load analysis, and a few others worksheets for misc. things like switch layout, buss loads, etc. In this manner I have everything electrical for my RV-7A project in one program and all spreadsheets are linked to one other so that changes get propogated through the system appropriately. I've posted a slimmed down version of my files on the Matronics File/Photo share site in an attempt to get some peer reviews of my system since I'm actually a rookie as things electrical. If the files and use of Excel have a benefit to others in the group .... great. I would like to be able to give something back to those that have helped me along. Jeff Smith Knoxville, TN RV-7A .... electrical


    Message 2


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    Time: 10:17:24 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: White on black placards
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> There was some discussion earlier this week on cheap-n-dirty white on black placarding. Here's a picture of a placard I did for a client's project. The placard was laid out in Photoshop as black on white then reversed (most photo editing programs will let you do this). The placard was printed on a laserjet (nice black carboin toner), trimmed and laminated. Sams Clubs and many internet stores have low cost laminators. Having lots of small lamination materials around is easy too . . . the materials kits have an assortment of sizes and except for my placarding jobs, I would have an overflow of the seldom used smaller sizes. These are quite sharp and very thin. They're installed with adhesive transfer tape available from office supplies, art supplies and photography materials stores. See: http://www.aeroelectric.com/Pictures/Misc/White_on_Black_Placard.jpg When mounted on a black or grey panel, the sealing edge around the placard all but disappears. Bob . . .


    Message 3


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    Time: 10:56:33 AM PST US
    From: "Bill Schlatterer" <billschlatterer@sbcglobal.net>
    Subject: Wiring Diagrams
    --> AeroElectric-List message posted by: "Bill Schlatterer" <billschlatterer@sbcglobal.net> Just a minor point is that in addition to the drawing capabilities in Excel, later versions have a "Flow Chart" library built in under the AutoShapes menu. It allows you to select various shapes and line styles and connect points using several different kind of connecting lines very similar to Visio or other high end flow chart programs. I find it very handy as it allows you to move shapes and the connecting lines are moved with them. For example, if you choose the diamond shape, you can attach lines to any of the four points and then simply drag the shape where you want it and the lines automatically refresh in the new location. This is real handy after you have spent a lot of time and just want to move something around to make the diagram clear. Play with it a little bit. Get the lines off the custom drawing menu. For some reason, the connecting lines are not shown in the Flow Chart window that pops up under AutoShapes but if go to customize the tool bar and then look under the AutoShapes tools, you can drag all kinds of connecting lines to the visible tool bar. By connecting, I mean that the shapes all have connecting points where the lines physically attach. I know this isn't clear if you're not Excel'ish but if someone wants the detail, I can send a screen shot that will make it more obvious. My .02 Bill S 7a Ark -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of SMITHBKN@aol.com Subject: AeroElectric-List: Wiring Diagrams --> AeroElectric-List message posted by: SMITHBKN@aol.com Fellow Listers, I was asked by someone on the group to share how I developed my wiring diagram using Excel rather than one of the software programs dedicated to things electrical. I use Excel a fair amount at work so I am pretty familiar with it. Most people think of Excel as a spreadsheet and number cruncher, but it has some basic graphic/drawing capabilities too. I simply used the basic drawing capabilities in Excel, drew up various components using standard shapes to create an inventory of things like lamps, relays, switches, etc. and then started to use them in the design of my system which is patterened off of one of the Z-diagrams so graciously provided by Bob. What accompanies the system diagram in my Excel file is a component list, a wiring spec sheet (shows size, type, and terminations of each wire), a load analysis, and a few others worksheets for misc. things like switch layout, buss loads, etc. In this manner I have everything electrical for my RV-7A project in one program and all spreadsheets are linked to one other so that changes get propogated through the system appropriately. I've posted a slimmed down version of my files on the Matronics File/Photo share site in an attempt to get some peer reviews of my system since I'm actually a rookie as things electrical. If the files and use of Excel have a benefit to others in the group .... great. I would like to be able to give something back to those that have helped me along. Jeff Smith Knoxville, TN RV-7A .... electrical


    Message 4


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    Time: 11:40:00 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Copy of my letter to Niagara Airparts.
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> Emailed to jim@canadianaeromanufacturing.com on 12/30/05 Good afternoon sir, By way of introduction, I'm currently an electrical engineer for Raytheon Aircraft (Beech) in Wichita, KS. I've been professionally associated with aircraft electrics and electronics off and on for about 44 years. I have a hobby business that supports the owner built and maintained aircraft business based from my website at http://aeroelectric.com I publish a book and conduct educational seminars for OBAM aircraft community. I also participate in an electrical/avionics list-server (forum) on matronics.com called the AeroElectric List. Subscribers to the AeroElectric-List have on several occasions made note of a paragraph in the installation instructions for your 40A alternator which I quote . . . "Conditions in which a very high draw is being made of the alternator at low RPM will cause extra strain on the alternator and drive belt. Consider reducing the total load in these situations, or switching the alternator off and drawing from the battery only, if the high load will be brief." I'm mystified by this assertion. Can you help me in assisting your customer's understanding of the physics that makes this operating philosophy useful? I'm wondering as to the magnitude of "extra strain" over and above those conditions for which the alternator was designed to operate. Can you give me the conditions for load and rpm at which alternator torque is maximum under it's normal operating modes. I'd like to understand how high and for how long any mis-operation of the alternator by the pilot can exceed this value and by how much. Can you enlighten me as to which components of the alternator are at-risk and by what magnitude? In other words, what can the operator expect in terms of extended service life of the alternator or belt by observing this operating protocol? I'm also curious as to what is meant by "low RPM" . . . Can you put a number on this? I presume you can give me the number in shaft RPMs of the alternator so that the owner/operator can accurately deduce the corresponding engine RPM for his particular installation. I believe the future of light aircraft in general aviation is firmly rooted and highly dependent upon the OBAM aircraft industry. Your willingness to support this important segment of general aviation with quality products is much appreciated. If there's any way I might assist you in this endeavor, please let me know! In the mean time, it would be very helpful for me to understand your product better so that I might accurately advise your customers who post questions to the AeroElectric List. Happy new year! Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) -----------------------------------------


    Message 5


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    Time: 12:03:14 PM PST US
    From: dsvs@comcast.net
    Subject: Use Of Diode on S704-1 Relay
    --> AeroElectric-List message posted by: dsvs@comcast.net Hi Bob, On Diagram z-32 you show a diode between the coil wires on the S704 relay. On Z-13/8 the S704 that is used in the alternate alternator circuit has an OVM-14 but no diiode. Will you explain why there is no diode present in one circuit and there is one present in the other? Does the OVM-14 negate the need for the diode? Thanks. Don


    Message 6


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    Time: 12:08:23 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Instrument Panel Labels
    --> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> As a side note the labeling products like the Brother P-touch line offer white-on-black tapes: http://www.brothermall.com/accessory_detail.asp?mscssid=8C857699C5A547888C58 CEF27C70BD68&sku=TZ335&dept_id=167 Tapes of all colors are available in widths up to 3/4". The labelers can "stack" lines across the width of the tape. Other color combinations offered are black-on-clear, black-on-white, red-on-white, gold-on-black and black-on-yellow. -- Craig -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Eric M. Jones Subject: AeroElectric-List: Instrument Panel Labels --> AeroElectric-List message posted by: "Eric M. Jones" --> <emjones@charter.net> I mentioned some time back that inkjet printers can be used to make decals for instrument panel switch labels. This is an enabling technology. You can make pictures, symbols, placards, logos, nose art, enemy flag symbols for your imaginary combat victories, etc. Several people have had good success with this....then one person inquired--"What about white ink?" I was flumoxed...There must be some somewhere. But I was introduced to the curious fact that white ink for inkjets simply does not exist. You can get fluorescent yellow, purple, neon colors, even light gray...but not white. This took some searching but I located the world's only (!) white inkjet ink made in large cartridges only for $22k Roland commercial injet printers and bought some to decant into smaller 15 ml vials. You can buy virgin empty cartridges for you own inkjet printer and go from there. Interested parties contact me off-list. The rest will sell on eBay. I don't sell the other products for this decal-label-inkjet thing, but just Google "inkjet decals", etc. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 (508) 764-2072 "...Beans for supper tonight, six o'clock. Navy beans cooked in Oklahoma ham... Got to eat 'em with a spoon, raw onions and cornbread; nothing else...." --Will Rogers


    Message 7


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    Time: 01:07:29 PM PST US
    From: Ken <klehman@albedo.net>
    Subject: Re: Instrument Panel Labels
    --> AeroElectric-List message posted by: Ken <klehman@albedo.net> Don't forget my favourite "white on clear tape" Looks good on my gray panel although the idea of doing more complex printer graphics in interesting. Ken Craig Payne wrote: >--> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> > >As a side note the labeling products like the Brother P-touch line offer >white-on-black tapes: > >http://www.brothermall.com/accessory_detail.asp?mscssid=8C857699C5A547888C58 >CEF27C70BD68&sku=TZ335&dept_id=167 > >Tapes of all colors are available in widths up to 3/4". The labelers can >"stack" lines across the width of the tape. > >Other color combinations offered are black-on-clear, black-on-white, >red-on-white, gold-on-black and black-on-yellow. > >-- Craig > >


    Message 8


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    Time: 01:39:29 PM PST US
    From: Lynn Riggs <riggs_la@yahoo.com>
    Subject: Re: Wiring Diagrams
    --> AeroElectric-List message posted by: Lynn Riggs <riggs_la@yahoo.com> Jeff, Do you have an address for where you posted your excel files? SMITHBKN@aol.com wrote: --> AeroElectric-List message posted by: SMITHBKN@aol.com I've posted a slimmed down version of my files on the Matronics File/Photo share site in an attempt to get some peer reviews of my system since I'm actually a rookie as things electrical. If the files and use of Excel have a benefit to others in the group .... great. I would like to be able to give something back to those that have helped me along. Jeff Smith Knoxville, TN RV-7A .... electrical Lynn A. Riggs riggs_la@yahoo.com St. Paul, MN BH #656 Kit #22 http://home.comcast.net/~lariggs/wsb/html/view.cgi-home.html-.html "Every government degenerates when trusted to the rulers of the people alone. The people themselves, therefore, are its only safe depositories." -- Thomas Jefferson --------------------------------- Ring in the New Year with Photo Calendars. Add photos, events, holidays, whatever.


    Message 9


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    Time: 01:49:39 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Instrument Panel Labels
    --> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> The P-touch itself can also frame the text with a rectangle with rounded corners. And it offers the conventional effects like multiple fonts, font size, bold, italic and underline. This is for my basic PT-1800 labeler. The PT-1500PC connects to you computer and can do much more - just about anything you can draw or type on your computer. It goes for about $80. http://www.advizia.com/brother/modelDetail.asp?PkgID=382265&User=ptouch&Rnd817 -- Craig


    Message 10


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    Time: 02:38:18 PM PST US
    Subject: [ Bill Schlatterer ] : New Email List Photo Share Available!
    From: Email List Photo Shares <pictures@matronics.com>
    --> AeroElectric-List message posted by: Email List Photo Shares <pictures@matronics.com> A new Email List Photo Share is available: Poster: Bill Schlatterer <billschlatterer@sbcglobal.net> Lists: AeroElectric-List Subject: Excel Tools for drawing electrical schematics. http://www.matronics.com/photoshare/billschlatterer@sbcglobal.net.12.30.2005/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures@matronics.com


    Message 11


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    Time: 07:43:04 PM PST US
    From: "John Burnaby" <jonlaury@impulse.net>
    Subject: Re: Wiring Diagrams Design SoftwareWiring Diagrams
    Design Software --> AeroElectric-List message posted by: "John Burnaby" <jonlaury@impulse.net> I use TurboCAD v.7, for all kinds of designing and what-iffing. The software will import common AutoCAD formats (.dxf, .dwg) and converts its native format to these as well. I'm not an engineer, and I found TurboCAD's learning curve easy to negotiate as a total CAD novice. It came with a large library of electrical symbols or you can roll your own of anything you can dream up. You can "group" individual components so that they act like one entity (for moving, coloring, etc.) or you can "explode" an entity so that you can modify an individual component. I find it all easy to do. The program is a full blown 3-D CAD program and I've seen 3-D renderings that accomplished users have done and they are truly amazing, but I've never had a need to go there. The program is several versions down the road from v. 7 by now, but I will not even approach the capabilities of v.7 in my lifetime. I paid about $60-70 for mine, but v. 10.2 is advertised on-line for $49. v 9.2 for $19.95. Do not archive


    Message 12


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    Time: 10:49:17 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Circuit Breaker v. Fuse
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 07:28 PM 12/29/2005 -0500, you wrote: >--> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> > >--> AeroElectric-List message posted by: "Rogers, Bob J." BRogers@fdic.gov > >...snip... > >My question is this. If I use 18 awg wire > >with a 10 amp fuse from the power bus up to the 5 amp circuit breaker, > >will the 5 amp breaker trip before the 10 amp fuse blows in the event of > >a dead short in the wire, such as from a Crowbar OV Module? > > >I do not want the fuse at the power bus to blow before the circuit > >breaker pops, > >The expectation is that a smaller CB is faster than a bigger one. But be >very careful. You could be wrong. > > >Somewhere, I read that fuses react faster than circuit breakers, so I am > >asking how many more amps does the fuse have to carry > >before I can be sure that it will not blow before the 5 amp CB pops. > >In general, fuses depend on thermal heating to break and this has some time >lags. Circuit breakes usually do too, but breakers can be magnetic or >electronic and can operate at any speed. > > >the alternator cannot be reset in flight from a nuisance trip. > >Google " AeroElectric nuisance OR false trips " then decide. > > >Any advice will be appreciated. > >My advice is don't use a crowbar, then none of this will be an issue. How is this useful? I did Google the phrases you suggested and got the full dump of most of the threads on the topic that were posted on this list server. There has never been an argument that some combinations of the AeroElectric/B&C ov protection systems needed tweaking. Much has been made of a handful of individuals who CLAIM to have had a lot of trouble but declined to take us up on our 100% satisfaction guarantee for refund on materials unsuited to the buyer's wants/needs. I made an offer right here on the list to refund the purchase price of any crowbar ov product purchased from me along with a bonus of $50. Gee, you'd think that at least one unhappy customer would come forward to claim his $85 prize. I spent hours of research for hard data to back up the engineering choices on our product and received nothing back but blue smoke and mud balls. Nothing is mentioned about failures in the Van's alternator installations being just as susceptible to the load-dump damage irrespective of what type of ov protection is offered . . . but lots of inferences that figure Z-24 was the root cause of the failures and was to be avoided. I note that Niagra Airparts is offering an ov protection system for their 40A alternator installation. See: http://www.niagaraairparts.com/ASP101-PIT%201.pdf Hmmmm . . . amazing similar to Z-24 . . . do you suppose that an owner/builder could blow up his alternator with this system too? Nothing is said in these threads or other on-line discussions about the thousands of systems flying for nearly 20 years in OBAM aircraft and now probably over 1000 systems flying in type certificated aircraft. The only words speaking to our demonstrated willingness to fix what ever problems do arise came from myself. I only wish some of the multi$kilo$ systems I wrestle with on bizjets had so high a field service record as the crowbar ov system we've sold to GA light aircraft. If you're suggesting that a prudent buying decision can be made based on the search terms you've suggested . . . well . . . the dearth of logic in this advice is self evident. You've ridden this horse to death sir. Give it up. Bob . . .




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