AeroElectric-List Digest Archive

Fri 05/26/06


Total Messages Posted: 33



Today's Message Index:
----------------------
 
     1. 05:30 AM - Re: 90 degree BNC (Stewart, Michael (ISS Atlanta))
     2. 05:30 AM - Re: Grounding question (Stewart, Michael (ISS Atlanta))
     3. 05:30 AM - Re: 90 degree BNC (Stewart, Michael (ISS Atlanta))
     4. 06:05 AM - Re: Grounding question (Glaeser, Dennis A)
     5. 07:15 AM - Chapter 8 Update (Robert L. Nuckolls, III)
     6. 07:15 AM - Re: 90 degree BNC (Robert L. Nuckolls, III)
     7. 07:17 AM - Re: Grounding question (Robert L. Nuckolls, III)
     8. 07:23 AM - Re: Re: Grounding question (Robert L. Nuckolls, III)
     9. 07:36 AM - Electrical grounding block (Sam Marlow)
    10. 08:15 AM - Re: Grounding question (Mickey Coggins)
    11. 08:15 AM - Re: Electrical grounding block (George Neal E Capt HQ AU/XPRR)
    12. 08:15 AM - Re: Grounding question (Stewart, Michael (ISS Atlanta))
    13. 08:16 AM - Re: 90 degree BNC (Stewart, Michael (ISS Atlanta))
    14. 09:41 AM - A mechanical model of the electrical system (was: Grounding question) (Brian Lloyd)
    15. 09:41 AM - Re: Electrical grounding block (Bill Steer)
    16. 09:58 AM - Grounding Question (Larry E. James)
    17. 10:22 AM - Making those funny holes (Craig Payne)
    18. 10:22 AM - Re: ELT Antenna Placement ()
    19. 10:39 AM - Re: Making those funny holes (Dj Merrill)
    20. 10:41 AM - Re: A mechanical model of the electrical system (was: Grounding question) (Mickey Coggins)
    21. 11:02 AM - Re: Re: ELT Antenna Placement (Craig Payne)
    22. 11:19 AM - Re: Making those funny holes (Craig Payne)
    23. 11:35 AM - Re: Grounding question (steveadams)
    24. 11:57 AM - Re: Re: ELT Antenna Placement (RV Builder (Michael Sausen))
    25. 01:32 PM - Re: Making those funny holes (James H Nelson)
    26. 01:32 PM - Re: Making those funny holes (LarryMcFarland)
    27. 02:07 PM - Re: Making those funny holes (Craig Payne)
    28. 02:43 PM - Re: Making those funny holes (Matt Prather)
    29. 05:26 PM - Re: Electrical grounding block (LarryRobertHelming)
    30. 06:20 PM - Re: Making those funny holes (Jim Michael)
    31. 08:03 PM - Century IV Schematics (Peter Davidson)
    32. 08:17 PM - What is essential (was: Z11 architecture question) ()
    33. 09:43 PM - Re: What is essential (was: Z11 architecture question) (Brian Lloyd)
 
 
 


Message 1


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    Time: 05:30:26 AM PST US
    Subject: 90 degree BNC
    From: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
    --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> Nope. That big square rectangle making the 90 degree turn is too much. I got some of those. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bob C. Sent: Thursday, May 25, 2006 10:41 PM Subject: Re: AeroElectric-List: 90 degree BNC --> AeroElectric-List message posted by: "Bob C. " <flyboy.bob@gmail.com> Stein has 90 deg connectors . . . don't know if it's exactly what you are looking for? see: http://www.steinair.com/connectors.htm Regards, Bob in SE Iowa On 5/25/06, Stewart, Michael (ISS Atlanta) <mstewart@iss.net> wrote: > --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> > > OK here we go again. > > I have searched high and low in the archives. No Joy. > > There was a bnc connector that allowed you to crimp or solder a ring on > the center conductor of the coax and then use a tiny screw to screw the > ring to the connector to allow for a for what amount to a 90 degree BNC. > I read Bobs trick, and I don't have room for that. Does someone have a > link and a source for what Im asking for? > > Trying to connect coax to the back of a Garmin radio that's up against a > bulkhead. > > Thanks > > Mike > > Do not archive. Remove if you have the answer. > >


    Message 2


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    Time: 05:30:26 AM PST US
    Subject: Grounding question
    From: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
    --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> In my case in my RV Super 8 with my Batt in the back, I grounded it locally & ran a 12ga to the front, from the battery, for grounding of all the 'stuff' to a single point. I have a perfectly quiet electrical system. For all practical purposes, only the starter & alternator, are using the airframe ground. Mike -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Richard Sipp Sent: Friday, May 26, 2006 12:24 AM Subject: Re: AeroElectric-List: Grounding question --> AeroElectric-List message posted by: "Richard Sipp" <rsipp@earthlink.net> Deems, I asked the exact same question about 6-8 months ago, answer: try it as the plans suggest and see if it works OK. I still have not made up my mind. Grounding the battery locally to the airframe will probably work fine, but on the other hand I would much rather run the ground cable now while it is easy rather than later after the airplane is flying. I don't like the weight but will probably run the bat ground to the common ground at the firewall. It may not be much of a factor but all of my structural parts were primed before assembly so there are numerous thin coats of paint in an airframe ground path. Dick Sipp 40065 ----- Original Message ----- From: "Deems Davis" <deemsdavis@cox.net> Sent: Thursday, May 25, 2006 1:51 PM Subject: AeroElectric-List: Grounding question > --> AeroElectric-List message posted by: Deems Davis <deemsdavis@cox.net> > > The RV-10 requires the battery to be mounted aft of the baggage area for > CG purposes. I just got back from Bob's seminar and like the idea of a > common ground buss on the firewall. (with the engine grounded on the > forward side and everything else on the aft side) In Van's wiring > harness they have the battery grounded to the airframe close to where > it's mounted. (way aft) I would prefer to not have to pull/run two (pos > & neg) 8-10 ft #2 welding cables all the way from the battery forward. > If I were to ground the battery close to it's mount on the airframe, > whould this cause any problems using a 'common ground buss'? > > Thanks for any illumination to this 'electron challenged' builder. > > Deems Davis # 406 > Fuse > http://deemsrv10.com/ > > >


    Message 3


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    Time: 05:30:26 AM PST US
    Subject: 90 degree BNC
    From: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
    --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> Yes bob I believe that would work, albeit a little tougher to fabricate. Whats the square u tube made of? -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Thursday, May 25, 2006 11:12 PM Subject: Re: AeroElectric-List: 90 degree BNC --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 09:02 AM 5/25/2006 -0400, you wrote: >--> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" ><mstewart@iss.net> > >OK here we go again. > >I have searched high and low in the archives. No Joy. > >There was a bnc connector that allowed you to crimp or solder a ring on >the center conductor of the coax and then use a tiny screw to screw the >ring to the connector to allow for a for what amount to a 90 degree BNC. >I read Bobs trick, and I don't have room for that. Does someone have a >link and a source for what Im asking for? Is this short enough? http://www.aeroelectric.com/Pictures/Connectors/Short_BNC_RA_1.jpg http://www.aeroelectric.com/Pictures/Connectors/Short_BNC_RA_2.jpg Bob . . .


    Message 4


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    Time: 06:05:37 AM PST US
    Subject: Re: Grounding question
    From: "Glaeser, Dennis A" <dennis.glaeser@eds.com>
    --> AeroElectric-List message posted by: "Glaeser, Dennis A" <dennis.glaeser@eds.com> Bob, I'm also using rear mounted batteries (RV-7A - electrically dependent engine) and I found a diagram somewhere on your site that showed rear mounted batteries with a note NOT to ground them locally to the airframe - it showed a ground going to a forward mounted grounding point (forest of tabs). So I'm curious: what circumstances would prompt this recommendation? 2 questions to enhance my understanding: - In this situation, are there any considerations required for single heavy power wire running forward (i.e. things to avoid running along the same path)? =20 - Are there any practical advantages to running a parallel ground as well (which might balance the disadvantage of the added weight)? Thanks, Dennis Glaeser


    Message 5


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    Time: 07:15:04 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Chapter 8 Update
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> Chapter 8 of the Connection has been updated with the corrected temperature rise data in the figures. For a limited time, folks on the List can download and print a complete replacement for Chapter 8 at: http://www.aeroelectric.com/CH_8/Ch8_R12.pdf Print odd pages only in reverse order, turn stack over in printer and print even pages only to get fronts and backs. Bob . . . --------------------------------------------------------- < What is so wonderful about scientific truth...is that > < the authority which determines whether there can be > < debate or not does not reside in some fraternity of > < scientists; nor is it divine. The authority rests > < with experiment. > < --Lawrence M. Krauss > ---------------------------------------------------------


    Message 6


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    Time: 07:15:04 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: 90 degree BNC
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:25 AM 5/26/2006 -0400, you wrote: >--> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" ><mstewart@iss.net> > >Yes bob I believe that would work, albeit a little tougher to fabricate. >Whats the square u tube made of? Square brass tube stock. Probably the best thing to do is assemble this for you. You need to use a connector with Teflon insulation (see the plastic oozing from holes in the pix?). If you tell me how long a coax you need, I can put the connector on one end for you. Bob . . . --------------------------------------------------------- < What is so wonderful about scientific truth...is that > < the authority which determines whether there can be > < debate or not does not reside in some fraternity of > < scientists; nor is it divine. The authority rests > < with experiment. > < --Lawrence M. Krauss > ---------------------------------------------------------


    Message 7


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    Time: 07:17:00 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Grounding question
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:23 AM 5/26/2006 -0400, you wrote: >--> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" ><mstewart@iss.net> > >In my case in my RV Super 8 with my Batt in the back, I grounded it >locally & ran a 12ga to the front, from the battery, for grounding of >all the 'stuff' to a single point. I have a perfectly quiet electrical >system. For all practical purposes, only the starter & alternator, are >using the airframe ground. >Mike Not a good deal. That long ground isn't really a ground. Please consider using the single point ground block mounted on the firewall as depicted in the Connection and making all cockpit and forward accessory grounds at that point limiting your local airframe grounds to the list cited in my posting of last night. Bob . . .


    Message 8


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    Time: 07:23:36 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Grounding question
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 09:02 AM 5/26/2006 -0400, you wrote: >--> AeroElectric-List message posted by: "Glaeser, Dennis A" ><dennis.glaeser@eds.com> > >Bob, > >I'm also using rear mounted batteries (RV-7A - electrically dependent >engine) and I found a diagram somewhere on your site that showed rear >mounted batteries with a note NOT to ground them locally to the airframe >- it showed a ground going to a forward mounted grounding point (forest >of tabs). So I'm curious: what circumstances would prompt this >recommendation? The independent ground for battery minus leads is the electrically elegant technique. If I were building an airplane, I'd probably run the independent ground. Local grounding for batteries and the list of items in last night's posting poses no risks to those accessories because they are not particularly large contributors as antagonists nor are they potential victims. >2 questions to enhance my understanding: > - In this situation, are there any considerations required for single >heavy power wire running forward (i.e. things to avoid running along the >same path)? What we're trying to avoid is having MULTIPLE grounds to an airframe where heavy current accessories like landing lights, pitot heat, etc SHARE the airframe with multiply grounded potential victims like intercom and radios. It is 99.99% sufficient to pay attention to single point grounding of potential victims while letting the airframe go ahead and carry the ugly amps for devices which are not potential victims. > - Are there any practical advantages to running a parallel ground as >well (which might balance the disadvantage of the added weight)? Small and probably negligible as long as the victims remain "protected". Bob . . .


    Message 9


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    Time: 07:36:50 AM PST US
    From: Sam Marlow <sam.marlow@adelphia.net>
    Subject: Electrical grounding block
    --> AeroElectric-List message posted by: Sam Marlow <sam.marlow@adelphia.net> Anybody care to share whwer they purchased a grounding block?


    Message 10


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    Time: 08:15:30 AM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: Re: Grounding question
    --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> >> In my case in my RV Super 8 with my Batt in the back, I grounded it >> locally & ran a 12ga to the front, from the battery, for grounding of >> all the 'stuff' to a single point. I have a perfectly quiet electrical >> system. For all practical purposes, only the starter & alternator, are >> using the airframe ground. >> Mike > > Not a good deal. That long ground isn't really a ground. Please > consider using the single point ground block mounted on the firewall > as depicted in the Connection and making all cockpit and forward > accessory grounds at that point limiting your local airframe grounds > to the list cited in my posting of last night. I'm confused. Why wouldn't Mike's 12ga wire extended to an isolated forest of tabs be a ground? I considered doing the same, but decided to ground the forest of tabs to the front of the aircraft as well. Here's how mine is set up: http://www.rv8.ch/article.php?story=20060301215616213 I added the "fat" ground wire between the front forest of tabs to the batteries in the back mainly to carry starter currents a bit more efficiently. I was afraid that if I didn't, something between where I ground the engine and the battery would get welded together when I cranked the starter. BTW, the engine cranks fine, but I have no idea about noise, since I don't yet have my radio installed. -- Mickey Coggins http://www.rv8.ch/ #82007 finishing do not archive


    Message 11


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    Time: 08:15:30 AM PST US
    Subject: Electrical grounding block
    From: "George Neal E Capt HQ AU/XPRR" <Neal.George@maxwell.af.mil>
    --> AeroElectric-List message posted by: "George Neal E Capt HQ AU/XPRR" <Neal.George@MAXWELL.AF.MIL> I made my own. I cut chunks of brass sheet stock from a decorative door kickpanel. The tab blocks came from SteinAir. Neal RV-7 N8ZG Wiring --> <sam.marlow@adelphia.net> Anybody care to share whwer they purchased a grounding block?


    Message 12


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    Time: 08:15:53 AM PST US
    Subject: Grounding question
    From: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
    --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> Everything goes to a single point ground block up front. That block is isolated from the airframe and gets it ground supply from the 12ga coming directly from the battery in the back. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Friday, May 26, 2006 10:14 AM Subject: RE: AeroElectric-List: Grounding question --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:23 AM 5/26/2006 -0400, you wrote: >--> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" ><mstewart@iss.net> > >In my case in my RV Super 8 with my Batt in the back, I grounded it >locally & ran a 12ga to the front, from the battery, for grounding of >all the 'stuff' to a single point. I have a perfectly quiet electrical >system. For all practical purposes, only the starter & alternator, are >using the airframe ground. >Mike Not a good deal. That long ground isn't really a ground. Please consider using the single point ground block mounted on the firewall as depicted in the Connection and making all cockpit and forward accessory grounds at that point limiting your local airframe grounds to the list cited in my posting of last night. Bob . . .


    Message 13


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    Time: 08:16:03 AM PST US
    Subject: 90 degree BNC
    From: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
    --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> Thanks for the offer bob. A friend said this thing, with the relief off, has what im looking for. Im going after work today to see what it looks like. http://www.radioshack.com/product/index.jsp?productId=2103434&tab=summar y Mike -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Friday, May 26, 2006 10:11 AM Subject: RE: AeroElectric-List: 90 degree BNC --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:25 AM 5/26/2006 -0400, you wrote: >--> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" ><mstewart@iss.net> > >Yes bob I believe that would work, albeit a little tougher to fabricate. >Whats the square u tube made of? Square brass tube stock. Probably the best thing to do is assemble this for you. You need to use a connector with Teflon insulation (see the plastic oozing from holes in the pix?). If you tell me how long a coax you need, I can put the connector on one end for you. Bob . . . --------------------------------------------------------- < What is so wonderful about scientific truth...is that > < the authority which determines whether there can be > < debate or not does not reside in some fraternity of > < scientists; nor is it divine. The authority rests > < with experiment. > < --Lawrence M. Krauss > ---------------------------------------------------------


    Message 14


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    Time: 09:41:19 AM PST US
    From: Brian Lloyd <brian-yak@lloyd.com>
    Subject: A mechanical model of the electrical system (was: Grounding
    question) --> AeroElectric-List message posted by: Brian Lloyd <brian-yak@lloyd.com> On May 26, 2006, at 8:12 AM, Mickey Coggins wrote: > --> AeroElectric-List message posted by: Mickey Coggins <mick- > matronics@rv8.ch> > >>> In my case in my RV Super 8 with my Batt in the back, I grounded it >>> locally & ran a 12ga to the front, from the battery, for >>> grounding of >>> all the 'stuff' to a single point. I have a perfectly quiet >>> electrical >>> system. For all practical purposes, only the starter & >>> alternator, are >>> using the airframe ground. >>> Mike >> >> Not a good deal. That long ground isn't really a ground. Please >> consider using the single point ground block mounted on the >> firewall >> as depicted in the Connection and making all cockpit and forward >> accessory grounds at that point limiting your local airframe >> grounds >> to the list cited in my posting of last night. > > I'm confused. Why wouldn't Mike's 12ga wire extended to an > isolated forest of tabs be a ground? > > I considered doing the same, but decided to ground the > forest of tabs to the front of the aircraft as well. I tend to be a visually-oriented person. I am going to try to paint a mental picture for you that will let you see how all this stuff works the way it does with the picture in my mind. Since it is hard to visualize what electrons do when they flow through a conductor I came up with a graphic physical representation that models things pretty well. I think of wires and conductors as stretchy things that go between the floor (ground) and the ceiling (source of power or positive bus). The distance between the floor and ceiling is the voltage. Think of a wire as a sort of bungee cord that gets longer the harder you pull on it. The pull is current and how far it stretches is the voltage drop. The amount of stretch for a given current is the resistance. Fat wires don't stretch as much as thin ones for a given pull (current). If you pull too hard on a bungee it breaks (wire burns through). If the wire "bungee" is connected to ground (the floor) the more I pull on it (pass current through it) the more it stretches away from the floor (ground potential) and it has some voltage above ground. Likewise if I attach a wire to the ceiling (positive bus) the harder I pull on it the more it stretches toward the floor. The end that is attached to my load, e.g. light, radio, whatever, is below the level (voltage) of the ceiling. How much it is below the level of the ceiling (voltage drop) depends on the current draw and the thickness of my wire. So your airplane is a forest of these things stretching from floor (ground) to ceiling (positive bus). Each wire is represented by a bungee whose thickness is a function of wire thickness and each load is a thinner bungee that stretches without breaking. In a perfect world the load bungees would make it all the way from floor to ceiling with no added distance but we have the wires which stretch a little bit themselves so the stretch of our load isn't quite the full distance. I hope this is making sense so far and everyone can see the picture in their minds. Let's use this to model Mike's 12awg wire from ground to his isolated forest of tabs. The 12awg wire is itself a bungee. One end is attached to the floor and the other end has an eye bolt to which we attach all the other "ground" bungees from all our loads. Each of our loads adds more pull to our ground wire as it is attached. Our ground wire "stretches" a little more each time another load is attached. Now imagine we have a load that pulls and lets go (current increase and decrease such as a flashing light) over and over. If we look at our ground wire it will be bouncing up and down just a little bit as the pull changes. This "bouncing" will be transmitted to all the other ground wires and therefore to their loads. Everything will start bouncing up and down in time with the load that is switching on and off. The only way we can reduce the bouncing is to make the ground wire fatter so it doesn't stretch as much when you pull on it. This is why we use "fat" ground wires where we can. By the way, this bouncing is current-induced noise in the ground. Now to make the model a bit more realistic I am going to change our "floor" and "ceiling" to be more realistic. Even the floor and ceiling have some "stretch" and "bend" to them. Think of our ground and positive buses as being like the cantilever spar of our wing and anchored at one point each -- the positive and negative terminals of our battery. As we attach our loads farther and farther out on our buses (spars) there is more flex when we pull on them. Other loads that we attach to the spar will also "feel" the flex of our buses as we draw current from them. I need to run and do some other stuff today but I will come back and post again using this model to explain how varying current in one place can be picked up as noise in a different place. I will also use this model to explain the issues of using the airframe as our ground bus and how a single-point ground will help eliminate noise. OTOH the teacher invites others in the classroom to think about this as homework and come back and explain how attaching things to our ground "spar" (bus) can induce noise in our avionics if you don't use a single point ground. ;-) Brian Lloyd 361 Catterline Way brian-yak AT lloyd DOT com Folsom, CA 95630 +1.916.367.2131 (voice) +1.270.912.0788 (fax) I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry


    Message 15


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    Time: 09:41:43 AM PST US
    From: "Bill Steer" <steerr@bellsouth.net>
    Subject: Re: Electrical grounding block
    --> AeroElectric-List message posted by: "Bill Steer" <steerr@bellsouth.net> B&C. Take a look at www.bandcspecialty.com. Bill Do not archive > Anybody care to share whwer they purchased a grounding block?


    Message 16


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    Time: 09:58:49 AM PST US
    From: "Larry E. James" <larry@ncproto.com>
    Subject: Grounding Question
    --> AeroElectric-List message posted by: "Larry E. James" <larry@ncproto.com> Hi All, I too have an aft-mounted battery and semi-crucial starter requirement (high-compression pistons) and had been assuming a dedicated ground wire of the same size as the positive lead running forward. After thinking about the posts on this; would it be reasonable to locally ground the battery and run a smaller-sized ground lead forward to a grounding-buss; with the reasoning that the starter load would use both this smaller ground lead and the airframe?? Or is this plain obvious :-) How then would one size this ground lead?? If I had primed all (and bonded some) of my airframe parts before riveting - would this approach be not-a-good-idea?? -- Larry E. James Bellevue, WA HR2 -- This message has been scanned for viruses and dangerous content by Up Time Technology, and is believed to be clean.


    Message 17


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    Time: 10:22:59 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Making those funny holes
    --> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> There is plenty of information in the archives on drilling the holes for toggle switches and their anti-rotation washers. I have two other items going into my control panel that pose different problems. First my magneto switch (like a toggle switch) has a channel machined along the threaded shaft. But it was not supplied with a matching anti-rotation washer. The diameter of the shaft is 7/8th of an inch. Second my power outlet (cigarette lighter socket) needs a 1 1/8th inch hole but has flats on each side to keep it from rotating. The flats are about 3/8th of an inch wide. How do I cut the holes to match these parts? -- Craig


    Message 18


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    Time: 10:22:59 AM PST US
    From: <gmcjetpilot@yahoo.com>
    Subject: Re: ELT Antenna Placement
    --> AeroElectric-List message posted by: <gmcjetpilot@yahoo.com> Reading TSO'ed instructions for different brands of ELT's they all tell you basically the same thing, to mount antenna: -Vertical -Top of fuselage -Externally mounted -Near ELT transmitter -ELT is far aft as possible w/ access (if you read between the lines there are good reasons for every point in the installation instructions. The ELT manufacture, not the aircraft manufactures, researched tons of data from accidents. For best survivability of antenna and ELT follow the instructions.) Here is a typical oh-oops: http://img344.imageshack.us/img344/7985/eltant7cc.jpg I marked possible locations for ELT antenna. Of course who know what position or condition the plane will be after a crash, but the ELT makers know after much study the most likely. I never read an ELT installation instruction where it stated the reason for the ELT antenna top location is protection by the Vert stab as Bob suggest, but from the picture it makes sense. I also read accident reports where the ELT's are ripped off mounts in a crash. Some crashes are just not survivable for the ELT or the people, however talking to ELT mafct they might know better than anyone. FACTORY installations of ELT antennas and ELT's are not a model of best practice. Don't know about Beech Jets but in at least two ELT instructions there are warnings not to necessarily follow previous factory installations when replacing an ELT. Some factory installations are terrible. Of course the old debate is do experimental aircraft need to follow the TSO'ed equipments TSO'ed installation instructions? Leave the answer to you. As was stated there is no TSO'ed approved CRASH, so who knows. However it's fair to say if you do want to be found the installation instruction that came with your ELT should be followed If you really want to be found, the new 406 Mhz will do that better than the old 243. The search area ratio is: 450 sq miles (old 121.5/243 Mhz) 12.5 sq miles (new 121.5/406 Mhz) 1.5 mile radius (new w/gps 121.5/406 Mhz) How long do you think 450 sq nm can be searched with a 121.5 direction finder when your antenna is smashed down into the ground or hidden UNDER your vertical & horz stab? Cheers George >>posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> >> >>Responding to post by >>"Dan Beadle" <Dan.Beadle@hq.InclineSoftworks.com> >> >>I am building RV8. I am trying to figure out all the antenna >>placements before closing up the wings. >> >>......skip.......* ELT - should be on top - maybe just ahead >>of Vert Stab.....skip >> >> >>Hello Dan, One of my friends commented that I had my >>ELT antenna installed with improper orientation. I said "Fine, >>tell me just exactly what attitude my fuselage will be in >>when I am finished crashing and I will reinstall my antenna >>accordingly." He smiled and got the point. >> >>What attitude will your fuselage be in when you finish >>crashing? >> >>OC >The reasoning behind placement of ELT antennas just forward >of the vertical fin has nothing to do with final orientation of >wreckage . . . and lots to do with using the vertical fin >structure to protect the antenna as much as possible. >The 121.5/406 MHz antennas on a Beechjet are mounted >under a Fiberglas toe-cap at the base of the vertical fin. See: > > http://www.aeroelectric.com/temp/400A_ELT.jpg > >This is about as protected a location as one can devise . . . >Bob . . . __________________________________________________


    Message 19


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    Time: 10:39:30 AM PST US
    Subject: Re: Making those funny holes
    From: Dj Merrill <deej@deej.net>
    --> AeroElectric-List message posted by: Dj Merrill <deej@deej.net> Craig Payne wrote: > Second my power outlet (cigarette > lighter socket) needs a 1 1/8th inch hole but has flats on each side to keep > it from rotating. The flats are about 3/8th of an inch wide. > I just cut a round hole for my cigarette lighter socket. It is round - who cares what orientation it is in? *grin* Having said that, it has not turned in the 2 years it has been installed and flying. -Dj do not archive -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 http://econ.duke.edu/~deej/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005


    Message 20


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    Time: 10:41:29 AM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: Re: A mechanical model of the electrical system (was:
    Grounding question) --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> > OTOH the teacher invites others in the classroom to think about this > as homework and come back and explain how attaching things to our > ground "spar" (bus) can induce noise in our avionics if you don't use > a single point ground. ;-) Great mental picture - it seems very clear. I believe I understand how attaching things to different ground points can induce noise, but I don't want to lock in my idea until I find out if it is right. I often have trouble forgetting things that I learn wrongly the first time. I'll wait until the teacher has more time to finish the explanation! Thanks, -- Mickey Coggins http://www.rv8.ch/ #82007 finishing do not archive


    Message 21


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    Time: 11:02:56 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Re: ELT Antenna Placement
    --> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> The instructions for my new Artex ME406 406 MHz ELT have additional requirements: "Locate the antenna at least 30 inches away from other antennas, wires, vertical stabilizer, etc. to minimize distortion of the radiated field and interference with other equipment. The antenna must be installed VERTICALLY (within 15 of the vertical plane is acceptable). Artex has no performance data for installations that deviate from the stated requirements." (http://www.artex.net/documents/570-1600Rev-1.pdf) This is almost impossible on my Zenith 601XL so I am doing the best I can. -- Craig


    Message 22


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    Time: 11:19:08 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Making those funny holes
    --> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> >> It is round - who cares what orientation it is in? *grin* Sadly mine is round but labeled, has a captive rubber cap and accepts a optional locking plug which inserts in one orientation to lock. You twist it to remove. -- Craig


    Message 23


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    Time: 11:35:11 AM PST US
    Subject: Re: Grounding question
    From: "steveadams" <dr_steve_adams@yahoo.com>
    --> AeroElectric-List message posted by: "steveadams" <dr_steve_adams@yahoo.com> Seems like everyone is talking in circles here. You can ground all your peripheral stuff (battery, landing lights, strobes etc) locally to the airframe (if it's not plastic), and use the common block on the firewall for your panel and engine stuff. Vans recommends it, Bob recommends it, Zenith/Zenair recommends it, and most certified small metal planes do it that way. You don't have to re-invent the wheel, you won't make it any better, you might make it worse, and you'll definitely add complexity to the system. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=36644#36644


    Message 24


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    Time: 11:57:37 AM PST US
    Subject: Re: ELT Antenna Placement
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    --> AeroElectric-List message posted by: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net> Of course if you would happen to need the ELT, make sure you crash in = a way to meet all of those requirements. :-) Michael Sausen RV-10 #352 Working on Fuselage Do Not Archive -----Original Message----- From: owner-aeroelectric-list-server@matronics.com = [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Craig = Payne Sent: Friday, May 26, 2006 1:01 PM Subject: RE: AeroElectric-List: Re: ELT Antenna Placement --> AeroElectric-List message posted by: "Craig Payne" --> <craig@craigandjean.com> The instructions for my new Artex ME406 406 MHz ELT have additional requirements: "Locate the antenna at least 30 inches away from other antennas, wires, = vertical stabilizer, etc. to minimize distortion of the radiated field = and interference with other equipment. The antenna must be installed = VERTICALLY (within 15 of the vertical plane is acceptable). Artex has no = performance data for installations that deviate from the stated = requirements." (http://www.artex.net/documents/570-1600Rev-1.pdf) This is almost impossible on my Zenith 601XL so I am doing the best I = can. -- Craig =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D


    Message 25


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    Time: 01:32:51 PM PST US
    Subject: Re: Making those funny holes
    From: James H Nelson <rv9jim@juno.com>
    --> AeroElectric-List message posted by: James H Nelson <rv9jim@juno.com> Drill the smaller diameter and then get out the file and make it fit. It the hard way but it works Jim


    Message 26


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    Time: 01:32:51 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Making those funny holes
    --> AeroElectric-List message posted by: LarryMcFarland <larry@macsmachine.com> Craig, I've made special holes in a separate steel plate, filed to the lines needed and clamped the plate in front and cut a repeat copy of the holes where they were needed. Takes a little time, but not that hard with a good set of small files and drills. Larry McFarland - 601HDS do not archive Craig Payne wrote: >--> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> > >There is plenty of information in the archives on drilling the holes for >toggle switches and their anti-rotation washers. I have two other items >going into my control panel that pose different problems. First my magneto >switch (like a toggle switch) has a channel machined along the threaded >shaft. But it was not supplied with a matching anti-rotation washer. The >diameter of the shaft is 7/8th of an inch. Second my power outlet (cigarette >lighter socket) needs a 1 1/8th inch hole but has flats on each side to keep >it from rotating. The flats are about 3/8th of an inch wide. > >How do I cut the holes to match these parts? > >-- Craig > > >


    Message 27


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    Time: 02:07:32 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Making those funny holes
    --> AeroElectric-List message posted by: "Craig Payne" <craig@craigandjean.com> >> not that hard with a good set of small files and drills Given the small number that I have to make I guess that is what I will have to do. I was just looking for a trick. Good idea to make a steel master first. That reduces the chance of my screwing up the actual panel. For the magneto switch I may isolate the problem by just making my own anti-rotation washer, a scaled-up version of the ones that come with a toggle switch. The same idea could be used with the power outlet. -- Craig


    Message 28


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    Time: 02:43:48 PM PST US
    Subject: Re: Making those funny holes
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> Is the panel mounted in the plane? If not, how about waterjet? Course, as someone else suggested, trace the shape of the cutout carfully, drill a hole smaller than required, and then use files to open up the hole to the tracing. Regards, Matt- > --> AeroElectric-List message posted by: "Craig Payne" > <craig@craigandjean.com> > > There is plenty of information in the archives on drilling the holes for > toggle switches and their anti-rotation washers. I have two other items > going into my control panel that pose different problems. First my > magneto switch (like a toggle switch) has a channel machined along the > threaded shaft. But it was not supplied with a matching anti-rotation > washer. The diameter of the shaft is 7/8th of an inch. Second my power > outlet (cigarette lighter socket) needs a 1 1/8th inch hole but has > flats on each side to keep it from rotating. The flats are about 3/8th > of an inch wide. > > How do I cut the holes to match these parts? > > -- Craig > >


    Message 29


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    Time: 05:26:46 PM PST US
    From: "LarryRobertHelming" <lhelming@sigecom.net>
    Subject: Re: Electrical grounding block
    --> AeroElectric-List message posted by: "LarryRobertHelming" <lhelming@sigecom.net> I bought mine from B&C electric. I bought one of each size. A small one for the main buss, and large one for the ground, and the medium size for the e-buss. I had to double up a few on the ground buss cause I ran every ground back to the buss. Larry in Indiana ----- Original Message ----- From: "Sam Marlow" <sam.marlow@adelphia.net> Sent: Friday, May 26, 2006 9:34 AM Subject: AeroElectric-List: Electrical grounding block > --> AeroElectric-List message posted by: Sam Marlow > <sam.marlow@adelphia.net> > > Anybody care to share whwer they purchased a grounding block? > >


    Message 30


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    Time: 06:20:48 PM PST US
    From: Jim Michael <jm@10squaredcorp.com>
    Subject: Re: Making those funny holes
    --> AeroElectric-List message posted by: Jim Michael <jm@10squaredcorp.com> Someone installed a VOR head in my Stinson before I bought it and it looks like the cutout was done by a six year old. I'm guessing it was done with a file. Perhaps there are talented file users out there, but let me throw out this suggestion: create a template for the curve you need and attach a guide to a high speed grinding tool with a fine stone wheel. Similar to technique used with a router. Cheers, Jim On Friday 26 May 2006 21:39, Matt Prather wrote: > --> AeroElectric-List message posted by: "Matt Prather" > <mprather@spro.net> > > Is the panel mounted in the plane? If not, how about waterjet? > > Course, as someone else suggested, trace the shape of the cutout > carfully, drill a hole smaller than required, and then use files to > open up the hole to the tracing. > > > Regards, > > Matt- > > > --> AeroElectric-List message posted by: "Craig Payne" > > <craig@craigandjean.com> > > > > There is plenty of information in the archives on drilling the > > holes for toggle switches and their anti-rotation washers. I have > > two other items going into my control panel that pose different > > problems. First my magneto switch (like a toggle switch) has a > > channel machined along the threaded shaft. But it was not > > supplied with a matching anti-rotation washer. The diameter of > > the shaft is 7/8th of an inch. Second my power outlet (cigarette > > lighter socket) needs a 1 1/8th inch hole but has flats on each > > side to keep it from rotating. The flats are about 3/8th of an > > inch wide. > > > > How do I cut the holes to match these parts? > > > > -- Craig >


    Message 31


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    Time: 08:03:47 PM PST US
    From: "Peter Davidson" <pdavidson@familynet.net>
    Subject: Century IV Schematics
    --> AeroElectric-List message posted by: "Peter Davidson" <pdavidson@familynet.net> I was wondering if anyone on here has an install manual or the schematics for a Century IV autopilot system. Thanks Peter D.


    Message 32


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    Time: 08:17:44 PM PST US
    From: <bakerocb@cox.net>
    Subject: Z11 architecture question)
    --> AeroElectric-List message posted by: <bakerocb@cox.net> Responding to an AeroElectric-List message previously posted by: Brian Lloyd <brian-yak@lloyd.com> Hello Brian, You wrote: "....skip.....I can get to my destination very comfortably if my transponder quits so it is NOT an essential item.....skip..." Not true if your destination is inside the Washington DC ADIZ. You wrote: "...skip.... But most devices have on/off switches. Frankly, I would probably go ahead and attach my transponder and comm radio to the e-bus. I can always turn them off to conserve necessary energy in the battery or to stay within the capacity of my backup power source.....skip....." Good solution. OC


    Message 33


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    Time: 09:43:50 PM PST US
    From: Brian Lloyd <brian-yak@lloyd.com>
    Subject: Re: Z11 architecture question)
    --> AeroElectric-List message posted by: Brian Lloyd <brian-yak@lloyd.com> On May 26, 2006, at 8:14 PM, <bakerocb@cox.net> <bakerocb@cox.net> wrote: > --> AeroElectric-List message posted by: <bakerocb@cox.net> > > Responding to an AeroElectric-List message previously posted by: > Brian Lloyd > <brian-yak@lloyd.com> > > Hello Brian, > > You wrote: "....skip.....I can get to my destination very > comfortably if my > transponder quits so it is NOT an essential item.....skip..." > > Not true if your destination is inside the Washington DC ADIZ. Perhaps not in that case, but that is about the only place. OTOH, if you are on an IFR flight plan in IMC and you lose your transponder and your comm, the regs say you should proceed to your destination, hold, and then shoot the approach at your scheduled arrival time. That rule hasn't changed so if your destination is in the Washington, DC, ADIZ, the right answer is to proceed following your flight plan, transponder or no transponder. Don't worry; they'll keep an eye out for you. > > You wrote: "...skip.... But most devices have on/off switches. > Frankly, I > would probably go > ahead and attach my transponder and comm radio to the e-bus. I can > always turn them off to conserve necessary energy in the battery or > to stay within the capacity of my backup power source.....skip....." > > Good solution. But the point still stands. Many things that people think are essential are really only just very desirable and not essential at all. Case in point, I recently had a student who spent most of his time chasing airspeed so I finally just covered up his airspeed indicator and made him fly an entire lesson without any ASI. He smoothed right out and started flying pitch and power. When I would let him steal a look at the ASI he invariably found he was within 5 kts of his target airspeed. Most people think that the ASI is a critical instrument and it really isn't (provided you know your airplane). What else might fall into that category? (I would much rather have AoA than ASI any day of the week.) Brian Lloyd 361 Catterline Way brian-yak AT lloyd DOT com Folsom, CA 95630 +1.916.367.2131 (voice) +1.270.912.0788 (fax) I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry




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