Today's Message Index:
----------------------
 
     1. 05:19 AM - Re: To buy or not to buy, that is the question (Robert L. Nuckolls, III)
     2. 05:25 AM - Re: Plane Power (Robert L. Nuckolls, III)
     3. 05:25 AM - Charging Dual Batteries (Bill Bradburry)
     4. 05:35 AM - Re: the fellowship of the list (Robert L. Nuckolls, III)
     5. 05:38 AM - Re: Fusible link question (Robert L. Nuckolls, III)
     6. 06:15 AM - Handheld Radios (John and Kim Lumkes)
     7. 06:26 AM - Re: Charging Dual Batteries (Glaeser, Dennis A)
     8. 06:41 AM - Re: Charging Dual Batteries (Robert L. Nuckolls, III)
     9. 06:58 AM - Handheld Radios (BobsV35B@aol.com)
    10. 07:01 AM - Re: Handheld Radios (Michael T. Ice)
    11. 07:04 AM - Contactor (Sam Marlow)
    12. 07:07 AM - Re: Handheld Radios (Dave N6030X)
    13. 07:11 AM - Re: Handheld Radios (Robert L. Nuckolls, III)
    14. 07:18 AM - intercom & headset kits (paul wilson)
    15. 07:19 AM - Collection of Junk( off topic don't waste yer time, but on the other hand, you wouldn't be reading this if you had something important you were supposed to be doing now, would you???) (David A. Leonard)
    16. 07:24 AM - Contactor (BobsV35B@aol.com)
    17. 07:34 AM - Re: Collection of Junk( off topic don't waste yer time, but on the other hand, you wouldn't be reading this if you had something important you were supposed to be doing now, would you???) (Ed Anderson)
    18. 07:43 AM - Re: Handheld Radios (Hinde, Frank George (Corvallis))
    19. 07:51 AM - Re: Handheld Radios (Steve Ruse)
    20. 08:00 AM - Re: Contactor (Sam Marlow)
    21. 08:24 AM - Re: Re: The case for an IR&D facility . . . (C Smith)
    22. 08:24 AM - Contactor (BobsV35B@aol.com)
    23. 08:31 AM - Re: Contactor (Robert L. Nuckolls, III)
    24. 08:33 AM - Re: intercom & headset kits (Robert L. Nuckolls, III)
    25. 08:38 AM - Re: Contactor (Robert L. Nuckolls, III)
    26. 08:44 AM - Re: Handheld Radios (JOHN TIPTON)
    27. 08:52 AM - Re: intercom & headset kits (Kenneth Melvin)
    28. 09:00 AM - Sierra Electrical Problem ()
    29. 09:00 AM - Elegant solutions for storage of junque? (Robert L. Nuckolls, III)
    30. 09:11 AM - Re: Contactor (Robert L. Nuckolls, III)
    31. 10:08 AM - Re: Elegant solutions for storage of junque? (Ernest Christley)
    32. 10:43 AM - Re: Elegant solutions for storage of junque? (Robert L. Nuckolls, III)
    33. 11:24 AM - Re: Handheld Radios (Dawson, Bill)
    34. 12:05 PM - Re: Sierra Electrical Problem (Robert L. Nuckolls, III)
    35. 12:23 PM - Z-13/8 Switch Question (George Jenson)
    36. 12:46 PM - Re: Contactor (6440 Auto Parts)
    37. 12:52 PM - Re: Elegant solutions for storage of junque? (Chuck Jensen)
    38. 01:32 PM - Re: Re: The case for an IR&D facility . . . (Robert L. Nuckolls, III)
    39. 01:46 PM - Re: Z-13/8 Switch Question (Robert L. Nuckolls, III)
    40. 01:47 PM - Re: Contactor (Robert L. Nuckolls, III)
    41. 02:51 PM - Re: Z-13/8 Switch Question (George Jenson)
    42. 02:54 PM - Re: Contactor (6440 Auto Parts)
    43. 03:40 PM - Re: Re: Z-13/8 Switch Question (Robert L. Nuckolls, III)
    44. 03:49 PM - Re: Contactor (Robert L. Nuckolls, III)
    45. 04:37 PM - Re: Handheld Radios (Charlie England)
    46. 04:37 PM - Re: intercom & headset kits (Charlie England)
    47. 04:38 PM - Connecting hand-held to ships antenna (kesleyelectric)
    48. 04:55 PM - Re: Handheld Radios (Bill Maxwell)
    49. 05:39 PM - Re: Handheld Radios (Bill Settle)
    50. 06:03 PM - Re: Connecting hand-held to ships antenna (Robert L. Nuckolls, III)
    51. 06:40 PM - Re: intercom & headset kits (Ron Shannon)
    52. 06:57 PM - Sharing ship's COMM antenna with the hand-held ()
    53. 07:09 PM - Re: intercom & headset kits (Kelly McMullen)
    54. 07:15 PM - Re: intercom & headset kits (Dave N6030X)
    55. 07:32 PM - Re: intercom & headset kits (Kelly McMullen)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: To buy or not to buy, that is the   question | 
      
      
      At 08:08 AM 1/30/2007 -0800, you wrote:
      
      >
      >When your goal is to get it done, I always tell my engineers the same thing:
      >
      >"Don't build what you can buy, and don't buy what you can steal".
      >
      >It's very rare I can resolve a problem more effeciently than purchasing 
      >someone else's canned, tested and mass produced solution.  I tell them to 
      >let other companies concentrate on the support widgets...we'll concentrate 
      >on the REAL problems.
      
           Sure . . . but you do allude to "real" problems as opposed
           to what I might infer are "unreal"? There's little value - perhaps
           only losses of $time$ to be realized by re-inventing useful
           and already optimized wheels. These are the old-growth.
           Trunks and branches that are already in place and have
           stood the test of time. Your real engineering takes place
           out at the tips of the  branches where new-growth is
           expected to take place. Things that happen here cannot
           be purchased elsewhere because the goals of that work do
           not yet exist.
      
           The corporate cultures upon which we're doing critical
           review exhibit virtually no new intellectual growth. Whether
           for lack of resources (water, nutrients, sunshine) or is simply
           pruned off with some notion that doing so "conserves
           resources" for growth at the bottom line. While the practice
           appears fiscally efficient, it overlooks or ignores the
           fact that one of the resources needed for new grown comes
           in the form of talent from a relatively small segment
           of the total work force. Talent that either stagnates and
           becomes crippled or simply leaves to find more meaningful and
           satisfying endeavors.
      
           When you do the make-or=buy decision on your OBAM aircraft
           project there are two, independent and unrelated forcing
           functions at play. (1) get it done with the minimum investment
           $time$ (the MBA approach) or (2) take an opportunity to
           encourage some new growth that starts with personal achievement
           and just might ultimately  be reflected in the finished project
           (the skunk werks approach). The second path is never efficient
           in terms of $time$ compared to the first and never a sure bet.
      
           Further, there is probably an exceedingly poor return
           on investment even on a successful project UNLESS that
           new-growth becomes part of the trunks and branches of
           other folks projects. Your  achievements may become
           the "already invented wheels" for other folks projects.
           Only then can the potential for a healthy fiscal return
           on investment be realized. But for many, fiscal returns
           are not the goal. It is enough to know that your
           efforts have produced a useful variation on the art
           and science of OBAM aircraft development. "I did it and
           I like it" is sufficient.
      
           Bob . . .
      
      
Message 2
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  | 
      
      
      
      
      At 09:56 PM 1/30/2007 -0500, you wrote:
      
      >Bob: You wrote "In a nutshell, Steve tells us that the 5A breaker
      >illustrated in their wiring diagram at . . .
      ><http://plane-power.com/images/AL12_EI70%20Wiring.pdf>http://plane-power.com/images/AL12_EI70%20Wiring.pdf 
      >. . .
      >does carry field excitation current. Further, the OV
      >protection module does pull down on this breaker to
      >"crowbar" it open and bring a misbehaving alternator to heel."
      >
      >All I can say is halleluiah!!!!  Spelling???  ;>)
      
         Yup, it comes out the same in any language.
         This product appears to meet design goals
         consistent with seamless integration into
         traditional aircraft architectures and
         operating philosophies.
      
         Having passed that milestone, it remains for
         these new kids on the block to earn their
         merit badges in product performance and customer
         satisfaction. Frankly, this can be a much
         taller hurdle than meeting design goals.
      
         I do wish them well and will offer to assist
         where ever practical and appropriate.
      
         Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 3
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  | 
      
      
| Subject:  | Charging Dual Batteries | 
      
      
      Am I missing something?  It seems to me that, on Z19, if you have 
      anything feeding from the engine battery buss, the engine battery will 
      slowly be discharged unless you close the contactor.  It appears that it 
      will not be hooked to the alternator and charged unless the engine 
      battery contactor is closed.
      Somebody please 'splain this to me??
      What would be the operating technique if it doesn't charge?  Close the 
      contactor periodically?  If so how often and for how long??
      
      Thanks,
      Bill B
      
      
Message 4
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  | 
      
      
| Subject:  | Re: the fellowship of the list | 
      
      
      At 09:51 PM 1/30/2007 -0700, you wrote:
      
      >
      >I had a super math teacher two years in high school. I went back twenty 
      >years later and ran into him. I told him sincerely that he was the best 
      >math teacher I ever had. It was obvious it made his day.
      
         Dr. Dee has been teaching at the college level for
         a relatively short time but even now, she will occasionally
         come home cruising 6-inches off the floor. She'll then
         relate some experience with a past student who has taken
         the time to express their appreciation and enthusiasm
         for what they acquired in her class.
      
         This ladies and gentlemen is a return on investment
         that every teacher appreciates above all else. If you'd
         like to see their energy and resolve sustained so that
         good work is continued, your feedback is an important
         constituent in the nutrients needed for personal
         new-growth. I was exceedingly fortunate to realize
         the benefits I received from my teachers early on.
         For some of us, the realizations may come much later.
         The 'net's research tools are pretty powerful for finding
         people. Go find your best teachers and stroke them a
         'bit. You'll both feel better for it.
      
         Bob . . .
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Fusible link question | 
      
      
      At 10:21 PM 1/30/2007 -0500, you wrote:
      
      >
      >Bob,
      >
      >Can a fusible link be included in a wire bundle, or is it better practice 
      >to keep it separate from a bundle?  I'm wiring up fuse blocks; the fusible 
      >link, as shown in Z-1, is in the wire that connects the main buss terminal 
      >to the master switch.
      >
      >Thanks for any info.
      
         I do not recommend the use of fusible links in any locations
         other than those illustrated in the drawings. If fabricated
         as suggested with the fiberglass sleeve, they may be tied
         into bundles with other wires. The sleeve contains the
         potential for propagating damage to other wires.
      
         Bob . . .
      
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 6
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  | 
      
      
      
      The recent little snippet about how to switch the COM antenna to a handheld
      made me think of a scenario I am considering for my panel: What opinions
      does this group have about using a handheld for the primary and only radio.
      My flying would almost all be local with some cross country (Zenith601). I
      am leaning towards the ICOM-A24 or Sporty's SP-200, both with NAV/COM. The
      radio would be "hard-wired" to the plane in terms of external antenna,
      headset adapter, and external power planned ahead for a desired mounting
      location. Since I plan on having a moving map and GPS (probably PocketFMS on
      a mini-ITX or similar) the NAV portion of the radios would only be backup,
      and from what I have read, that already might be asking a lot of these
      features as installed in a handheld. Besides the NAV feature, buying one of
      the handhelds for my primary COM is cheaper, newer electronics technology,
      lower in weight, and flexible in terms of future options or upgrades.
      
      Thanks,
      John
      Zenith601HD/R912--70% complete
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Charging Dual Batteries | 
      
      
      I don't think you're missing anything -
      I'm using the essentially the Z19 architecture and plan to keep both
      contactors closed all the time for normal operations, so both batteries
      are charged by the alternator.
      My procedure for alternator failure is: E-Bus Switch ON, both Masters
      OFF.  This isolates the batteries and lets them independently power the
      items connected to their hot busses.
      
      Dennis Glaeser
      
      -----------------------------------------------
      Am I missing something?  It seems to me that, on Z19, if you have 
      anything feeding from the engine battery buss, the engine battery will 
      slowly be discharged unless you close the contactor.  It appears that it
      
      will not be hooked to the alternator and charged unless the engine 
      battery contactor is closed.
      Somebody please 'splain this to me??
      What would be the operating technique if it doesn't charge?  Close the 
      contactor periodically?  If so how often and for how long??
      
      Thanks,
      Bill B
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Charging Dual Batteries | 
      
      
      At 08:27 AM 1/31/2007 -0500, you wrote:
      
      ><bbradburry@allvantage.com>
      >
      >Am I missing something?  It seems to me that, on Z19, if you have anything 
      >feeding from the engine battery buss, the engine battery will slowly be 
      >discharged unless you close the contactor.  It appears that it will not be 
      >hooked to the alternator and charged unless the engine battery contactor 
      >is closed.
      >Somebody please 'splain this to me??
      >What would be the operating technique if it doesn't charge?  Close the 
      >contactor periodically?  If so how often and for how long??
      
          Any time an alternator is running and the
          low voltage warning light is out, then
          ALL battery contactors on ALL architectures
          are closed.
      
          Only when engine driven power sources are
          not available does one go to Plan-B. The
          details of this plan varies depending on the
          specific architecture. When the low voltage
          light comes on, you then move to a pre-planned
          activity that maximizes utilization of a
          scarce but hopefully well quantified resource -
          energy in the battery(ies).
      
          Your time aloft in the endurance mode is calculated
          and then perhaps demonstrated under Plan-B which
          will probably call for all battery contactors to
          be open in for the en route phase of flight with
          perhaps some closure of contactors during the approach
          to landing phase . . . depending on what conveniences
          can be added without jeopardizing a comfortable
          arrival with the earth.
      
              Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 9
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  | 
      
      
      
      
      Good Morning John,  
      
      Why not just scratch the Navigation portion?
      
      I bought the communication only version of my last handheld because it has  
      bigger lettering which is easier for my old eyes to read.
      
      If you are VFR only, you are very likely going to be flying occasionally at  
      altitudes and in places where VOR reception is poor.  GPS is much better  
      almost all of the time. 
      
      For emergency back up, carry a second or third GPS!
      
      I am not familiar with all of the products now available in the market, but  
      I bought a Garmin E-trex several years ago for less than a hundred bucks. It 
      has  the same chip as the fifteen thousand dollar units.
      
      It will tell you within one hundred feet where you are anywhere on the  
      planet earth. Beats the devil out of any VOR based unit.
      
      Chances are there are better and cheaper units available now than there  were 
      back then.
      
      If you do go down in the boonies and are capable of getting out of your  
      machine, the handheld radio will allow you a good chance of being able to  contact
      
      somebody on 121.5 and the handheld GPS will allow you to tell the  rescuers 
      where you are.
      
      I carry a small leather bag that contains a basic GPS, an extra I-Com with  a 
      AA battery pack and a large supply of batteries  for both.
      
      That bag, and clothing suitable for the area being overflown, should  provide 
      very good potential for early and successful rescue.  
      
      Wouldn't be a bad idea to carry the bag on automobile trips!
      
      Happy  Skies,
      
      Old Bob
      AKA
      Bob Siegfried
      Ancient Aviator
      Stearman  N3977A
      Brookeridge Air Park LL22
      Downers Grove, IL 60516
      630  985-8503
      
      
      In a message dated 1/31/2007 8:20:01 A.M. Central Standard Time,  
      lumkes@msoe.edu writes:
      
      The recent little  snippet about how to switch the COM antenna to a handheld 
      made me think of a  scenario I am considering for my panel: What opinions does
      
      this group have  about using a handheld for the primary and only radio. My 
      flying would almost  all be local with some cross country (Zenith601). I am 
      leaning towards the  ICOM-A24 or Sporty's SP-200, both with NAV/COM. The radio
      
      would be  "hard-wired" to the plane in terms of external antenna, headset 
      adapter, and  external power planned ahead for a desired mounting location. Since
      I 
      plan on  having a moving map and GPS (probably PocketFMS on a mini-ITX or 
      similar) the  NAV portion of the radios would only be backup, and from what I have
      
      read,  that already might be asking a lot of these features as installed in a 
      
      handheld. Besides the NAV feature, buying one of the handhelds for my primary 
       COM is cheaper, newer electronics technology, lower in weight, and flexible 
      in  terms of future options or upgrades.
      
      Thanks,
      John
      Zenith601HD/R912--70% complete
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      John,
      
      I used to fly a 1946 Taylorcraft with no electrical system. I used it for "fish
      spotting" and having radio's were mandatory. I used a hand held exclusively,
      I built a holder for it and used a  head set and PTT and it worked great. I finally
      got tired of the stupid little battery going dead and wired in a wheel chair
      battery and that took care of that problem.
      
      So, for a com radio a hand held is great (IMHO) and with the external antenna you
      won't have any trouble talking to ATC.
      
      Mike Ice
      Anchorage, Alaska
        ----- Original Message ----- 
        From: John and Kim Lumkes 
        To: aeroelectric-list@matronics.com 
        Sent: Wednesday, January 31, 2007 5:14 AM
        Subject: AeroElectric-List: Handheld Radios
      
      
        The recent little snippet about how to switch the COM antenna to a handheld made
      me think of a scenario I am considering for my panel: What opinions does this
      group have about using a handheld for the primary and only radio. My flying
      would almost all be local with some cross country (Zenith601). I am leaning
      towards the ICOM-A24 or Sporty's SP-200, both with NAV/COM. The radio would be
      "hard-wired" to the plane in terms of external antenna, headset adapter, and
      external power planned ahead for a desired mounting location. Since I plan on
      having a moving map and GPS (probably PocketFMS on a mini-ITX or similar) the
      NAV portion of the radios would only be backup, and from what I have read, that
      already might be asking a lot of these features as installed in a handheld.
      Besides the NAV feature, buying one of the handhelds for my primary COM is cheaper,
      newer electronics technology, lower in weight, and flexible in terms of
      future options or upgrades.
      
        Thanks,
        John
        Zenith601HD/R912--70% complete
      
      
Message 11
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  | 
      
      
      
      I'm ready to install my Radio Master contactor, just wondered if there 
      is something better than the Van's heavy chunky solenoid that I used for 
      the battery master. If I'm not mistaken I think it uses about an amp 
      just to hold it closed, wouldn't a electronic version be much better, 
      such as the PowerLink Jr. II 35A Solid-State Relay,  listed on the Ecic 
      Jones web site?
      Thanks,
      Sam Marlow
      RV10 wiring
      
Message 12
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      
      Hi John,
      
      Here's my 2 cents worth:
      
      It's going to depend on what kind of flying you do.  If you fly in or 
      around controlled airspace that requires you to be in contact with 
      ATC, or if you plan to do a lot of cross country flying with Flight 
      Following, then you're going to find the handheld to be 
      inconvenient.  If you don't expect to be doing much talking to 
      controllers, then it might be a better deal.
      
      Here's why:  As you are cruising along at 8500 feet chatting with 
      your friend in the seat next to you or listening to tunes on your 
      iPod, suddenly ATC will pop in and say "Barnstormer 34 Xray contact 
      Lubbock Approach one two six point niner five goodday".  Now, you 
      only have a scant few seconds to respond, before ATC will try to 
      contact you again (which you don't want).
      
      If you have a conventional radio with a Standby window, then
      1. the instant you hear your callsign, you shush your copilot and put 
      your fingers on the comm radio frequency selector,
      2. while ATC is reading you the new frequency, you are dialing it 
      into the Standby window
      3. then you read it back to him in the split second after he says it 
      and wish him a good day
      4. you write the new freq down on your notepad for reference
      5. press the transfer button, and you're on the new frequency ready 
      to contact the next ATC.
      
      If you don't have a standby window, you have to
      1. wait until he finishes reading you the frequency, while writing it 
      down, if you can find your pencil, OR
      2. memorize the frequency - risky as you get older ;)
      3. then read it back to him
      4. then dial the new frequency into the radio
      
      If you are unable to raise ATC on the new frequency, the standby 
      window type of radio gives you the ability to hit the transfer 
      button, go back to the previous frequency, and check in again to 
      verify you have the frequency correctly or get new instructions.
      
      I have personally found the 2 window Com radio to be a great 
      invention.  The busier the airspace you're in, the faster you want to 
      be able to react to ATC.  Just last Sunday I was flying through the 
      DFW Class B airspace mixing it up with 757s and other planes coming 
      in and out of some very busy airspace.  The controller was rattling 
      off instructions virtually non-stop.  But every so often there would 
      be a shriek, a pause, and confusion.  Turns out a poor Cherokee pilot 
      had lost his primary radio and was trying to use a handheld.  He must 
      not have had an external antenna on it, because he would stomp all 
      over the approach controller or other airplanes, calling for 
      approach, and never hearing anything, so he'd do it again and again 
      and again.  This went on for about 20 minutes.  The controller was 
      about to stroke out from rage, and all of us pilots had eyes the size 
      of saucers, were quiet (as the proverbial big-mouth frog at the end 
      of that joke), and were EXTREMELY fast with our transmissions and 
      reactions to anything ATC said.  The best course for that poor 
      Cherokee pilot would have been to get out of the Class B post haste 
      and reassess the utility of that particular handheld installation.
      
      As for the utility of the NAV section on the radio, you're going to 
      be using your GPS for everything, so the NAV will strictly be a 
      backup.  I hardly even fly by the DG any more... Ground Track is the 
      most important thing in getting there, and the GPS becomes the focal 
      point of all navigation.  I have a Loran and a Nav radio as my 3rd 
      and 4th backups (after pilotage), but rarely actually use them.
      
      I carry a handheld JRC com/nav radio in my flight bag in case 
      everything goes to hell.
      
      Dave Morris
      www.N6030X.com
      
      
      At 08:14 AM 1/31/2007, you wrote:
      >The recent little snippet about how to switch the COM antenna to a 
      >handheld made me think of a scenario I am considering for my panel: 
      >What opinions does this group have about using a handheld for the 
      >primary and only radio. My flying would almost all be local with 
      >some cross country (Zenith601). I am leaning towards the ICOM-A24 or 
      >Sporty's SP-200, both with NAV/COM. The radio would be "hard-wired" 
      >to the plane in terms of external antenna, headset adapter, and 
      >external power planned ahead for a desired mounting location. Since 
      >I plan on having a moving map and GPS (probably PocketFMS on a 
      >mini-ITX or similar) the NAV portion of the radios would only be 
      >backup, and from what I have read, that already might be asking a 
      >lot of these features as installed in a handheld. Besides the NAV 
      >feature, buying one of the handhelds for my primary COM is cheaper, 
      >newer electronics technology, lower in weight, and flexible in terms 
      >of future options or upgrades.
      >
      >Thanks,
      >John
      >Zenith601HD/R912--70% complete
      >
      
      
Message 13
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| Subject:  | Re: Handheld Radios | 
      
      
      At 09:14 AM 1/31/2007 -0500, you wrote:
      
      >The recent little snippet about how to switch the COM antenna to a 
      >handheld made me think of a scenario I am considering for my panel: What 
      >opinions does this group have about using a handheld for the primary and 
      >only radio. My flying would almost all be local with some cross country 
      >(Zenith601). I am leaning towards the ICOM-A24 or Sporty's SP-200, both 
      >with NAV/COM. The radio would be "hard-wired" to the plane in terms of 
      >external antenna, headset adapter, and external power planned ahead for a 
      >desired mounting location. Since I plan on having a moving map and GPS 
      >(probably PocketFMS on a mini-ITX or similar) the NAV portion of the 
      >radios would only be backup, and from what I have read, that already might 
      >be asking a lot of these features as installed in a handheld. Besides the 
      >NAV feature, buying one of the handhelds for my primary COM is cheaper, 
      >newer electronics technology, lower in weight, and flexible in terms of 
      >future options or upgrades.
      
          It's been done many times. I've got pictures somewhere
          showing various brackets on panel and sidewalls where
          builders have provided mounting provisions for a hand-held
          along with wire dressing techniques that keep the bundles
          reasonable organized when the hand-held is slipped out
          of the bracket for programming, etc.
      
          Bob . . .
      
      
Message 14
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  | 
      
      
| Subject:  | intercom & headset kits | 
      
      
      I am interested in any evaluation of the Jim Wier kits. www.rst-engr.com. Has anybody used them? 
      
      _________________________________
      SISNA...more service, less money.
      http://www.sisna.com/exclusive/ 
      
      
Message 15
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| Subject:  | Collection of Junk( off topic  don't waste yer time, | 
      but on the other hand, you wouldn't be reading this if you had something important
      you were supposed to be doing now, would you???)
      
      All these junk collection posts  ( on the Aeroelectric list) brought me 
      to mind. 
      
      I live in an affluent town.  At our dump, there is a " Bargain Barn"  
      for items discarded but in working order.  Recently I bough a whole reel 
      of Romex wire, and a whole roll of 1/4" copper tubing, for about $2.00.  
      A neat-o Regulated 12v power supply, for $.50..... a $600 Schwinn 
      aerodyne exercise bike for $2... A Ford 351 waterpump pulley, powder 
      coated fitting my ski boat...Also many Thule Car rack components for 
      about the same price.
      
        There are some good deals there, but for the SERIOUS scavenger, the 
      "toxic waste" section is a lot more fun, after all, the "normal people"  
      don't "browse" there.  It seems as though the town is filled with people 
      who throw out full, unused gallons of  Paint thinner, lacquer thinner, 
      Transmission fluid, denatured alcohol ( not sure what to do with all 
      that denatured alcohol) , full propane cylinders, with the seal still 
      on, Gallons of Awl-grip paint ( think Imron for boats) and related 
      reducers, ( like a $800 box of this stuff) and 3 mostly full gallons of 
      $150/gallon marine anti fouling paint. A full pint of Marine tex.
      We are a seaside community, so the boat stuff is rampant.
      
      
      I junked a Buick recently and had to keep the engine.. after all, you 
      never know when you'll need a 5.7 GM engine, with the ECM and 
      harness..fits many boats and my truck...    
      
      It is a disease.  The Bridgeport Milling Machine with DRO  in my garage 
      bay sez it all...Got it free on a machinery deal, made the tractor do 
      wheelies getting it off the flatbed...
      
      I really find I use the stuff I collected, I mean, what if you need some 
      carbon brushes for an alternator??.. I have a few spares..You should see 
      my basement, or just come on over if you need something to build with.. 
      I probably have two sitting around and I'll give you one.  A rich mine 
      of project raw materials.
      
        I would never fit into a "normal neighborhood" Too many boats fired up 
      at midnight on trailers, compressors running air tools at odd hours, 
      Trucks unloading boat carcasses, airplane fuselages....snowmobiles 
      ridden by the kids around the yard endlessly...( we call it " packing 
      the yard.. "you missed a spot there Jake...")  And the blue and green 
      plastic tarps, they really add to the Martha Stewart seaside cottage 
      look that the suburban moms yearn for...and the gunfire ...and 
      fireworks..
      
      Oh well, I guess I just needed some online communities like you guys , 
      because I feel ( delusionally so, but they are MY delusions, it took me 
      a while to get here.. ) connected with you all.  
      
      
      I just upgraded my used once every 10 years ( 6 days no power of '96 ice 
      storm in Maine ) emergency generator to a 5kw Honda as I got it for 
      $300.00 and sold the 4kw Coleman ( plenty of backup  power but the Honda 
      was soooo much cooler)  for $200.  Did you know that the 240 line on 
      some of them has no neutral, they just go phase to phase for 220, and if 
      you want to run your Gen-Trans switch you need a neutral, as the 
      transfer switch separates the legs for 110 in the house.( The gens with 
      the 4 pin connector have  a neutral as well as a ground,  had to rewire 
      that bad boy...nice learning process.. It now has a cool 20' 4 pin 
      female connector cord)  You got to have back-up power don't you.. I 
      mean, once a decade you REALLLY need it, if you want heat and the well 
      pump, and I don't want the beer to get warm or the pizza cold.....
      
      Dave the scavenger/collector
      
Message 16
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  | 
      
      
      
      
      Good Morning Sam,
      
      Once again, this is way out of any area of expertise which I may have, but  
      do I understand that you DO intend to have an Avionics Master  Switch?
      
      The last time I wired up such a device, I used a normally closed contactor. 
      
      The unit was wired in such a manner that the "On/Off" switch in the On  
      position was open. In the Off position, the switch made contact and opened  the
      
      master avionics contactor. 
      
      When the ship's master switch was off, the unit was unpowered and the  master 
      relay was closed. As soon as the aircraft master switch was turned on,  the 
      Avionics Master Contactor was powered and it opened the contactor leaving  the
      
      avionics unpowered. 
      
      When I wanted to power the avionics suite, I flipped the switch to the ON  
      position which took power away from the contactor. It closed and powered the  
      stuff. Consequently, the only time the contactor used any power was when it was
      
      being held open during the time when I wanted the Avionics Buss unpowered.
      
      In the event of a failure of the Avionics Contactor, it would most likely  
      fail to the closed position thus giving me use of my avionics.
      
      Worked for me!
      
      Happy  Skies,
      
      Old Bob
      AKA
      Bob Siegfried
      Ancient Aviator
      Stearman  N3977A
      Brookeridge Air Park LL22
      Downers Grove, IL 60516
      630  985-8503
      
      
      In a message dated 1/31/2007 9:06:26 A.M. Central Standard Time,  
      sam@fr8dog.net writes:
      
      I'm  ready to install my Radio Master contactor, just wondered if there is  
      something better than the Van's heavy chunky solenoid that I used for the  
      battery master. If I'm not mistaken I think it uses about an amp just to hold 
      it 
      closed, wouldn't a electronic version be much better, such as the  PowerLink 
      Jr. II 35A Solid-State  Relay,  listed on the Ecic Jones web site?
      Thanks,
      Sam  Marlow
      RV10  wiring
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Collection of Junk( off topic  don't waste yer | 
      time, but on the other hand, you wouldn't be reading this if you had something
      important you were supposed to be doing now, would you???)
      
      Hey Dave, 
      
      Perhaps you were not aware, but the real name of this list is the 
      "Scavengers Anonymous Society".  The rest of us really appreciate you 
      finally coming out of the closet {:>) - we had long suspected, but 
      'fessing up is good for you.  Actually, I'm a little envious of your 
      location - but, then on the other hand, I really don't have any spare 
      room in my work shop and sheds - so its just as well.
      
      Ed  
        ----- Original Message ----- 
        From: David A. Leonard 
        To: aeroelectric-list@matronics.com 
        Sent: Wednesday, January 31, 2007 10:18 AM
        Subject: AeroElectric-List: Collection of Junk( off topic don't waste 
      yer time, but on the other hand, you wouldn't be reading this if you had 
      something important you were supposed to be doing now, would you???)
      
      
        All these junk collection posts  ( on the Aeroelectric list) brought 
      me to mind. 
      
        I live in an affluent town.  At our dump, there is a " Bargain Barn"  
      for items discarded but in working order.  Recently I bough a whole reel 
      of Romex wire, and a whole roll of 1/4" copper tubing, for about $2.00.  
      A neat-o Regulated 12v power supply, for $.50..... a $600 Schwinn 
      aerodyne exercise bike for $2... A Ford 351 waterpump pulley, powder 
      coated fitting my ski boat...Also many Thule Car rack components for 
      about the same price.
      
          There are some good deals there, but for the SERIOUS scavenger, the 
      "toxic waste" section is a lot more fun, after all, the "normal people"  
      don't "browse" there.  It seems as though the town is filled with people 
      who throw out full, unused gallons of  Paint thinner, lacquer thinner, 
      Transmission fluid, denatured alcohol ( not sure what to do with all 
      that denatured alcohol) , full propane cylinders, with the seal still 
      on, Gallons of Awl-grip paint ( think Imron for boats) and related 
      reducers, ( like a $800 box of this stuff) and 3 mostly full gallons of 
      $150/gallon marine anti fouling paint. A full pint of Marine tex.
        We are a seaside community, so the boat stuff is rampant.
      
      
        I junked a Buick recently and had to keep the engine.. after all, you 
      never know when you'll need a 5.7 GM engine, with the ECM and 
      harness..fits many boats and my truck...    
      
        It is a disease.  The Bridgeport Milling Machine with DRO  in my 
      garage bay sez it all...Got it free on a machinery deal, made the 
      tractor do wheelies getting it off the flatbed...
      
        I really find I use the stuff I collected, I mean, what if you need 
      some carbon brushes for an alternator??.. I have a few spares..You 
      should see my basement, or just come on over if you need something to 
      build with.. I probably have two sitting around and I'll give you one.  
      A rich mine of project raw materials.
      
          I would never fit into a "normal neighborhood" Too many boats fired 
      up at midnight on trailers, compressors running air tools at odd hours, 
      Trucks unloading boat carcasses, airplane fuselages....snowmobiles 
      ridden by the kids around the yard endlessly...( we call it " packing 
      the yard.. "you missed a spot there Jake...")  And the blue and green 
      plastic tarps, they really add to the Martha Stewart seaside cottage 
      look that the suburban moms yearn for...and the gunfire ...and 
      fireworks..
      
        Oh well, I guess I just needed some online communities like you guys , 
      because I feel ( delusionally so, but they are MY delusions, it took me 
      a while to get here.. ) connected with you all.  
      
      
        I just upgraded my used once every 10 years ( 6 days no power of '96 
      ice storm in Maine ) emergency generator to a 5kw Honda as I got it for 
      $300.00 and sold the 4kw Coleman ( plenty of backup  power but the Honda 
      was soooo much cooler)  for $200.  Did you know that the 240 line on 
      some of them has no neutral, they just go phase to phase for 220, and if 
      you want to run your Gen-Trans switch you need a neutral, as the 
      transfer switch separates the legs for 110 in the house.( The gens with 
      the 4 pin connector have  a neutral as well as a ground,  had to rewire 
      that bad boy...nice learning process.. It now has a cool 20' 4 pin 
      female connector cord)  You got to have back-up power don't you.. I 
      mean, once a decade you REALLLY need it, if you want heat and the well 
      pump, and I don't want the beer to get warm or the pizza cold.....
      
        Dave the scavenger/collector
      
      
Message 18
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      Yes I would have to agree with the last two posts on this.
      
      I flew my Zodiac for 400 hours and had a Icom A200 and a handheld
      GPS...Oh and a transponder which I really found to be essential, not
      only for flying controlled airspace but for flight following too. 
      
      My one experience with a handheld com was less than stella and I simply
      decided to remember "7600" for the transponder code if the radio died.
      Doing it this way avoids you having to explain that your radio died to
      ATC who probably won't be able to hear you anyway.
      
      Then if you can hear ATC he will give you directions and if you can't
      you simply turn around and get out of their airspace.
      
      If the concern is going down somewhere I think I would invest in a GPS
      powered PLB....And if the landing looks hairy activate it before you hit
      the trees!
      
      If cost is a concern, there are many second hand older handheld GPS
      units out there that work perfectly well....My old Lowrance will be
      going into my flight bag as a backup to my IFR panel mount.
      
      As to the ICOM radio...I was so impressed with it, it is is also now my
      Com1 unit in my RV7.
      
      Personally I would forget about using VOR's I'm half way thru my IFR
      training and I still get confused by them.
      
      If you intend to do a lot of Xcountry work in your Zodiac the one really
      nice upgrade I would suggest is a Trutrak autopilot...Spendy yes but the
      Zodac is a twitchy beast (at least the HDS was) and I thing the wing
      leveler would see you arrive fresh rather than ragged as always happened
      to me after more than two hours of flying the thing.
      
      Frank
      
      -----Original Message-----
      From: owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Dave
      N6030X
      Sent: Wednesday, January 31, 2007 7:05 AM
      Subject: Re: AeroElectric-List: Handheld Radios
      
      --> <N6030X@DaveMorris.com>
      
      Hi John,
      
      Here's my 2 cents worth:
      
      
Message 19
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      
      John,
      
      With a good quality install like you are talking about, I see no  
      reason not to do it.  I use a Vertex VXA-150 handheld as my primary  
      radio in my Pietenpol, and I have no problems with it.  I was even  
      based at a very busy class D airport under KDFW's class B for nearly a  
      year (Meacham, or KFTW, in Fort Worth), and I never had any problems.   
      If you have external power, an external antenna, and a reliable  
      headset connection, it is not a bad idea IMO.  With an external  
      antenna that I made from a brass brazing rod, I have been able to  
      transmit and recieve over 80 miles air to air, and I can reliably  
      communicate with anyone who has a decent radio at 40 miles.  I even  
      used the handheld on an 840 mile trip bringing the plane home.
      
      The one thing that would be more handy with the handheld is a  
      "flip-flop" feature, and maybe easier to use presets for different  
      frequencies.  The menus on the VXA-150 are cumbersome to use, but  
      otherwise I'm happy.
      
      The antenna is critical, you may already know how to make one, but if  
      you are still studying that, Google Jim Weir of RST Engineering  
      (www.rst-engr.com)...he sells an inexpensive booklet that will tell  
      you everything you need to know about antennas.
      
      One thing that is a bad idea in my opinion is the NAV feature.  Skip  
      it, and spend that $100 on a handheld portable GPS if you really want  
      a backup.  In an emergency or a critical situation, fumbling with the  
      NAV feature on a handheld will likely just waste your time in my  
      opinion.  A handheld GPS will give you much more information with much  
      less work and for about the same amount of money.
      
      Steve Ruse
      WOT Electronics
      
      Quoting John and Kim Lumkes <lumkes@msoe.edu>:
      
      > The recent little snippet about how to switch the COM antenna to a handheld
      > made me think of a scenario I am considering for my panel: What opinions
      > does this group have about using a handheld for the primary and only radio.
      > My flying would almost all be local with some cross country (Zenith601). I
      > am leaning towards the ICOM-A24 or Sporty's SP-200, both with NAV/COM. The
      > radio would be "hard-wired" to the plane in terms of external antenna,
      > headset adapter, and external power planned ahead for a desired mounting
      > location. Since I plan on having a moving map and GPS (probably PocketFMS on
      > a mini-ITX or similar) the NAV portion of the radios would only be backup,
      > and from what I have read, that already might be asking a lot of these
      > features as installed in a handheld. Besides the NAV feature, buying one of
      > the handhelds for my primary COM is cheaper, newer electronics technology,
      > lower in weight, and flexible in terms of future options or upgrades.
      >
      > Thanks,
      > John
      > Zenith601HD/R912--70% complete
      >
      >
      
      
Message 20
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  | 
      
      
      
      Hmmm, something to think about. Where would I find normally closed 
      contactor?
      
      BobsV35B@aol.com wrote:
      
      > Good Morning Sam,
      >  
      > Once again, this is way out of any area of expertise which I may have, 
      > but do I understand that you DO intend to have an Avionics Master Switch?
      >  
      > The last time I wired up such a device, I used a normally closed 
      > contactor.
      >  
      > The unit was wired in such a manner that the "On/Off" switch in the On 
      > position was open. In the Off position, the switch made contact and 
      > opened the master avionics contactor.
      >  
      > When the ship's master switch was off, the unit was unpowered and the 
      > master relay was closed. As soon as the aircraft master switch was 
      > turned on, the Avionics Master Contactor was powered and it opened the 
      > contactor leaving the avionics unpowered.
      >  
      > When I wanted to power the avionics suite, I flipped the switch to the 
      > ON position which took power away from the contactor. It closed and 
      > powered the stuff. Consequently, the only time the contactor used any 
      > power was when it was being held open during the time when I wanted 
      > the Avionics Buss unpowered.
      >  
      > In the event of a failure of the Avionics Contactor, it would most 
      > likely fail to the closed position thus giving me use of my avionics.
      >  
      > Worked for me!
      >  
      > Happy Skies,
      >
      > Old Bob
      > AKA
      > Bob Siegfried
      > Ancient Aviator
      > Stearman N3977A
      > Brookeridge Air Park LL22
      > Downers Grove, IL 60516
      > 630 985-8503
      >  
      > In a message dated 1/31/2007 9:06:26 A.M. Central Standard Time, 
      > sam@fr8dog.net writes:
      >
      >     I'm ready to install my Radio Master contactor, just wondered if
      >     there is something better than the Van's heavy chunky solenoid
      >     that I used for the battery master. If I'm not mistaken I think it
      >     uses about an amp just to hold it closed, wouldn't a electronic
      >     version be much better, such as the PowerLink Jr. II 35A
      >     Solid-State Relay,  listed on the Ecic Jones web site?
      >     Thanks,
      >     Sam Marlow
      >     RV10 wiring
      >
      >
      
Message 21
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  | 
      
      
| Subject:  | Re: The case for an IR&D facility . . . | 
      
      
      Bob, I wish I had been there at Great Lakes when you were teaching. While
      your insights into the world of techno-junkies is spot-on, the current crop
      of managers have no clue. Unfortunately, today's technical managers as
      stated by a previous poster come not from engineering backgrounds, but
      accounting schools.
      In addition to the bean counters not seeing the forest for the trees, there
      are political forces at work in the manufacturing communities that mimic
      "not invented here" mentality. If the ideas didn't come from some bean
      counters focus group it will be beaten down and stomped on, as the budgets
      are controlled by the bean counters. Then there's professional jealousy..
      I was given the task of designing in some error proofing to some automation.
      I found the best point in the production process to check it and remedy a
      dropped step. It functioned perfectly. I tried every way to get it to fail,
      and it stood up to testing. Every night as part of my start up, I would test
      the error checking function.
      Enter crack addict day shift electrician (union shop, can't fire 'em).
      Something new in his area he didn't have a say in. Now any time the machine
      went down, my error checking was to blame. To make matters worse, the
      "controls engineer" who should have know better, played along, as it would
      have been work for him to check out the story. So after I get beat up in the
      office for 45 minutes of downtime, I ask the engineer, "if error checking
      had you down, all you had to do is force an input in the PLC and you're
      running in 30 seconds, why didn't you do that?" all he could do was stare at
      me blankly and shrug. (problem actually came from part sensing not related
      to the error checking, weld flash burr in a locating pin hole) I removed the
      modifications and programming that night, and I will NEVER offer my
      engineering abilities or ideas for improvements to my employer again.
      I don't know if this is only a characteristic of just BIG companies, or the
      auto industry in general, but I never experienced this in my career up until
      my entry into the auto manufacturing arena. Innovation is spurned by the
      politically connected. I've got tons of ideas, but won't waste them there.
      Best of luck convincing the counters to nurture creative minds, but if you
      weren't Bob Nuckolls, I'd call you Don Quixote!
      Craig Smith
      
      
Message 22
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      In a message dated 1/31/2007 10:04:01 A.M. Central Standard Time,  
      sam@fr8dog.net writes:
      
      Hmmm, something to think about. Where would I find normally closed  contactor?
      
      
      Good Morning Sam,
      
      The one I used was made by Essex Wire. I replaced it a few years later and  
      found that division had been sold to Cole Hersee.  I just looked in my  Newark
      
      catalog and find neither Essex Wire or Cole Hersee listed!
      
      A quick check has found several other manufacturers. One is Stancor  and I am 
      sure they would have something suitable. I guess the best thing to do  is 
      attack Google until you find what you want.
      
      Happy hunting and,
      
      Happy  Skies,
      
      Old Bob
      AKA
      Bob Siegfried
      Ancient Aviator
      Stearman  N3977A
      Brookeridge Air Park LL22
      Downers Grove, IL 60516
      630  985-8503
      
Message 23
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      At 10:03 AM 1/31/2007 -0500, you wrote:
      
      >I'm ready to install my Radio Master contactor, just wondered if there is 
      >something better than the Van's heavy chunky solenoid that I used for the 
      >battery master. If I'm not mistaken I think it uses about an amp just to 
      >hold it closed, wouldn't a electronic version be much better, such as the 
      >PowerLink Jr. II 35A Solid-State Relay,  listed on the Ecic Jones web site?
      
         What's a radio master contactor? Do I presume correctly
         that you're operating outside design goals and examples
         cited in:
      
      http://aeroelectric.com/articles/Rev11/AppZ_R11J.pdf
      
         It's not completely clear to me how your proposed
         radio master contactor fits into the overall system
         In any case, few avionics loads need switchgear so
         robust as a starter or battery contactor. For these
         lighter loads, there are dozens of options for various
         relays (mini-contactors if you will) that will handle
         the loads . . . not the least of which is Eric's solid
         state relay.
      
              Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 24
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  | 
      
      
| Subject:  | Re: intercom & headset kits | 
      
      
      At 08:17 AM 1/31/2007 -0700, you wrote:
      
      >
      >I am interested in any evaluation of the Jim Wier kits. www.rst-engr.com. 
      >Has anybody used them?
      
      
         I've known Jim for decades. While we might differ in design
         philosophies, his products are well thought out and about
         as robust as any kit can be. I cannot recall learning of
         any customer complaints as to the performance or
         value-received for his products.
      
              Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 25
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  | 
      
      
      
      
      At 10:22 AM 1/31/2007 -0500, you wrote:
      
      >Good Morning Sam,
      >
      >Once again, this is way out of any area of expertise which I may have, but 
      >do I understand that you DO intend to have an Avionics Master Switch?
      >
      >The last time I wired up such a device, I used a normally closed contactor.
      >
      >The unit was wired in such a manner that the "On/Off" switch in the On 
      >position was open. In the Off position, the switch made contact and opened 
      >the master avionics contactor.
      >
      >When the ship's master switch was off, the unit was unpowered and the 
      >master relay was closed. As soon as the aircraft master switch was turned 
      >on, the Avionics Master Contactor was powered and it opened the contactor 
      >leaving the avionics unpowered.
      >
      >When I wanted to power the avionics suite, I flipped the switch to the ON 
      >position which took power away from the contactor. It closed and powered 
      >the stuff. Consequently, the only time the contactor used any power was 
      >when it was being held open during the time when I wanted the Avionics 
      >Buss unpowered.
      >
      >In the event of a failure of the Avionics Contactor, it would most likely 
      >fail to the closed position thus giving me use of my avionics.
      
          An alternative to this approach is to craft an E-Bus
          in the spirit and intent of any Z-figure. Then put
          the AMS switch-relay in series with the normal-feedpath
          diode. One gets all the advantages of the dual-feedpath
          e-bus complete with isolation from the effects of
          forgetting to open the master switch before closing
          the alternate feed switch.
      
          Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 26
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      I presume you are in the USA, over here the majority of 'microlights' 
      use the ICOM as their only radio
      
      John - England
        ----- Original Message ----- 
        From: John and Kim Lumkes 
        To: aeroelectric-list@matronics.com 
        Sent: Wednesday, January 31, 2007 2:14 PM
        Subject: AeroElectric-List: Handheld Radios
      
      
        The recent little snippet about how to switch the COM antenna to a 
      handheld made me think of a scenario I am considering for my panel: What 
      opinions does this group have about using a handheld for the primary and 
      only radio. My flying would almost all be local with some cross country 
      (Zenith601). I am leaning towards the ICOM-A24 or Sporty's SP-200, both 
      with NAV/COM. The radio would be "hard-wired" to the plane in terms of 
      external antenna, headset adapter, and external power planned ahead for 
      a desired mounting location. Since I plan on having a moving map and GPS 
      (probably PocketFMS on a mini-ITX or similar) the NAV portion of the 
      radios would only be backup, and from what I have read, that already 
      might be asking a lot of these features as installed in a handheld. 
      Besides the NAV feature, buying one of the handhelds for my primary COM 
      is cheaper, newer electronics technology, lower in weight, and flexible 
      in terms of future options or upgrades.
      
        Thanks,
        John
        Zenith601HD/R912--70% complete
      
      
Message 27
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  | 
      
      
| Subject:  | intercom & headset kits | 
      
      
      Built his marker beacon kit, which has performed perfectly for fifteen years
      now.
      Kenneth Melvin, Hillsboro, Oregon 
      
      -----Original Message-----
      From: owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of paul
      wilson
      Sent: Wednesday, January 31, 2007 7:17 AM
      Subject: AeroElectric-List: intercom & headset kits
      
      
      I am interested in any evaluation of the Jim Wier kits. www.rst-engr.com.
      Has anybody used them? 
      
      _________________________________
      SISNA...more service, less money.
      http://www.sisna.com/exclusive/ 
      
      
Message 28
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  | 
      
      
| Subject:  | Sierra Electrical Problem | 
      
      
      1/31/2007
      
      Hello Bob Nuckolls and Fellow Listers, I am seeking your help for a friend 
      who owns a Beech Sierra which has a 24 volt system. When we tried to start 
      the airplane recently the starter intermittently engaged and quickly 
      disengaged several times as soon as the master electrical switch was turned 
      on. The keyed ignition / starter switch had not been touched.
      
      The airplane was towed to an FBO who said that the starter contactor located 
      near the battery back in the baggage compartment was faulty and a new one 
      would cost $450. It has been ordered.
      
      My requests:
      
      1) Can anyone provide me with a copy of the electrical wiring diagram for 
      this airplane?
      
      2) Can anyone explain how electricity could get to the starter contactor 
      without the normal contacts within the keyed ignition / starter switch being 
      rotated into the "START" position?
      
      Many thanks for your quick help.
      
      OC -- The best investment we will ever make is in gathering knowledge. 
      
      
Message 29
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  | 
      
      
| Subject:  | Elegant solutions for storage of junque? | 
      
      
      At 10:34 AM 1/31/2007 -0500, you wrote:
      
      >Hey Dave,
      >
      >Perhaps you were not aware, but the real name of this list is the 
      >"Scavengers Anonymous Society".  The rest of us really appreciate you 
      >finally coming out of the closet {:>) - we had long suspected, but 
      >'fessing up is good for you.  Actually, I'm a little envious of your 
      >location - but, then on the other hand, I really don't have any spare room 
      >in my work shop and sheds - so its just as well.
      
      
         I've often suggested to my managers that resume's are way
         down on the list of useful things to see when considering
         a prospective new hire. I've always advised, "Go look at
         their workshop."
      
         Here are couple of shots of my downstairs shop. Got
         another "hammer-n-tongs" shop in the garage. Right
         next to the downstairs shop is the office with all
         the computers, printers, copy machine, and closet
         that houses the telephone and CAT5 networking hardware.
      
      http://www.aeroelectric.com/Pictures/Misc/Shop.jpg
      
      http://www.aeroelectric.com/Pictures/Misc/Shop_2.jpg
      
         The second photo illustrates and experiment that I'm
         going to refine this summer. The shelves are low cost
         products from Sam's.  The bins are plastic "shoe boxes"
         available about everywhere for about $1. I can't build
         a robust drawer/bin for a buck.
      
         The arrangement you see in the picture is not space
         efficient but it validated the idea. This summer, I'm
         going to have a grandson join me for a few days of
         making piles of sawdust (table saw is in upstairs shop)
         to build shelves specifically fitted to the shoe-box
         bins. My trusty AutoCAD drawing tells me that we'll
         fit 190 bins into the wall space presently occupied
         by the storage in the photo. I'll publish a picture
         of the finished project.
      
         If this works as planned, it will be repeated at
         work if and when I get the IR&D facility project launched.
         Does anyone else have examples of storage management
         solutions for that valuable junque?
      
         Bob . . .
      
      
Message 30
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  | 
      
      
      
      
      At 10:59 AM 1/31/2007 -0500, you wrote:
      
      >Hmmm, something to think about. Where would I find normally closed contactor?
      
         In the normally closed contactor catalog. However, I'll
         suggest it will be easier to find if you call it a "relay".
         Contactors are generally in the class of double-make, high
         current ( >50A ) switching devices. What you're looking for
         is something rated on the order of 20A. The catalogs are
         replete with examples not the least of which may be seen
         at:
      
      http://dkc3.digikey.com/PDF/T071/1735-1738.pdf
      
      http://tinyurl.com/2jfse2
      
      http://tinyurl.com/2jey84
      
      
              Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 31
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  | 
      
      
| Subject:  | Re: Elegant solutions for storage of junque? | 
      
      
      Robert L. Nuckolls, III wrote:
      
      > Does anyone else have examples of storage management
      >   solutions for that valuable junque?
      >
      No.  But your wife is a saint, you lucky dog.  Hold onto her with both 
      hands.
      
      -- 
               ,|"|"|,              Ernest Christley       |
      ----===<{{(oQo)}}>===----    Dyke Delta Builder      |
              o|  d  |o        http://ernest.isa-geek.org  |
      
      
Message 32
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  | 
      
      
| Subject:  | Re: Elegant solutions for storage of junque? | 
      
      
      At 01:06 PM 1/31/2007 -0500, you wrote:
      
      ><echristley@nc.rr.com>
      >
      >Robert L. Nuckolls, III wrote:
      >
      >>Does anyone else have examples of storage management
      >>   solutions for that valuable junque?
      >No.  But your wife is a saint, you lucky dog.  Hold onto her with both hands.
      
          She has her 'turf' too. One of the bedrooms upstairs is
          where she exercises here gray matter. Some of the telephone
          and CAT5 cables route up there. And then there's
          the yards. Seems like I rototill a bit more grass every
          year to make room for more gardens. Plotting current
          trends out into the future says we'll eliminate the
          need for a mower by the year 2011.
      
          Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 33
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  | 
      
      
      
      
      Im not sure how well the nav portion would work because the nav wants a horizontal
      antenna. The handheld com/nav would use the same vertical antenna. Yes, a
      nav will work with a vertical, but it's not the best.
      
      Bill 
      
      -- 
      
      
Message 34
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  | 
      
      
| Subject:  | Re: Sierra Electrical Problem | 
      
      
      At 11:59 AM 1/31/2007 -0500, you wrote:
      
      >
      >1/31/2007
      >
      >Hello Bob Nuckolls and Fellow Listers, I am seeking your help for a friend 
      >who owns a Beech Sierra which has a 24 volt system. When we tried to start 
      >the airplane recently the starter intermittently engaged and quickly 
      >disengaged several times as soon as the master electrical switch was 
      >turned on. The keyed ignition / starter switch had not been touched.
      >
      >The airplane was towed to an FBO who said that the starter contactor 
      >located near the battery back in the baggage compartment was faulty and a 
      >new one would cost $450. It has been ordered.
      >
      >My requests:
      >
      >1) Can anyone provide me with a copy of the electrical wiring diagram for 
      >this airplane?
      >
      >2) Can anyone explain how electricity could get to the starter contactor 
      >without the normal contacts within the keyed ignition / starter switch 
      >being rotated into the "START" position?
      >
      >Many thanks for your quick help.
      >
      >OC -- The best investment we will ever make is in gathering knowledge.
      
         This may be your lucky day. The ONLY TC aircraft wring diagrams
         book I possess is for the Sundowner/Sierra series aircraft. I've
         scanned the DC power, Ignition and Starter pages and posted
         at:
      
      http://www.aeroelectric.com/Reference_Docs/BE23-24_Bat_Ign_Strtr.pdf
      
         I'd put a voltmeter on the hot coil terminal of K102 contactor
         and see if there's a stray voltage causing the contactor to
         close intermittently.
      
         I'd have to go check the data on that contactor but I think
         it's a cutler-hammer 6041H series device which you can probably
         find off the shelf for a lot less. Send me a photo of the part
         and I can tell you more.
      
         Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 35
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  | 
      
      
| Subject:  | Z-13/8 Switch Question | 
      
      
      
      Listers / Bob,
      
      I'm planning my electrical system (Z-13/8, Plane Power main alt) and panel 
      and want the switches and layout to be as simple and logical as possible. I 
      am considering using two 2-1 switches for the master and the alternators as 
      follows:
      
      Master Switch
      Down EBUS: Closes circuit between battery bus and  E-bus.
      Middle BATT: Only Battery bus is live.
      Up MAIN: Normal flight position, grounds contacter making Main bus live, 
      E-bus is live via diode from Main.
      
      Alternator Switch
      Down BKUP: Grounds contactor making SD-8 backup live to battery.
      Middle OFF: No power source available.
      Up MAIN: Closes circuit between Main bus and main alternator field.
      
      To my thinking, this is plenty logical and user-friendly. In effect, these 
      two would replace the following three switches in Z-13/8:
      1. DC Power Master Switch (2-3)
      2. E-Bus Alternate Feed (1-3)
      3. Aux Alt Off/On (1-3)
      
      Questions:
      1. Is this a bad idea in terms of failure exposure - does my risk go up by 
      using fewer switches or by using 3-position switches? If so, the next three 
      questions are largely moot.
      
      2. Can it be done such that the first is BATT / EBUS / MAIN and the second 
      is OFF / BKUP / MAIN such that fully down is off, fully up is normal, and 
      middle is "Houston, we have a problem"? This is my first choice, but I 
      haven't been able to work out a way to do it with any other 3-position 
      switch that I'm aware of. If there is an Off-On-On like a 2-1 but with Off 
      on bottom, that would do it, if there is some cool way to do it with a 2-10 
      I haven't conjured it.
      
      3. I lose the ability to have both alternators plugging away at the battery 
      at the same time, is this a bug or a feature?
      
      4. I also lose the ability of having both the Main bus live, and the E-Bus 
      live direct from the Battery bus w/o the attendant voltage drop from the 
      diode. Again, bug or feature?
      
      Thanks in advance,
      
      George Jenson
      Tucson, AZ
      RV-7 standard build, fuselage underway
      
      
Message 36
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              They look like some of the ones seen on automobile applications. Has 
      anyone tried one of them ?
      
      Randy
      
      ----- Original Message ----- 
      From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
      Sent: Wednesday, January 31, 2007 11:10 AM
      Subject: Re: AeroElectric-List: Contactor
      
      
      > <nuckollsr@cox.net>
      >
      > At 10:59 AM 1/31/2007 -0500, you wrote:
      >
      >>Hmmm, something to think about. Where would I find normally closed 
      >>contactor?
      >
      >   In the normally closed contactor catalog. However, I'll
      >   suggest it will be easier to find if you call it a "relay".
      >   Contactors are generally in the class of double-make, high
      >   current ( >50A ) switching devices. What you're looking for
      >   is something rated on the order of 20A. The catalogs are
      >   replete with examples not the least of which may be seen
      >   at:
      >
      > http://dkc3.digikey.com/PDF/T071/1735-1738.pdf
      >
      > http://tinyurl.com/2jfse2
      >
      > http://tinyurl.com/2jey84
      >
      >
      >        Bob . . .
      >
      >        ----------------------------------------
      >        ( IF one aspires to be "world class",  )
      >        ( what ever you do must be exercised   )
      >        ( EVERY day . . .                      )
      >        (                  R. L. Nuckolls III  )
      >        ----------------------------------------
      >
      >
      > 
      
      
Message 37
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  | 
      
      
| Subject:  | Elegant solutions for storage of junque? | 
      
      
      Many big companies, and a few middle sized ones (that are in the process
      of failing) have a 'clean desk' policy. They say that our desks (and
      workspaces) are reflections of our minds, to which I say EXACTLY.   
      
      Would we rather have a cluttered, messy desk with a lot of substance or
      an clean, organized desk devoid of content. Many companies and
      individuals value the latter, though there are not as many as there used
      to be, since a lot of them are out of business.  Nonetheless, it can be
      said that they were very neat and orderly as they went bankrupt. 
      
      Chuck Jensen
      
      
      -----Original Message-----
      From: owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of
      Robert L. Nuckolls, III
      Sent: Wednesday, January 31, 2007 11:59 AM
      Subject: AeroElectric-List: Elegant solutions for storage of junque?
      
      
      --> <nuckollsr@cox.net>
      
      At 10:34 AM 1/31/2007 -0500, you wrote:
      
      >Hey Dave,
      >
      >Perhaps you were not aware, but the real name of this list is the
      >"Scavengers Anonymous Society".  The rest of us really appreciate you 
      >finally coming out of the closet {:>) - we had long suspected, but 
      >'fessing up is good for you.  Actually, I'm a little envious of your 
      >location - but, then on the other hand, I really don't have any spare
      room 
      >in my work shop and sheds - so its just as well.
      
      
         I've often suggested to my managers that resume's are way
         down on the list of useful things to see when considering
         a prospective new hire. I've always advised, "Go look at
         their workshop."
      
         Here are couple of shots of my downstairs shop. Got
         another "hammer-n-tongs" shop in the garage. Right
         next to the downstairs shop is the office with all
         the computers, printers, copy machine, and closet
         that houses the telephone and CAT5 networking hardware.
      
      http://www.aeroelectric.com/Pictures/Misc/Shop.jpg
      
      http://www.aeroelectric.com/Pictures/Misc/Shop_2.jpg
      
         The second photo illustrates and experiment that I'm
         going to refine this summer. The shelves are low cost
         products from Sam's.  The bins are plastic "shoe boxes"
         available about everywhere for about $1. I can't build
         a robust drawer/bin for a buck.
      
         The arrangement you see in the picture is not space
         efficient but it validated the idea. This summer, I'm
         going to have a grandson join me for a few days of
         making piles of sawdust (table saw is in upstairs shop)
         to build shelves specifically fitted to the shoe-box
         bins. My trusty AutoCAD drawing tells me that we'll
         fit 190 bins into the wall space presently occupied
         by the storage in the photo. I'll publish a picture
         of the finished project.
      
         If this works as planned, it will be repeated at
         work if and when I get the IR&D facility project launched.
         Does anyone else have examples of storage management
         solutions for that valuable junque?
      
         Bob . . .
      
      
Message 38
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  | 
      
      
| Subject:  | Re: The case for an IR&D facility . . . | 
      
      
      At 11:21 AM 1/31/2007 -0500, you wrote:
      
      ><pilot4profit@sbcglobal.net>
      >
      >Bob, I wish I had been there at Great Lakes when you were teaching. While
      >your insights into the world of techno-junkies is spot-on, the current crop
      >of managers have no clue. Unfortunately, today's technical managers as
      >stated by a previous poster come not from engineering backgrounds, but
      >accounting schools.
      
      >In addition to the bean counters not seeing the forest for the trees, there
      >are political forces at work in the manufacturing communities that mimic
      >"not invented here" mentality.
      
         <snip>
      
      
           . . . I've got tons of ideas, but won't waste them there.
      >Best of luck convincing the counters to nurture creative minds, but if you
      >weren't Bob Nuckolls, I'd call you Don Quixote!
      
      >Craig Smith
      
         While we could debate perceptions of cause-effect for your
         experiences, there's no arguing with the realities of what
         you went through. I'll agree that there's a whole lot of
         politics and kingdom-building that goes on in the trenches
         that most CEO's would be appalled to discover. I've worked
         in the trenches my whole career and avoided any invitations
         to move up the ladder because it would tend to isolate me
         from getting my hands dirty.
      
         My best hope for the current effort is that I have the ear
         and concurrence of our chief scientist. The goal is not
         to restructure anything that already exists. The IR&D facility
         will have to be a new facility completely off the campus
         so that we can have 18/7 access and no security issues. Further,
         the facility has to be available to ANYONE who demonstrates
         the ability and willingness to use it effectively. This might
         include WSU students, even some high school students.
      
         I've already got corporate support from companies outside
         Hawker-Beech and it will probably go forward with or without
         them. But without a doubt it will go forward faster and
         to the benefit of more folks if H-B participates. Starting
         it up fresh means their only commitment is for cash and
         mentorship. We get unhooked from a whole raft of bureaucratic,
         organizational and regulatory issues by moving it off the
         H-B campus.
      
         The interesting thing about this approach is that
         it steps on nobody's toes and demands nothing from anyone.
         The beneficiaries of this activity will participate
         voluntarily and on their own time. The "new" activity
         is a threat to nobody's kingdom and is not subject to
         plant politics. The cost is so low that few bean
         counters will take notice either. My chief scientist
         could sign a chit to commit $50K a year with nobody's
         permission needed.
      
         You're right, trying to do this from within the organization
         offers lots of windmills to get tangled up in. But now
         that we've shifted to an outside facility it all gets
         much simpler . . . and more hopeful.
      
            Bob . . .
      
      
Message 39
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  | 
      
      
| Subject:  | Re: Z-13/8 Switch Question | 
      
      
      At 01:21 PM 1/31/2007 -0700, you wrote:
      
      ><george@georgejenson.com>
      >
      >
      >Listers / Bob,
      >
      >I'm planning my electrical system (Z-13/8, Plane Power main alt) and panel 
      >and want the switches and layout to be as simple and logical as possible. 
      >I am considering using two 2-1 switches for the master and the alternators 
      >as follows:
      >
      >Master Switch
      >Down EBUS: Closes circuit between battery bus and  E-bus.
      >Middle BATT: Only Battery bus is live.
      >Up MAIN: Normal flight position, grounds contacter making Main bus live, 
      >E-bus is live via diode from Main.
      >
      >Alternator Switch
      >Down BKUP: Grounds contactor making SD-8 backup live to battery.
      >Middle OFF: No power source available.
      >Up MAIN: Closes circuit between Main bus and main alternator field.
      >
      >To my thinking, this is plenty logical and user-friendly. In effect, these 
      >two would replace the following three switches in Z-13/8:
      >1. DC Power Master Switch (2-3)
      >2. E-Bus Alternate Feed (1-3)
      >3. Aux Alt Off/On (1-3)
      >
      >Questions:
      >1. Is this a bad idea in terms of failure exposure - does my risk go up by 
      >using fewer switches or by using 3-position switches? If so, the next 
      >three questions are largely moot.
      
         Combined functions open opportunities for single
         failures of a switch to affect more than one function.
         Choose your combinations carefully. Also be aware that
         fewer switches is "simpler" but combined functionality
         is more "complex."
      
      
      >2. Can it be done such that the first is BATT / EBUS / MAIN and the second 
      >is OFF / BKUP / MAIN such that fully down is off, fully up is normal, and 
      >middle is "Houston, we have a problem"? This is my first choice, but I 
      >haven't been able to work out a way to do it with any other 3-position 
      >switch that I'm aware of. If there is an Off-On-On like a 2-1 but with Off 
      >on bottom, that would do it, if there is some cool way to do it with a 
      >2-10 I haven't conjured it.
      
           This could turn into a long debate as to the desirability
           of doing (or not doing) any particular thing. Keep in mind that
           the Z-figures have been combed for a number of years to keep
           the operation logical and produced an attractive failure mode
           effects analysis. While the switch panels illustrated to support
           Z-13/8 may have a lot of features, I've resisted efforts to
           combine functionality for systems other than cabin comfort,
           landing/taxi/wig-wag and other lighting.  See:
      
      http://www.aeroelectric.com/PPS/Switch_Panels/Z13-30-ElexIgn.pdf
      
      
      >3. I lose the ability to have both alternators plugging away at the 
      >battery at the same time, is this a bug or a feature?
      
           13/8 is not intended to be run with two alternators.
      
      
      >4. I also lose the ability of having both the Main bus live, and the E-Bus 
      >live direct from the Battery bus w/o the attendant voltage drop from the 
      >diode. Again, bug or feature?
      
           What you propose will predictably function as you've suggested.
           Just be aware that the considerations for architecture and
           functionality goes deeper than numbers of switches and occupied
           panel space. Consider further that you'll no doubt want to
           sell this airplane at some future date. The more familiar your
           prospective customer is with the functionality of the controls,
           the better.
      
           Bob . . .
      
      
Message 40
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      At 02:44 PM 1/31/2007 -0600, you wrote:
      
      ><sales@6440autoparts.com>
      >
      >        They look like some of the ones seen on automobile applications. 
      > Has anyone tried one of them ?
      
          Yup. Turns out that any part designed to survive under
          the hood of a car is entirely suited for use in airplanes.
      
          Bob . . .
      
      
Message 41
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  | 
      
      
| Subject:  | Re: Z-13/8 Switch Question | 
      
      
      Bob,
      
      Thanks for the quick reply and solid logic.
      
      1. I'll stick with the Z-13/8 as shown - losing one switch isn't worth 
      gaining an unknown amount of risk and giving up being "more likely to be 
      familiar" to a prospective future purchaser.
      
      2. Thanks for the switch layout link - hadn't seen those and they are very 
      useful.
      
      3. You wrote:
      >13/8 is not intended to be run with two alternators.
      
      I was referring to the main alternator and the SD-8 backup as two 
      alternators. Either that wasn't clear, or I mistakenly called it an 
      alternator. I was basing that on B&C's description:
      
      >SD-8 Alternator
      >Click picture for description Spline-driven 8 AMP - 14 Volt power system 
      >for mounting on vacuum pump pad. Price includes alternator assembly with 
      >male spline and regulator (protrudes 4.75" from mounting surface.)
      
      Am I misunderstanding what you meant by 13/8 not having two alternators? In 
      any case, as 13/8 appears, you could indeed have both the Main Alternator 
      and the Backup SD-8 "whatever its called" both connected to the battery at 
      once. I'm assuming this is OK but I was asking if it is necessary or 
      beneficial? A better question would be under what circumstances would you 
      want them both connected and charging?
      
      Thank you again for all you do,
      
      George Jenson
      Tucson, AZ
      RV-7 Std Build, fuselage underway
      
      
Message 42
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  | 
      
      
      
      
           That's good to know. I have plenty of used ones around here but I think 
      I would opt for new ones (dang I hate it when my motto is "why buy new when 
      used will do") It may still be a good idea for all that use relays to pick 
      out a common type that is plentiful, may be good in a pinch.
      
      Randy
      
      ----- Original Message ----- 
      From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
      Sent: Wednesday, January 31, 2007 3:46 PM
      Subject: Re: AeroElectric-List: Contactor
      
      
      > <nuckollsr@cox.net>
      >
      > At 02:44 PM 1/31/2007 -0600, you wrote:
      >
      >><sales@6440autoparts.com>
      >>
      >>        They look like some of the ones seen on automobile applications. 
      >> Has anyone tried one of them ?
      >
      >    Yup. Turns out that any part designed to survive under
      >    the hood of a car is entirely suited for use in airplanes.
      >
      >    Bob . . .
      >
      >
      > 
      
      
Message 43
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  | 
      
      
| Subject:  | Re: Z-13/8 Switch Question | 
      
      
      At 03:50 PM 1/31/2007 -0700, you wrote:
      
      ><george@georgejenson.com>
      >
      >Bob,
      >
      
         <snip>
      
      
      >>SD-8 Alternator
      >>Click picture for description Spline-driven 8 AMP - 14 Volt power system 
      >>for mounting on vacuum pump pad. Price includes alternator assembly with 
      >>male spline and regulator (protrudes 4.75" from mounting surface.)
      
          OOPS . . . a better word would have been OPERATED.
      
      
      >Am I misunderstanding what you meant by 13/8 not having two alternators? 
      >In any case, as 13/8 appears, you could indeed have both the Main 
      >Alternator and the Backup SD-8 "whatever its called" both connected to the 
      >battery at once. I'm assuming this is OK but I was asking if it is 
      >necessary or beneficial? A better question would be under what 
      >circumstances would you want them both connected and charging?
      
         Your load analysis for NORMAL ops should be well satisfied by
         the main alternator. The standby alternator is to enhance ALT
         FAILED operations to support 8+ amps of E-bus loads indefinitely
         while en route. This saves 100% of battery charge in reserve for
         loads that exceed the SD-8 output during approach and landing.
      
      
      >Thank you again for all you do,
      
         My pleasure sir.
      
          Bob . . .
      
              ----------------------------------------
              ( IF one aspires to be "world class",  )
              ( what ever you do must be exercised   )
              ( EVERY day . . .                      )
              (                  R. L. Nuckolls III  )
              ----------------------------------------
      
      
Message 44
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  | 
      
      
      
      
      At 04:53 PM 1/31/2007 -0600, you wrote:
      
      ><sales@6440autoparts.com>
      >
      >     That's good to know. I have plenty of used ones around here but I 
      > think I would opt for new ones (dang I hate it when my motto is "why buy 
      > new when used will do") It may still be a good idea for all that use 
      > relays to pick out a common type that is plentiful, may be good in a pinch.
      >
      >Randy
      
          Don't get wrapped around the "reliability" axle for ANY
          part selection. See chapter 17 for an expansion on the following
          idea:
      
          ANY PART can fail at any time irrespective of how many specs
          define it or Q.A. processes have tested it. EVERY PART has
          a service life . . . nothing runs forever.
      
          Therefore, whether you pick a relay out of your junque box
          in the shop or order it from Smiley Jack's High Dollar Parts
          Emporium, do not depend on that part to never fail.
      
          You do this by designing, maintaining and operating with
          a goal of achieving failure tolerance. Failure tolerance
          falls into two categories:
      
          (1) getting on the ground without it is problematic and
          could raise my blood pressure.
      
          (2) getting on the ground without it is no big deal and
          comfortable arrival at airport of intended destination is
          a breeze.
      
          If condition 1 applies, have a backup for it. Likelihood
          of two category 1 failures on any single tank of gas is
          pretty low . . . no matter how sleazy your parts supplier
          is. So, pick any part to use anywhere but with a plan-B
          designed into your system and operating procedures to cover
          a category 1 failure.
      
          A very reliable SYSTEM may be fabricated from rather
          mediocre parts.
      
          Bob . . .
      
      
Message 45
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      
      John and Kim Lumkes wrote:
      > The recent little snippet about how to switch the COM antenna to a 
      > handheld made me think of a scenario I am considering for my panel: What 
      > opinions does this group have about using a handheld for the primary and 
      > only radio. My flying would almost all be local with some cross country 
      > (Zenith601). I am leaning towards the ICOM-A24 or Sporty's SP-200, both 
      > with NAV/COM. The radio would be "hard-wired" to the plane in terms of 
      > external antenna, headset adapter, and external power planned ahead for 
      > a desired mounting location. Since I plan on having a moving map and GPS 
      > (probably PocketFMS on a mini-ITX or similar) the NAV portion of the 
      > radios would only be backup, and from what I have read, that already 
      > might be asking a lot of these features as installed in a handheld. 
      > Besides the NAV feature, buying one of the handhelds for my primary COM 
      > is cheaper, newer electronics technology, lower in weight, and flexible 
      > in terms of future options or upgrades.
      >  
      > Thanks,
      > John
      > Zenith601HD/R912--70% complete
      
      With the icom, be absolutely sure it will work on external power (read 
      the actual manual) before purchase.
      
      I bought an A-4 on the assurance from the factory rep that it would 
      work, only to find after I got it home that it will only charge the 
      rechargable battery when power is supplied to the ext. jack(radio 
      operation is disabled). Says so right in the manual, which I didn't read 
      before purchase.
      
      Charlie
      Not a big fan of companies who make bad design decisions, then lie about 
      them.
      
      
Message 46
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  | 
      
      
| Subject:  | Re: intercom & headset kits | 
      
      
      paul wilson wrote:
      > 
      > I am interested in any evaluation of the Jim Wier kits. www.rst-engr.com. Has anybody used them? 
      > 
      It's been a while, but I built a couple of headsets back when it made 
      economic sense, and a portable intercom. They were well designed & easy 
      for me to construct (I do have a bit of a history with a soldering 
      iron). I enjoy electronic kits; you might not. I've still got a set of 
      the headphones. When I got married, my wife commandeered the RST's over 
      the choice of much more expensive ones & used them until we upgraded to 
      active noise canceling ones.
      
      He was supposed to release a new design for an audio panel/intercom but 
      I don't know if it's available yet. The old one (meaning 15 years ago) 
      was a bit primitive in dealing with comm operation vs. intercom operation.
      
      These days, some stuff you just can't kit for less than it costs for a 
      complete manufactured unit. Do your homework.
      
      Charlie
      
      
Message 47
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  | 
      
      
| Subject:  | Connecting hand-held to ships antenna | 
      
      Bob,
      
      I checked back in the articles archive and found one that described a small
      box fabricated from sheet brass for connecting a handheld to the com
      antenna.  I liked this approach because if you keep the short length of coax
      attached to your handheld, all you have to do is pull it out and plug the
      connector into the dash mounted jack.  To me this is easier than
      disconnecting and reconnecting a coax line.  Does this jack disconnect the
      panel mounted comm from the antenna line when the plug from the handheld is
      inserted? Is this still an acceptable alternative, or is there a reason that
      you did not mention it?
      
      Thanks to all on your thoughts about great teachers we have been privileged
      to learn from.  I have a few I need to find...
      
      Tom Barter
      Kesley, IA
      Avid Magnum  (a work in progress)
      
Message 48
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      
      Not familiar with the A24 but the previous model, the A22 will power 
      externally quite happily and here Downunder, is commonly used as the main 
      radio in our ultralight category ( similar to the advanced ultralight in 
      Canada) without the battery attached.
      
      Bill
      ----- Original Message ----- 
      From: "Charlie England" <ceengland@bellsouth.net>
      Sent: Thursday, February 01, 2007 11:35 AM
      Subject: Re: AeroElectric-List: Handheld Radios
      
      
      > <ceengland@bellsouth.net>
      >
      > John and Kim Lumkes wrote:
      >> The recent little snippet about how to switch the COM antenna to a 
      >> handheld made me think of a scenario I am considering for my panel: What 
      >> opinions does this group have about using a handheld for the primary and 
      >> only radio. My flying would almost all be local with some cross country 
      >> (Zenith601). I am leaning towards the ICOM-A24 or Sporty's SP-200, both 
      >> with NAV/COM. The radio would be "hard-wired" to the plane in terms of 
      >> external antenna, headset adapter, and external power planned ahead for a 
      >> desired mounting location. Since I plan on having a moving map and GPS 
      >> (probably PocketFMS on a mini-ITX or similar) the NAV portion of the 
      >> radios would only be backup, and from what I have read, that already 
      >> might be asking a lot of these features as installed in a handheld. 
      >> Besides the NAV feature, buying one of the handhelds for my primary COM 
      >> is cheaper, newer electronics technology, lower in weight, and flexible 
      >> in terms of future options or upgrades.
      >>  Thanks,
      >> John
      >> Zenith601HD/R912--70% complete
      >
      > With the icom, be absolutely sure it will work on external power (read the 
      > actual manual) before purchase.
      >
      > I bought an A-4 on the assurance from the factory rep that it would work, 
      > only to find after I got it home that it will only charge the rechargable 
      > battery when power is supplied to the ext. jack(radio operation is 
      > disabled). Says so right in the manual, which I didn't read before 
      > purchase.
      >
      > Charlie
      > Not a big fan of companies who make bad design decisions, then lie about 
      > them.
      >
      >
      > 
      
      
Message 49
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  | 
      
      
| Subject:  | Re: Handheld Radios | 
      
      
      John,
      
      I used to have a Luscombe 8E.  I used a Garmin GPS/Com 190 Handheld as my only
      radio.  It did not do that well until I connected it to the external antenna and
      onboard power.  After that, it worked great.  Never had a problem communicating
      with anyone.  I could receive up to a couple of hundred miles and transmit
      up to about 60 miles if I was up around 8-10k.  
      
      Bill Settle
      Winston-Salem, NC
      RV-8 Wings
      
      
      > 
      > From: "John and Kim Lumkes" <lumkes@msoe.edu>
      > Date: 2007/01/31 Wed AM 09:14:42 EST
      > To: <aeroelectric-list@matronics.com>
      > Subject: AeroElectric-List: Handheld Radios
      > 
      > The recent little snippet about how to switch the COM antenna to a handheld
      > made me think of a scenario I am considering for my panel: What opinions
      > does this group have about using a handheld for the primary and only radio.
      > My flying would almost all be local with some cross country (Zenith601). I
      > am leaning towards the ICOM-A24 or Sporty's SP-200, both with NAV/COM. The
      > radio would be "hard-wired" to the plane in terms of external antenna,
      > headset adapter, and external power planned ahead for a desired mounting
      > location. Since I plan on having a moving map and GPS (probably PocketFMS on
      > a mini-ITX or similar) the NAV portion of the radios would only be backup,
      > and from what I have read, that already might be asking a lot of these
      > features as installed in a handheld. Besides the NAV feature, buying one of
      > the handhelds for my primary COM is cheaper, newer electronics technology,
      > lower in weight, and flexible in terms of future options or upgrades.
      >  
      > Thanks,
      > John
      > Zenith601HD/R912--70% complete
      > 
      > 
      > 
      
      
Message 50
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  | 
      
      
| Subject:  | Re: Connecting hand-held to ships antenna | 
      
      
      At 06:38 PM 1/31/2007 -0600, you wrote:
      
      Bob,
      
      I checked back in the articles archive and found one that
      described a small box fabricated from sheet brass for connecting
      a handheld to the com antenna.  I liked this approach because
      if you keep the short length of coax attached to your handheld,
      all you have to do is pull it out and plug the connector into
      the dash mounted jack.  To me this is easier than disconnecting
      and reconnecting a coax line.  Does this jack disconnect the
      panel mounted comm from the antenna line when the plug from the
      handheld is inserted? Is this still an acceptable alternative,
      or is there a reason that you did not mention it?
      
           Yeah  . . . in fact, I thought I'd pulled that article.
           Thanks for reminding me about it. I do want to take it
           down.
      
           THE problem is the kind of jack needed to achieve the
           automatic switching of antenna from panel mounted radio
           to the hand held as the hand-held's cable is plugged in.
           This is called a "closed circuit" jack and is the same
           style of connector that disconnects the speaker from a
           small radio when you plug in headphones.
      
           The potential for problems arises because signals for
           the panel mounted radio are carried across low pressure
           contacts that are not especially designed for longevity
           in the cockpit environment. Probability that the pilot
           will NEED to use the hand-held is probably lower than
           probability that corrosion in the closed circuit jack
           will make the panel mounted radio un-reliable or noisy.
           It's a case of not being able to make sure that the
           cure is not more lethal than the disease!
      
           Not everyone is REALLY good at building these jacks,
           especially the miniature ones. Breaking into the coax
           by opening BNC connectors is many times more robust
           than those little jacks. Had some fun putting that
           article together but in retrospect, it wasn't all that
           good an idea.
      
           The REALLY cool solution is a solid state relay (PIN
           diodes) but these take power to make them work . . . and
           the whole idea behind an antenna jack for hand helds
           is to service the hand-held radio even if power in the
           airplane is down completely.
      
           The other alternative is an antenna relay that is
           held energized by ship's power to keep the panel mounted
           radio serviced . . . and defaults to the hand-held's
           antenna jack when switched off or ship's power is down.
      
           In retrospect, since we are all (repeat after me) building
           failure tolerant electrical systems, perhaps the PIN diode
           switch is the best way to do the transfer.  I'll think about
           it some more. In the mean time, breaking into the coax is
           really easy, cheap and super-robust.
      
      
      Thanks to all on your thoughts about great teachers we have been privileged
      to learn from.  I have a few I need to find...
      
           Good luck! I hope you find them.
      
           Bob . . .
      
      
Message 51
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  | 
      
      
| Subject:  | Re: intercom & headset kits | 
      
      
      I am building the RST Engineering audio panel/intercom now. The kit is
      well organized and perhaps more important, the documentation is super.
      
      Ron
      
      
      paul wilson wrote:
      > 
      > I am interested in any evaluation of the Jim Wier kits. www.rst-engr.com. Has anybody used them? 
      
      
Message 52
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| Subject:  | Sharing ship's COMM antenna with the hand-held | 
      
      
      1/31/2007
      
      It will cost more and you won't have as much "roll your own satisfaction", 
      but the IC-ANT-SB from ICOM is another way to skin this cat. See this web 
      page.
      
      http://www.edmo.com/index.php?module=products&func=display&prod_id=19280&cat_id
      
      This has been mentioned previously on the list. Check with a local avionics 
      shop to purchase or GOOGLE IC-ANT-SB for a catalog seller.
      
      OC -- The best investment we will ever make is in gathering knowledge.
      
      Time: 07:17:51 AM PST US
      From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
      Subject: AeroElectric-List: Sharing ship's COMM antenna with the hand-held
      
      >I want to split the signal from my COMM antenna so I can plug
      >in a handheld when necessary.  Can you tell me what type of
      >splitter I need, and possibly where to find one?  BandC doesn't
      >seem to carry them.
      
      
        The least expensive and most reliable means by which you
        can share the airplane's external antenna with a hand
        held is to route the COMM antenna cable through the
        cockpit such that a pair of connectors . . .
      
      http://www.aeroelectric.com/Pictures/Connectors/crimpcf.jpg
      http://www.aeroelectric.com/Pictures/Connectors/s605cm.jpg
      
        come together within easy reach of the pilot. Coil up
        some excess length on the ANTENNA SIDE pigtail and make sure
        this piece of coax has the cable male connector on it.
      
        If the panel mounted radio becomes unavailable to you,
        open this joint and bring the antenna pigtail up to the hand
        held. You'll also find it useful to use TWO right angle
        adapters . . .
      
      http://tinyurl.com/2u3qzy
      
        . . . on the end of this pigtail.
      
        The coax can now pass up the back side of your hand
        held and make a 180-degree u-turn to mate with the radio's
        BNC connector at the top.
      
              Bob . . . 
      
      
Message 53
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| Subject:  | Re: intercom & headset kits | 
      
      
      I built one of his combined intercom/marker/audio panel kits about 23 
      years ago. It worked fine for the 15 years I owned the plane I installed 
      it in. Probably needed the gain on the marker turned down a bit, other 
      wise it performed 100% as advertised.
      >
      >>
      >> I am interested in any evaluation of the Jim Wier kits. 
      >> www.rst-engr.com. Has anybody used them?
      
      
Message 54
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| Subject:  | Re: intercom & headset kits | 
      
      
      Do you know if his audio panel and the remote marker beacon receiver 
      can be used in a certified aircraft?  I assumed since he built his 
      first one for his Cessna 170 that it was OK to have a non-TSO'ed 
      audio panel, but I've been wondering because he doesn't mention 
      anything either way on the web site.
      
      Dave Morris
      
      At 08:39 PM 1/31/2007, you wrote:
      >
      >I am building the RST Engineering audio panel/intercom now. The kit is
      >well organized and perhaps more important, the documentation is super.
      >
      >Ron
      >
      >
      >paul wilson wrote:
      > >
      > > I am interested in any evaluation of the Jim Wier kits. 
      > www.rst-engr.com. Has anybody used them?
      >
      
      
Message 55
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  | 
      
      
| Subject:  | Re: intercom & headset kits | 
      
      
      TSO is not required for Part 91 avionics, other than transponder and ELT.
      The kit was returned complete to RST for alignment and FCC 
      certification, then returned to me. I had avionics shop install it in my 
      C170B. No problem.
      Depending on FSDO, IA and whether they go along with Jim Weir's 
      pronouncement that the audio panel is a minor modification.
      Dave N6030X wrote:
      > <N6030X@DaveMorris.com>
      >
      > Do you know if his audio panel and the remote marker beacon receiver 
      > can be used in a certified aircraft?  I assumed since he built his 
      > first one for his Cessna 170 that it was OK to have a non-TSO'ed audio 
      > panel, but I've been wondering because he doesn't mention anything 
      > either way on the web site.
      >
      > Dave Morris
      >
      > At 08:39 PM 1/31/2007, you wrote:
      >> <rshannon@cruzcom.com>
      >>
      >> I am building the RST Engineering audio panel/intercom now. The kit is
      >> well organized and perhaps more important, the documentation is super.
      >>
      >> Ron
      >>
      >>
      >> paul wilson wrote:
      >> <pwmac@sisna.com>
      >> >
      >> > I am interested in any evaluation of the Jim Wier kits. 
      >> www.rst-engr.com. Has anybody used them?
      >>
      >
      >
      
      
 
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