AeroElectric-List Digest Archive

Sat 05/19/07


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 06:53 AM - Re: 5 Volt Dimmer (Robert L. Nuckolls, III)
     2. 08:08 AM - Re: 5 Volt Dimmer (John Coloccia)
     3. 09:01 AM - Re: 5 Volt Dimmer (Robert L. Nuckolls, III)
     4. 04:38 PM - Re: 5 Volt Dimmer (Don Vs)
     5. 05:48 PM - transponder antenna ground plane (Douglas Holub)
 
 
 


Message 1


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    Time: 06:53:24 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: 5 Volt Dimmer
    At 06:03 AM 5/18/2007 -0800, you wrote: > >Don, > >Check out the LC-40 panel dimmer from Van's. Some thoughts on the task of crafting a dimmer suited for 5v lighting circuits: First, the device cited above appears to be a variable duty cycle control device that delivers full bus voltage pulses of energy to the lamps but controls the average current in the lamps by setting the ON/OFF ratio. For example, if you switch a 14 volt supply on for 10 milliseconds and then off for 90 milliseconds, a device connected downstream of that switch will experience and average of Oout = Ein (Ton/Toff+Ton) = 14.0 * (10/90+10) = 1.4 Volts. This product appears to offer a full range of control for the purpose of controlling 14 volt lamps. When installing this style of controller for a 5v lighting system, the controlling potentiometer and associated resistors would want to be tailored such that max clockwise for the potentiometer produces a maximum duty cycle of 5/14 or 36%. The product cited appears to use strip-m-and- mash-em screw terminals once used by Vision Microsystems, recently recommended by BMA (See page 41 of http://www.aeroelectric.com/articles/richter/response_1.pdf ) These are not the best we know how to do (BWKHTD) for bringing wires off an assembly and into an aircraft wire bundle. I understand Vision Microsystems went to D-sub connectors for their products. I use D-sub connectors for ALL of my products where ever their capabilities are commensurate with the task. One might also consider pure linear dimmer controls like those once sold from my website but now offered from B&C's site at: http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?10X358218#dim30-14 These too are 4 to 12 volt controllers and would require modification of their control circuitry to provide the more useful 1.5 to 5 volt output range. Further, a pure linear controller has to toss off about 65 percent of total energy fed to the dimmer when the lamps are on full bright. Hence the need for heatsinks. However, these are dimming REGULATORS. Unlike most variable duty cycle controllers, these devices will maintain a constant output voltage irrespective of perturbations of the bus voltage that might cause visible fluctuations in the light produced by lamps downstream. A regulating dimmer isolates the lighting system from such perturbations. The BWNHTD mirrors methodologies but not the technology in years past to provide an efficient step down of bus voltage to the desired 1.5 - 5 volt output range by use of inductors, capacitors and smart transistors. These are a members of a large family of switchmode power supplies. The device I was considering was a commercial off the shelf product that didn't match it's marketing hype. One can consider a scratch built approach that is typified by this part. http://www.linear.com/pc/productDetail.jsp?navId=H0,C1,C1003,C1042,P1915 One takes a 1.8v fixed output version of this part and adds the potentiometer to the feedback circuit to achieve a 1.8 to 5.0 volt output. Or perhaps a fully adjustable version will be necessary to get a lower min output of say 1.0 to 5 volts. This approach would be VERY efficient. The lost energy is so low that the package could be quite small and heat losses easily managed. I thought I had a quick-turn solution to offer but it didn't work out. So I've had to back-burner the project. Food for thought. Bob . . .


    Message 2


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    Time: 08:08:35 AM PST US
    From: John Coloccia <john@ballofshame.com>
    Subject: Re: 5 Volt Dimmer
    Or you can use a PIC to drive a MOSFET and make a dirt cheap, simple and effecient switching regulator. I've been using this approach to dim a bank of LEDs. -John > >


    Message 3


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    Time: 09:01:09 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: 5 Volt Dimmer
    At 08:07 AM 5/19/2007 -0700, you wrote: > >Or you can use a PIC to drive a MOSFET and make a dirt cheap, simple and >effecient switching regulator. I've been using this approach to dim a >bank of LEDs. Yes, but do you close the loop to make it regulate? I've used PICs for some exceedingly simplistic tasks like generate a square wave with off-delays between half cycles to prevent shoot-through on totem-pole output transistors. A 555 with 2 capacitors, a diode two resistors and a pot can be arranged to provide an open loop, adjustable duty cycle square wave . . . but the best we know how to do suggests we close the loop to prevent bus perturbations from making it through the dimmer circuit and causing the lights to visibly vary. If you want to write the code for a 12F683 chip that provides a closed loop, variable duty cycle controller, we could market programmed chips . . . or I'd market a dimmer and pay a royalty. I have several products in the works now being developed by others who will get a slice of the pie for the market life of that product. You could use one pin as an input to strap the functionality for both 12v and 5v dimmers. I think the 683 has enough snort to do a dual dimmer with a lookup table that would cause filament lamps and LEDs to track each other for apparent intensity. Pretty cool product . . . but close the loop so that the output is regulated. If interested, let's develop a Product Function Specification and see what we can cook up. Bob . . . ---------------------------------------- ( "Physics is like sex: sure, it may ) ( give some practical results, but ) ( that's not why we do it." ) ( ) ( Richard P. Feynman ) ----------------------------------------


    Message 4


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    Time: 04:38:53 PM PST US
    From: "Don Vs" <dsvs@ca.rr.com>
    Subject: 5 Volt Dimmer
    Bob, I could put up with the strip and mash connectors as I use ferrules that give insulation support for this type of connector and, not the nest, but adequate electrical connection. Can you provide a wire diagram for the needed support parts if I use one Pot ? Thanks in advance. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of Robert L. Nuckolls, III Sent: Saturday, May 19, 2007 7:53 AM Subject: Re: AeroElectric-List: 5 Volt Dimmer <nuckollsr@cox.net> At 06:03 AM 5/18/2007 -0800, you wrote: > >Don, > >Check out the LC-40 panel dimmer from Van's. Some thoughts on the task of crafting a dimmer suited for 5v lighting circuits: First, the device cited above appears to be a variable duty cycle control device that delivers full bus voltage pulses of energy to the lamps but controls the average current in the lamps by setting the ON/OFF ratio. For example, if you switch a 14 volt supply on for 10 milliseconds and then off for 90 milliseconds, a device connected downstream of that switch will experience and average of Oout = Ein (Ton/Toff+Ton) = 14.0 * (10/90+10) = 1.4 Volts. This product appears to offer a full range of control for the purpose of controlling 14 volt lamps. When installing this style of controller for a 5v lighting system, the controlling potentiometer and associated resistors would want to be tailored such that max clockwise for the potentiometer produces a maximum duty cycle of 5/14 or 36%. The product cited appears to use strip-m-and- mash-em screw terminals once used by Vision Microsystems, recently recommended by BMA (See page 41 of http://www.aeroelectric.com/articles/richter/response_1.pdf ) These are not the best we know how to do (BWKHTD) for bringing wires off an assembly and into an aircraft wire bundle. I understand Vision Microsystems went to D-sub connectors for their products. I use D-sub connectors for ALL of my products where ever their capabilities are commensurate with the task. One might also consider pure linear dimmer controls like those once sold from my website but now offered from B&C's site at: http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?10X358218#dim30-14 These too are 4 to 12 volt controllers and would require modification of their control circuitry to provide the more useful 1.5 to 5 volt output range. Further, a pure linear controller has to toss off about 65 percent of total energy fed to the dimmer when the lamps are on full bright. Hence the need for heatsinks. However, these are dimming REGULATORS. Unlike most variable duty cycle controllers, these devices will maintain a constant output voltage irrespective of perturbations of the bus voltage that might cause visible fluctuations in the light produced by lamps downstream. A regulating dimmer isolates the lighting system from such perturbations. The BWNHTD mirrors methodologies but not the technology in years past to provide an efficient step down of bus voltage to the desired 1.5 - 5 volt output range by use of inductors, capacitors and smart transistors. These are a members of a large family of switchmode power supplies. The device I was considering was a commercial off the shelf product that didn't match it's marketing hype. One can consider a scratch built approach that is typified by this part. http://www.linear.com/pc/productDetail.jsp?navId=H0,C1,C1003,C1042,P1915 One takes a 1.8v fixed output version of this part and adds the potentiometer to the feedback circuit to achieve a 1.8 to 5.0 volt output. Or perhaps a fully adjustable version will be necessary to get a lower min output of say 1.0 to 5 volts. This approach would be VERY efficient. The lost energy is so low that the package could be quite small and heat losses easily managed. I thought I had a quick-turn solution to offer but it didn't work out. So I've had to back-burner the project. Food for thought. Bob . . .


    Message 5


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    Time: 05:48:33 PM PST US
    From: "Douglas Holub" <doug.holub@tx.rr.com>
    Subject: transponder antenna ground plane
    Regarding the size of the ground plane for a transponder antenna, Nuckolls says in his book, "5 1/2" in diameter is sufficient." I thought that's what I did, but after I installed it I found that mine was only 5.22" in diameter. I understand that the length of the radius is important for resonance at the transponder frequency. Can someone tell me how much antenna degradation I can expect by being off by .18"? If it's 10%, I'll reinstall the ground plane. If it's only 2 or 3 percent, I'll probably just leave it the way it is. Doug Holub building a Velocity Irving, Texas




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