AeroElectric-List Digest Archive

Tue 06/12/07


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 04:08 AM - Re: Re: How hard is it to wire a panel (Bill Settle)
     2. 05:30 AM - Re: How hard is it to wire a panel (Harley)
     3. 06:49 AM - starter/battery contactor wiring and choices (Robert L. Nuckolls, III)
     4. 06:49 AM - Re: Re: How hard is it to wire a panel (Robert L. Nuckolls, III)
     5. 07:48 AM - Re: Runaway trim (Doug Windhorn)
     6. 08:04 AM - Re: Some AeroElectric Connection Questions (Dan Reeves)
     7. 08:55 AM - How to keep electric trim live ()
     8. 09:20 AM - Re: Some AeroElectric Connection Questions (Robert L. Nuckolls, III)
     9. 09:38 AM - Re: How to keep electric trim live (Robert L. Nuckolls, III)
    10. 11:16 AM - Re: AeroElectric-List Digest: 22 Msgs - 06/11/07 (Michael Pereira)
    11. 12:37 PM - Re: SL-30 discontinued.....NOT (Mike)
    12. 12:37 PM - Re: Rear-Battery version of Z-19 (n707sm)
    13. 03:01 PM - Re: Re: Rear-Battery version of Z-19 (Robert L. Nuckolls, III)
    14. 05:57 PM - Ammeter Shunt ()
    15. 05:59 PM - Re: REFLECTOR: Ignition Noise (Ron Brown)
    16. 07:36 PM - Re: Ammeter Shunt (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 04:08:54 AM PST US
    From: Bill Settle <billsettle@bellsouth.net>
    Subject: Re: How hard is it to wire a panel
    Oh Great..! I just downloaded it. Bill Settle > > From: "Doug Baleshta" <DBaleshta@tru.ca> > Date: 2007/06/11 Mon PM 12:43:22 EST > To: <aeroelectric-list@matronics.com> > Subject: Re: AeroElectric-List: How hard is it to wire a panel > > Hi, one of my anti-virus programs is showing this program infected with > Malware - Adware.Win32.DM.I Does anyone one else have experience with > this? (It was downloaded from the West Coast Server). > > Doug > > >>> Jerry2DT@aol.com 11/06/2007 9:56 am >>> > > Let me jump in here with a huge "DITTO"... When I started wiring, GRT, > TruTrak, 2x ICOM's, Dynon, XPDR, I knew nothing about it except how to > change a wall outlet. Good friend Bob Haan suggested Bob's book and I > never looked back. Using Z-11 as a basis and excellent/free schematic > software from > http://www.expresspcb.com/ExpressPCBHtm/Download.htm I wired my > now-flying RV-6a. I've had a couple glitches and the schematics prove > invaluable. No guessing which wire does what as they are all marked on > the schematic as well as the wire itself. > > HTH, > Jerry Cochran > From: David Abrahamson <dave@abrahamson.net> > Subject: Re: AeroElectric-List: How hard is it to wire a panel? > > > oh and... without Bob's book, I would have had no choice but to > throw myself on the mercy of a panel builder -- and would have had an > infinitely harder time setting up a working electrical system. I > used Z12 and have been very happy with it. > D > > > > > > See what's free at AOL.com. > >


    Message 2


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    Time: 05:30:36 AM PST US
    From: Harley <harley@AgelessWings.com>
    Subject: Re: How hard is it to wire a panel
    Bill, Doug, et al.... No problem...I just downloaded it as well, and after seeing your posts, I checked it...and nothing was found. We've run into other false positives either here or on the Cadd forum I'm also a member of ...it can happen quite regularly with some detection programs. Returning false positives is fairly common with many virus/adware/spy detection programs. Which is why I use AVG (and Ad-aware and Spybot). AVG (unlike McAffee , AOL, Norton and Symantec) has a history of being able to accurately distinguish false readings from real ones, not to mention it's continuous 100% detection record of the nasties! The link apparently had nothing in it or attached to it. Harley Dixon ------------------------------------------------------------------------ Bill Settle wrote: > > Oh Great..! I just downloaded it. > > Bill Settle > > >> From: "Doug Baleshta" <DBaleshta@tru.ca> >> Date: 2007/06/11 Mon PM 12:43:22 EST >> To: <aeroelectric-list@matronics.com> >> Subject: Re: AeroElectric-List: How hard is it to wire a panel >> >> Hi, one of my anti-virus programs is showing this program infected with >> Malware - Adware.Win32.DM.I Does anyone one else have experience with >> this? (It was downloaded from the West Coast Server). >> >> Doug >> >


    Message 3


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    Time: 06:49:38 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: starter/battery contactor wiring and choices
    >Comments/Questions: Bob, >I would appreciate your making a statement summarizing the reasons for >running starter current through a "Battery Contactor". I have tried to >glean an answer to this question from your posts on this subject, but it >seems to be related to other considerations that I found confusing. >I am planning to run starter current from battery through a Tyco LEV200 >contactor that has a 500A continuous rating and a peak rating of 2500A. >The starter is a Jabiru 1500W motor. Jabiru has very little information on >its characteristics, so I am not ready to accept their statement that they >manufacture it. The battery is an Odyssey PC680. If you believe that you NEED that battery contactor based on an assessment of its stellar RATINGS, know that the battery contactor of choice in light aircraft for nearly 70 years has been a $20 device with a 70A rating. Contactors and switches are rated for their ability to make and break certain kinds of loads at various voltages. A battery contactor seldom needs to make and break a significant load and then only once per flight cycle. Hence, what appears to be an "under-rated", el-cheeso contactor is a choice that scores well on the cost-of-ownership study. Now, if your focus is on running current, the Tyco product has some appeal for its built in electronics designed to reduce holding current to a fraction of that needed to pull the contactor in. This too may be a driving consideration in you selection of parts but know that builders have reported that various systems on their airplanes have be influenced by the noise generated by the pull-in/hold controller. This part has not been looked at in the lab to evaluate suitability for use aboard aircraft. The real ratings for Jabiru's starter are relatively immaterial. Like all small starter motors, they'll generate inrush currents that will scare your socks off and draw running currents that are pretty spectacular when compared with the demands of other accessories aboard the airplane. These numbers can be largely ignored when you understand that ALL starters do this, all batteries have to DELIVER to this demand, battery contactors have to CARRY the loads, and starter contactors have to SWITCH the loads. This is discussed in the chapters of AeroElectric Connection on Batteries and Contactors. The reason for putting the battery contactor in series with the cranking circuit is simple. The battery contactor (or battery switch) has a first duty of being able to make 99.7% of the ship's wiring go 'cold' when the master is off. This is why the battery contactor is mounted right at the battery. The second task is to back up the starter contactor should the starter contactor "stick". The battery contactor allows you to bring order to a starter run-on situation that is pretty exciting to control by any other means. Unless you're really hard over on the current draw thing, it's my best recommendation that you not depart from those products suggested in the Z-figures and other writings on aeroelectric.com website. It's been my observation that reasons given by most builders for breaking new ground are not well researched or confirmed by repeatable experiment. If it's your goal to become a good researcher, then by all means, try anything you like. However, if it's your goal to achieve first daylight under the wheels with a minimum of time and risk to future cost of ownership, then you're on solid ground by sticking with parts and architectures proven in the field on thousands of aircraft. I'll recommend you join us on the AeroElectric-List for still more comprehensive support of your questions. Best yet, the answers can be shared with hundreds of other builders. Bob . . .


    Message 4


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    Time: 06:49:38 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: How hard is it to wire a panel
    At 06:07 AM 6/12/2007 -0500, you wrote: ><billsettle@bellsouth.net> > >Oh Great..! I just downloaded it. This software is from a very reputable source. I've been using the current version and its ancestors for about 7 years. I'm exceedingly skeptical that the virus 'hit' is a valid positive discovery. Bob . . . >Bill Settle > > > > > From: "Doug Baleshta" <DBaleshta@tru.ca> > > Date: 2007/06/11 Mon PM 12:43:22 EST > > To: <aeroelectric-list@matronics.com> > > Subject: Re: AeroElectric-List: How hard is it to wire a panel > > > > Hi, one of my anti-virus programs is showing this program infected with > > Malware - Adware.Win32.DM.I Does anyone one else have experience with > > this? (It was downloaded from the West Coast Server).


    Message 5


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    Time: 07:48:37 AM PST US
    From: "Doug Windhorn" <N1DeltaWhiskey@comcast.net>
    Subject: Re: Runaway trim
    Kevin, I think you understand the design arrangement just fine. I understood your concern to be if the power switch failed to make contact, not get stuck in contact as you describe below. I would agree that a simple test of the trim switch alone should result in no action and could easily be accomplished by quickly testing each switch individually - both should result in no trim response. Doug ----- Original Message ----- From: "Kevin Horton" <khorton01@rogers.com> Sent: Sunday, 10 June, 2007 9:03 Subject: Re: AeroElectric-List: Runaway trim > <khorton01@rogers.com> > > I'm not sure if I've misunderstood your intended design, or if you have > misunderstood my point. > > I understood the intended design to require two switches to be activated > to make the trim move. One switch controls power to the whole system, > and the other controls the signal to the servo. The idea is that both > switches need to fail to trigger a runaway trim (and, a wiring fault > can't trigger a runaway trim, as there is no power in the wires unless > switch #1 is selected). > > My concern is that if you just use the system normally, you can't detect > the failure case where switch #1 has failed in the hot position. In this > failure case, the trim will still work normally - it will move in the > selected direction, and it will only move when switch #2 is selected. > But, this failure has negated the protections provided by this design. > If you are concerned enough about runaway trim to install this design > architecture, then you should devise some sort of periodic test to > confirm that switch #1 has not failed in the hot position. E.g., leave > switch #1 in the neutral position, and push switch #2 - the trim should > not move. If the trim moves, this tells you that switch #1 has failed in > the hot position. > > Kevin > > On 10 Jun 2007, at 09:55, Doug Windhorn wrote: > >> <N1DeltaWhiskey@comcast.net> >> >> Kevin, >> >> Good point. Normally, I would tweak the trim into takeoff position >> which would verify proper operation. I have a checklist item for that >> purpose, but it is easy to see how actual operation of the trim setting >> could be overlooked (e.g., already set at takeoff trim position).. >> >> However, even overlooking this step would not be the equivalent of the >> trim going to extreme and should be totally controllable for slow a >> go-around and landing to address the problem. >> >> Regards, Doug >> >> ----- Original Message ----- From: "Kevin Horton" <khorton01@rogers.com> >> To: <aeroelectric-list@matronics.com> >> Sent: Thursday, 07 June, 2007 14:34 >> Subject: Re: AeroElectric-List: Runaway trim >> >> >>> <khorton01@rogers.com> >>> >>> On 7 Jun 2007, at 15:47, Doug Windhorn wrote: >>> >>>> Use two (on)-off-(on) rocker switches, installed side by side. The >>>> 1st switch is the power control switch. The 2nd switch is the servo >>>> control switch. Both must be activated simultaneously to move the >>>> servo. Wire the outputs [(on)] of the first switch to together and >>>> input to the 2nd switch [off] and any relays or other components in >>>> the trim system needing power. Unless the power switch is moved to >>>> either (on) position, there is no power to the trim system and it >>>> should not go anywhere; no need to get into a reactive situation, or >>>> have a pullable breaker. >>>> >>> >>> If you go down this road, you should add a first flight of the day >>> ground test to confirm that the power switch has not failed in the hot >>> position. This would be a dormant failure, which would defeat the >>> protection provided by this design, and would only be detected by a >>> specific test. >>> >>> Kevin Horton >>> RV-8 (Finishing Kit) >>> Ottawa, Canada >>> http://www.kilohotel.com/rv8 >>> >>> >>> >>> >>> > > >


    Message 6


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    Time: 08:04:12 AM PST US
    From: Dan Reeves <n516dr@yahoo.com>
    Subject: Re: Some AeroElectric Connection Questions
    Thanks Bob! I gotcha now,,,,I understand the need for the fusible link to protect the wire that in essence extends the buss (fuse block) to the breaker...versus the other setup where the breaker is right on the buss itself,,,I love it when the light bulb in my head finally goes on. Thanks for throwing the switch so to speak. But,,,that just leads to another question,,,how are the wires from the battery to the battery buss to the diode to the E-buss protected? Seems like a good place for a fusible link as well. I'm sticking to the drawings but would like to understand how or if these wires get protected. Thanks! Dan "Robert L. Nuckolls, III" <nuckollsr@cox.net> wrote: At 10:53 AM 5/30/2007 -0700, you wrote: >Bob, > >Thanks for all of the great training you provide both on the list and in >your AeroElectric Connection! > >I am planning on using Z-11 to wire my RV-7A but using B&C's LR3C >regulator in place of the Ford regulator, the AEC9005-101 low voltage >monitor module, and the crowbar o.v. protection module since all 3 >functions are built into the LR3C. > >I'm using Z-12 as a reference for the LR3C portion of the wiring and my >question is why does the LR3C just require a 5A breaker between the bus >and the master switch, whereas in the Z-11 setup a fusible link is >required between the bus and the master switch and the breaker is then >shown between the switch and regulator? Breakers and fuses protect wires. When you're wired with breakers at the bus bars, then EVERY WIRE extending from the bus bar is protected by the breaker. When you use fuse blocks and then EXTEND the bus by means of a wire from the fuse block to a breaker, then that piece of wire needs protection . . . i.e. fusible link. The fusible link is weak enough to protect the wire but robust enough to open the breaker before befor the link opens. > >Also, on Z-11, the picture that shows the terminal locations for the >S700-2-XX series of switches is numbered opposite to what is shown on page >11-16 of the AeroElectric Connection and both mention keyway up. Which is >correct? See note 15 in Appendix Z and http://aeroelectric.com/articles/Carling_Micro/Carling_Micro.pdf > >Thanks again for all of your help! You're welcome sir! Bob . . . --------------------------------- Need a vacation? Get great deals to amazing places on Yahoo! Travel.


    Message 7


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    Time: 08:55:54 AM PST US
    Subject: How to keep electric trim live
    From: <rparigor@SUFFOLK.LIB.NY.US>
    I was reading that it is a desirable feature to have electric trim on a Europa in event of an emergency you turn things off. What would be a good way to acomplish this, and somehow reduce risk of killing battery if it was left connected. Thx. Ron Parigoris


    Message 8


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    Time: 09:20:20 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Some AeroElectric Connection Questions
    At 08:02 AM 6/12/2007 -0700, you wrote: >Thanks Bob! > >I gotcha now,,,,I understand the need for the fusible link to protect the >wire that in essence extends the buss (fuse block) to the breaker...versus >the other setup where the breaker is right on the buss itself,,,I love it >when the light bulb in my head finally goes on. Thanks for throwing the >switch so to speak. > >But,,,that just leads to another question,,,how are the wires from the >battery to the battery buss to the diode to the E-buss protected? Seems >like a good place for a fusible link as well. I'm sticking to the >drawings but would like to understand how or if these wires get protected. The "rule of thumb" for whether or not wires get/need protected considers two things: (1) size of wire and likelihood of added value for protection - this study shows that the FAT wires between various major components (battery, battery contactor, bus, starter contactor, starter) do not benefit from added protection in light aircraft. (2) length of wire - small wires (14AWG or so and smaller) of less than 6" in length and not tied into bundles of other wires do not pose a hazard if left "unprotected". Wires in the z-figures marked with a (*) are intended to be short feeders . . . I may have missed getting all such wires so marked. See FAR23.1365 and 23.1357 Bob . . . ---------------------------------------- ( "Physics is like sex: sure, it may ) ( give some practical results, but ) ( that's not why we do it." ) ( ) ( Richard P. Feynman ) ----------------------------------------


    Message 9


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    Time: 09:38:25 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: How to keep electric trim live
    At 03:54 PM 6/12/2007 +0000, you wrote: > >I was reading that it is a desirable feature to have electric trim on a >Europa in event of an emergency you turn things off. > >What would be a good way to acomplish this, and somehow reduce risk of >killing battery if it was left connected. Run it from the battery bus through a switching scheme exceedingly unlikely to "stick". The full sized, DPDT (on)-off-(on) toggle switch is a control device that falls in this category. See: http://www.aeroelectric.com/PPS/Flight/Trim/Battery_Bus_Trim.pdf Bob . . .


    Message 10


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    Time: 11:16:28 AM PST US
    From: Michael Pereira <mjpnj@yahoo.com>
    Subject: Re: AeroElectric-List Digest: 22 Msgs - 06/11/07
    Time: 09:28:35 AM PST US From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> Subject: Re: AeroElectric-List: Re: George is still at it . . . (yep and why not?) [ snip ].... > This isn't about achieving consensus on the science . . . > science stands on its own and requires nobody's consensus. It's sad that in our society's current state the above is almost a radical statement. ie. Any one that doesn't believe global warming is man made, abnormal and will kill us all soon is instantly an idiot, heretic, and a tool of the oil industry. Never mind about the merit (or not) of any details in the argument. I apologize in advance for mentioning a politically divisive issue in this forum, but I couldn't help myself, this list is recreation for me specifically it's the polar opposite of the above example. The vast majority of the back and forth here is based on facts not name calling as opposed to the garbage I have to deal with all over the TV, in newspapers, and on the web. No one tells anyone they are too stupid to wire a homebuilt here, even if they do have differences with Bob (or anyone else). The occasional degeneration to the societal norm that occurs from time to time on this list really stands out and annoys me probably out of proportion to what it deserves. Bob's says everyone can wire a homebuilt airplane as long as they stick to the basic science and think critically about how and why you want to do something. The rest of the damn world is telling me I'm too stupid to understand a particular concept if I don't agree with the argument some elitist is putting forth. So, I'm really trying to understand, exactly how Bob is a bad guy even if you think his ideas are totally insane. Is "Please explain this in simple terms/science" a trick question ? > If you perceive an error in my offering of the science, I'd > be pleased to hear about it. But if you're simply defending > some perceived right of individuals to make lots of noise, > graffiti the walls and leave their beer cans behind, you're > not going to get any sympathy or support from me. >. . . and I will continue to defend both my person and the >decorum in this classroom. Right on, man. c'ya, Mike ----- mjpnj@yahoo.com Sucker-punch spam with award-winning protection. Try the free Yahoo! Mail Beta.


    Message 11


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    Time: 12:37:35 PM PST US
    From: "Mike" <mlas@cox.net>
    Subject: SL-30 discontinued.....NOT
    Greg, First, most of us that fly real IFR more then once a year have IFR GPS systems. Second, if you plan the trip with VOR and have a VFR GPS you can actually fly real IFR with that GPS receiver as long as you verify your position. You can verify you position using a verity of methods: VOR, NDB, INS, IRS, TACAN, IFR LORAN, RADAR (ATC) or plain old reference to the ground if you are in VMC. The key issue is planning not actual. So Greg I would say that you need to brush up on your knowledge of IFR flying vs. IFR planning. Mike -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Buckaroo Banzai Sent: Monday, June 11, 2007 10:10 AM Subject: RE: AeroElectric-List: SL-30 discontinued.....NOT Lest the FAA get the wrong impression from your question, many of us still use VORs for enroute navigation. At least, in the IFR system where a VFR GPS can't legally be used for navigation. Greg Mike <mlas@cox.net> wrote: Dean, The SL-70 has been long discontinued. A final note to you is that the last medical that you pass will have dust on it before the final ILS system is decommissioned. So I think the Nav portion of you Nav/Com will get use well into the future. Besides, other then approaches who still continues to use VOR for enroute navigation today other then backup? Mike Larkin -----Original Message----- From: _____ Sick sense of humor? Visit Yahoo! TV's HYPERLINK "http://us.rd.yahoo.com/evt=47093/*http:/tv.yahoo.com/collections/222"Co medy with an Edge to see what's on, when. "http://www.matronics.com/Navigator?AeroElectric-List"http://www.matroni cs.com/Navigator?AeroElectric-List "http://forums.matronics.com"http://forums.matronics.com -- 3:15 PM -- 3:15 PM


    Message 12


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    Time: 12:37:35 PM PST US
    Subject: Re: Rear-Battery version of Z-19
    From: "n707sm" <mobrien02@comcast.net>
    Hi Bob, Thank you for all you do to support the Experimental community and especially for your time and effort spent to create Architecture drawings such as the new Z-19/RB! I am implementing this architecture in my Eggenfellner powered RV-7A and I have a few questions: 1) For each battery (minus) it's shown to connect locally to the airframe. Providing that good, secure connections with 4AWG (or welding cable) are done locally, does this negate the need to run heavy (2AWG or 4AWG) ground cabling forward? 2) Relates to question 1. If it's necessary to run ground cabling forward, is it acceptable/reasonable to instead: a) Connect the battery minus posts with a single, short welding cable, and b) Connect another single short welding cable for local ground, and c) continue with a single large (2AWG or 4AWG) cable forward to connect to the Brass Firewall Thru Bolt for the Firewall, Panel and downstream Avionics ground busses? (This seems overdone, redundant and heavy to me, but I just want to be sure I haven't missed something here) 3) I have located all of the components for this architecture drawing with the exception of the E-BUS ALT FEED RELAY. Would you mind please providing a suggested supplier/part for this component? Thank you again! Very best regards, Michael O'Brien Read this topic online here: http://forums.matronics.com/viewtopic.php?p=118074#118074


    Message 13


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    Time: 03:01:11 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Rear-Battery version of Z-19
    At 12:37 PM 6/12/2007 -0700, you wrote: > >Hi Bob, > >Thank you for all you do to support the Experimental community and >especially for your time and effort spent to create Architecture drawings >such as the new Z-19/RB! > >I am implementing this architecture in my Eggenfellner powered RV-7A and I >have a few questions: > >1) For each battery (minus) it's shown to connect locally to the >airframe. Providing that good, secure connections with 4AWG (or welding >cable) are done locally, does this negate the need to run heavy (2AWG or >4AWG) ground cabling forward? Yes. >2) Relates to question 1. If it's necessary to run ground cabling >forward, is it acceptable/reasonable to instead: a) Connect the battery >minus posts with a single, short welding cable, and b) Connect another >single short welding cable for local ground, and c) continue with a single >large (2AWG or 4AWG) cable forward to connect to the Brass Firewall Thru >Bolt for the Firewall, Panel and downstream Avionics ground busses? (This >seems overdone, redundant and heavy to me, but I just want to be sure I >haven't missed something here) There's a boatload of ol' mechanic's tales out there about the hazards of local grounds in aircraft. Aside from the obvious and predictable issues involving ground loops (when particularly vulnerable systems share grounds spread out over the airframe), there are no great concerns for using the airframe as a primary ground structure. There's some value in considering the used of a separate ground wire for tubular structures where we've see some instances of structure getting magnetized due to high current flow . . . but that doesn't apply to you. >3) I have located all of the components for this architecture drawing with >the exception of the E-BUS ALT FEED RELAY. Would you mind please >providing a suggested supplier/part for this component? Any sealed plastic power relay in the 20+ amp class is fine. B&C sells their S704-1. This product from Radio Shack http://tinyurl.com/2sno9m is fine too. >Thank you again! My pleasure sir. Bob . . .


    Message 14


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    Time: 05:57:32 PM PST US
    From: <frank.phyllis@mindspring.com>
    Subject: Ammeter Shunt
    Bob, I'm confused. I note in the "Connection" you support, if only one electrical instrument is to be installed it should be an ammeter to measure battery charge/discharge. (I think I got it close to what you wrote). However, I don't see a shunt, except in the alternator circuit for some diagrams. Please 'un-confuse' me. I've used the Z16 for my Rotax powered Kitfox and am considering adding the shunt on the neg side of the battery. Thanks Frank


    Message 15


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    Time: 05:59:24 PM PST US
    From: "Ron Brown" <romott@roadrunner.com>
    Subject: Re: REFLECTOR: Ignition Noise
    Sorry, Brian, No Beer tonight!!! I have worked all day chasing the noise problem on my Garmin 430: Disconnected the shield for the power to the EI at the instrument panel (it was indeed grounded on both ends), found a loose ground wire on the single point grounding terminal block on the panel; ran the Jeff Rose EI off an independent battery, using a separate twisted wire, grounded only at the Electronic Ignition end; installed a big capacitor at the EI end of the power wire, installed the Radio Shack inductive noise filter kit swapped out the direct fire coils (NAPA IC39SB); replaced one plug wire at a time, removed the EI timing head so that I could spin it and make sparks while the engine was not running looking for spark jumping anywhere, none found. I'm tired - I think I'll drink the beer that I was going to send you - and go to bed and sleep on it!!! (and copy the Aeroelectric list and see if anyone else has any suggestions short of replacing the EI with a Slick - ain't going there!!!!) ARRGGHHHHH!!! Ronnie Brown Velocity 173 Elite RG - IO360 Lycoming ----- Original Message ----- From: "michalk" <michalk@awpi.com> Sent: Monday, June 11, 2007 3:21 PM Subject: Re: REFLECTOR: Ignition Noise "power for the EI is in a shielded wire" "the EI is grounded on the firewall" Do you mean that your power path to the EI is battery->panel switch->EI? And that this wire is a single conductor shielded wire? How does your firewall ground return to the battery? If you patch in a battery to your EI and do not send this power down the duct, does that solve the problem? You have two problems. First, your 430 is a receiver of this noise, and second, your EI is generating this noise. Fixing the noise generator usually makes other things work better, so start there. The EI may have a large dV/dT, meaning a large voltage spike in a short time causes magnetic flux lines and electrical fields to be coupled into other things. If your shield is connected in two places, remove the one closest to your instrument panel. If the noise goes away, good, but you still have a problem. The EI sent current down that shield because its a least path of resistance back to your battery. Impedance goes up as frequency goes up ... not just resistance. Your EI will be much happier giving you a stronger spark if you fix the root cause of your problem. Look at your ground path. No need really for shielded wires. The real need is to have your power and ground wires twisted. Shielding is for capacitive noise. If your power is balanced (no common mode noise) then there is no energy to capacitively couple. Most likely you are magnetically coupling the noise. Don't fix the symptom, fix the problem. Use twisted wire, and if you still want shielded, shield it at the EI(the radiator), not at the instrument panel. Try to not ground your EI power to the firewall. Even if the ground is attached to the firewall, the electricity will like that path better, resulting in lower noise. I'll bet you a beer that will fix it. Ronnie Brown wrote: > The headsets are grounded at the PS4000 intercom and no where else (but I > will verify) The head set wiring is through the keel, EI is powered and > grounded through the right side duct. Power for the EI is in a shielded > wire and the shielded wire is grounded at the mag - by way of the panel. > Now that I think of it, the EI shield is grounded twice! Might need to > lift > one end. Hmmm - thanks for the suggestions, Brian! > > The EI is grounded on the SS firewall as well as to the engine (but not > using a braided wire - wonder if that would help?) > > Ron > > ----- Original Message ----- > From: "michalk" <michalk@awpi.com> > To: "Velocity Aircraft Owners and Builders list" <reflector@tvbf.org> > Sent: Monday, June 11, 2007 2:12 PM > Subject: Re: REFLECTOR: Ignition Noise > > > It's not a high frequency coupling. > > I would guess that your antenna shield is a ground path for your EI. > Are your headset jacks insulated from the instrument panel? Or, do your > headset wires share a common ground with your EI? > > Ron Brown wrote: >> Actually, I have been chasing a spark noise in my Garmin 430 for a >> several weeks. It is only coming in the 430, it goes away when I turn >> off the Jeff Rose Electroair electronic ignition, it changes frequency >> with engine RPM, it does not come in to the #2 com which is a lowly >> Microair 760, it does not make noise if the antenna is disconnected from >> the 430. Arrrggghhh! >> >> I have changed antennas from right to left, used a portable antenna, >> bought new plugs and plug wires, connected the 430 to a separate >> battery, swapped 430's with a friend, removed ground wires, cleaned and >> retightened them, installed noise filters on the 430 and Electroair, >> removed and inspected new plugs and new wires. Next I am going to >> remove the timing unit from the distributor hole, spin the unit and see >> if I can hear sparks, then try replace one high energy coil at a time. >> >> We are planning to fly to Colorado next week and I sure would like to >> NOT hear sparking noises when I am receiving a far away aircraft or ATC. >> >> Any other suggestions from the collective??? >> Ronnie


    Message 16


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    Time: 07:36:26 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Ammeter Shunt
    At 08:53 PM 6/12/2007 -0400, you wrote: > > >Bob, > >I m confused. I note in the Connection you support, if only one >electrical instrument is to be installed it should be an ammeter to >measure battery charge/discharge. (I think I got it close to what you >wrote). However, I don t see a shunt, except in the alternator circuit >for some diagrams. Please un-confuse me. > >I ve used the Z16 for my Rotax powered Kitfox and am considering adding >the shunt on the neg side of the battery. > >Thanks My apologies sir. I wrote that section a long time ago and it's going to be updated at revision 12. If you have only one electrical system monitor, it should be a low voltage warning light. If you add anything on top of that, I'd recommend an expanded scale voltmeter on the e-bus and/or an alternator loadmeter . . . but both of those are only small peeks at a variety of test points you'll need to look at for diagnosis. Ammeters and voltmeters are poor monitoring tools. And as diagnostic tools, they are only a part of what's necessary for troubleshooting. Bob . . .




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