AeroElectric-List Digest Archive

Mon 07/02/07


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 02:24 AM - Re: Automatic upper cowl flap (Carlos Trigo)
     2. 06:12 AM - Automatic upper cowl flap (Ken)
     3. 06:23 AM - Re: Automatic upper cowl flap (Ernest Christley)
     4. 07:04 AM - Re: Automatic Headlight Hi/Lo Fallover Circuit (Eric M. Jones)
     5. 07:17 AM - Re: Automatic upper cowl flap (Robert Taylor)
     6. 08:12 AM - Re: Re: Automatic Headlight Hi/Lo Fallover Circuit (Michael T. Ice)
     7. 10:12 AM - Re: Automatic upper cowl flap (glen matejcek)
     8. 11:30 AM - Re: Automatic Headlight Hi/Lo Fallover Circuit (Eric M. Jones)
     9. 11:37 AM - ameri-king ak551 dimmer (Bill and Marsha)
    10. 11:45 AM - Re: Re: Automatic upper cowl flap (Carlos Trigo)
    11. 12:23 PM - Re: Re: Automatic upper cowl flap ()
    12. 01:39 PM - Re: Re: Automatic upper cowl flap (earl_schroeder@juno.com)
    13. 02:00 PM - Re: Antenna Ground Plane (Robert L. Nuckolls, III)
    14. 02:36 PM - Re: power wires to strobe power supply (Robert L. Nuckolls, III)
    15. 04:38 PM - Re: Automatic upper cowl flap (Bill Schlatterer)
    16. 05:10 PM - Re: Automatic upper cowl flap (Bill Schlatterer)
 
 
 


Message 1


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    Time: 02:24:07 AM PST US
    From: "Carlos Trigo" <trigo@mail.telepac.pt>
    Subject: Re: Automatic upper cowl flap
    Thanks Charlie It's really a smart idea, with only one inconvenient. It will not prevent rain water entrance when the aircraft is parked outside. I'll put it in my solutions list. If it doesn't work properly, I still need the electrical automation ... Carlos ----- Original Message ----- From: "Charlie England" <ceengland@bellsouth.net> Sent: Monday, July 02, 2007 2:20 AM Subject: Re: AeroElectric-List: Automatic upper cowl flap > <ceengland@bellsouth.net> > > Carlos Trigo wrote: >> <trigo@mail.telepac.pt> >> >> Since I'm using a Subaru engine, I need to have some kind of ventilation >> exit on the upper cowling, to dissipate heat after engine shutdown. Most >> builders just make a row of 3/4" holes, and others put side louvers that >> look like shark guills. >> I intend to make the upper row of holes, but don't want to let them >> always open, due to the possibility of rain penetration and also because >> they can have a bad influence in the cooling air flow inside the cowling. >> Therefore I thought of a small (some 15" x 1 1/2") moving flap, which >> covers the holes, and is normally closed in flight. >> >> Now the electrical challenge, that I put here to the smart guys of this >> list: >> The ideal solution to manouver this flap would be to automatically open >> it when the engine is turned off. How can it be done? >> >> Carlos >> RV-9A >> >> P.S. - I know this is not a KIS solution... >> > I didn't see what airframe the Sube is powering, but if the cowl is > typical you can just add holes in a flat area & add a hinged door under > them. If you limit the door's travel to less than 90 degrees, air pressure > during flight will push it closed. When you shut down, it will drop open. > It's been done by others to achieve what you're after. (KIS?) > > Charlie


    Message 2


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    Time: 06:12:13 AM PST US
    From: Ken <klehman@albedo.net>
    Subject: Automatic upper cowl flap
    Hello Carlos I use a reverse scoop (facing rearwards) just over an inch high and maybe 6" wide about 6" ahead of the windshield. What is interesting is that on the ground air exits the scoop however since that is a fairly high pressure area, air enters the scoop in flight. Even more air would enter if one had a radiator in the cowl ahead of the scoop as the pressure inside the cowl would be lower than my installation. Ken


    Message 3


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    Time: 06:23:29 AM PST US
    From: Ernest Christley <echristley@nc.rr.com>
    Subject: Re: Automatic upper cowl flap
    Carlos Trigo wrote: > <trigo@mail.telepac.pt> > > Thanks Charlie > > It's really a smart idea, with only one inconvenient. It will not > prevent rain water entrance when the aircraft is parked outside. > I'll put it in my solutions list. If it doesn't work properly, I still > need the electrical automation ... > > Carlos > > > ----- Original Message ----- From: "Charlie England" > <ceengland@bellsouth.net> >> I didn't see what airframe the Sube is powering, but if the cowl is >> typical you can just add holes in a flat area & add a hinged door >> under them. If you limit the door's travel to less than 90 degrees, >> air pressure during flight will push it closed. When you shut down, >> it will drop open. It's been done by others to achieve what you're >> after. (KIS?) >> >> Charlie Get you a temperature bellows off of a VW engine. Sorry I don't know the proper name. It expands when it gets hot, which it shouldn't do while you're flying due to the airflow. But it will during post-flight taxi if you rig it so that the expansion opens the hinged door that Charlie suggests. Once the engine cools, it will contract to close the door again.


    Message 4


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    Time: 07:04:00 AM PST US
    Subject: Re: Automatic Headlight Hi/Lo Fallover Circuit
    From: "Eric M. Jones" <emjones@charter.net>
    > I'm wondering if there is a device I can install on my landing lights that will sense when the high beam filament has failed and automagically switch the current to the low beam filament. > > I'm using the single source/single switch wig-wag system, as per http://www.aeroelectric.com/PPS/Lighting/WigWag.pdf pg 3.0 and have only one wire to each light. > > My landing lights are a Bob Olds design and utilize dual filament automotive H4 halogen bulbs, one per side. I would like to have something (preferably home brewed - read low $$$) at each headlamp that will fall over to the low beam so I can double bulb life, reduce maintenance and save a little money. Thanks, Tony Kirk RV-6A N57TK Tony, It's not a hard circuit to design nor is it expensive. I have a "back-of-the-envelope" design for one that I will share if you like, but it needs a bit of work and testing. It will even light a panel LED when the hi beam has failed. But In my opinion, you really don't want to do this. By adding one simple wire to the lamp you can have access to both filaments. This is much simpler than building an automatic switch and more versatile too. Additionally, before you could make one of these, you will be able to buy LED landing lights that will work forever. "Everything you've learned in school as "obvious" becomes less and less obvious as you begin to study the universe. For example, there are no solids in the universe. There's not even a suggestion of a solid. There are no absolute con- tinuums. There are no surfaces. There are no straight lines." - R. Buckminster Fuller -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones@charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=121752#121752


    Message 5


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    Time: 07:17:58 AM PST US
    From: "Robert Taylor" <flydad57@neo.rr.com>
    Subject: Re: Automatic upper cowl flap
    You might try using the bi-metal coil from a thermometer. Bob Taylor Wadsworth, Ohio N657RT, Res. ----- Original Message ----- From: "Ernest Christley" <echristley@nc.rr.com> Sent: Monday, July 02, 2007 9:22 AM Subject: Re: AeroElectric-List: Automatic upper cowl flap > <echristley@nc.rr.com> > > Carlos Trigo wrote: >> <trigo@mail.telepac.pt> >> >> Thanks Charlie >> >> It's really a smart idea, with only one inconvenient. It will not prevent >> rain water entrance when the aircraft is parked outside. >> I'll put it in my solutions list. If it doesn't work properly, I still >> need the electrical automation ... >> >> Carlos >> >> >> ----- Original Message ----- From: "Charlie England" >> <ceengland@bellsouth.net> >>> I didn't see what airframe the Sube is powering, but if the cowl is >>> typical you can just add holes in a flat area & add a hinged door under >>> them. If you limit the door's travel to less than 90 degrees, air >>> pressure during flight will push it closed. When you shut down, it will >>> drop open. It's been done by others to achieve what you're after. (KIS?) >>> >>> Charlie > > Get you a temperature bellows off of a VW engine. Sorry I don't know the > proper name. It expands when it gets hot, which it shouldn't do while > you're flying due to the airflow. But it will during post-flight taxi if > you rig it so that the expansion opens the hinged door that Charlie > suggests. Once the engine cools, it will contract to close the door > again. > > >


    Message 6


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    Time: 08:12:52 AM PST US
    From: "Michael T. Ice" <aurbo@ak.net>
    Subject: Re: Automatic Headlight Hi/Lo Fallover Circuit
    Eric, Sorry don't mean to hijack this thread but.. Where can I get those LED landing lights? I think that they would be great. Can you wig wag the LED's. Thanks, Mike Ice ----- Original Message ----- From: "Eric M. Jones" <emjones@charter.net> Sent: Monday, July 02, 2007 5:59 AM Subject: AeroElectric-List: Re: Automatic Headlight Hi/Lo Fallover Circuit > <emjones@charter.net> > > >> I'm wondering if there is a device I can install on my landing lights >> that will sense when the high beam filament has failed and automagically >> switch the current to the low beam filament. >> >> I'm using the single source/single switch wig-wag system, as per >> http://www.aeroelectric.com/PPS/Lighting/WigWag.pdf pg 3.0 and have only >> one wire to each light. >> >> My landing lights are a Bob Olds design and utilize dual filament >> automotive H4 halogen bulbs, one per side. I would like to have something >> (preferably home brewed - read low $$$) at each headlamp that will fall >> over to the low beam so I can double bulb life, reduce maintenance and >> save a little money. Thanks, Tony Kirk RV-6A N57TK > > > Tony, It's not a hard circuit to design nor is it expensive. I have a > "back-of-the-envelope" design for one that I will share if you like, but > it needs a bit of work and testing. It will even light a panel LED when > the hi beam has failed. > > But In my opinion, you really don't want to do this. By adding one simple > wire to the lamp you can have access to both filaments. This is much > simpler than building an automatic switch and more versatile too. > > Additionally, before you could make one of these, you will be able to buy > LED landing lights that will work forever. > > "Everything you've learned in school as "obvious" becomes > less and less obvious as you begin to study the universe. > For example, there are no solids in the universe. There's > not even a suggestion of a solid. There are no absolute con- > tinuums. There are no surfaces. There are no straight lines." > > - R. Buckminster Fuller > > -------- > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge, MA 01550 > (508) 764-2072 > emjones@charter.net > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=121752#121752 > > >


    Message 7


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    Time: 10:12:21 AM PST US
    From: "glen matejcek" <aerobubba@earthlink.net>
    Subject: RE: Automatic upper cowl flap
    Hi Carlos- >The ideal solution to maneuver this flap would be to automatically open it >when the engine is turned off, which in this engine's case is to turn Off an >electrical switch. >How can it be done? I once saw a Glasair III that had a clever solution to his vapor lock problems. A series of oval holes were cut into the cowling / plenum top. They were perhaps 1" long and 1/2" wide, lined up in a lateral row perhaps 1" by 1'. Underneath the top skin was a hinged flap that was pressed against the skin by a bimetal spring. Once the engine was shut down and the cowling temps rose to a high enough level, the bimetal spring opened the vent. Once temps dropped, the vent would close itself. It was pretty neat as it was autonomous and didn't require power. glen matejcek aerobubba@earthlink.net


    Message 8


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    Time: 11:30:31 AM PST US
    Subject: Re: Automatic Headlight Hi/Lo Fallover Circuit
    From: "Eric M. Jones" <emjones@charter.net>
    > Sorry don't mean to hijack this thread but.. > Where can I get those LED landing lights? I think that they would be great. Can you wig wag the LED's. Thanks, Mike Ice Mike et al. LEDs wig-wag the best of all lamps. I get an amazing email newsleter-- http://tinyurl.com/yuwjny There are 35, 60 and 100W LEDs! Some in MR16 packages, some made for automobiles. But there are several problems: 1) These are components aimed at manufacturers (tens-of-thousands of different LED types!) and are often not "Plug and Play". But the really big LEDs do mount up nicely. 2) You might have to buy quantity...but you can sell the rest on Ebay. 3) LEDs get better every week. 4) The really high power LEDs need higher voltages. For reference: A couple years ago, one of my customers landed his RV aircraft at night using only his (Perihelion Design) wigtip LED position lights. LEDs have gotten a thousand times brighter since then. Inventor: A person who makes an ingenious arrangement of wheels, levers and springs, and believes it civilization. --Ambrose Bierce -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones@charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=121821#121821


    Message 9


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    Time: 11:37:54 AM PST US
    From: "Bill and Marsha" <docyukon@ptcnet.net>
    Subject: ameri-king ak551 dimmer
    I have a ak551 dimmer module that I have misplaced the wiring diagram for. I have been searching the web for a file but cant locate one. Can anyone give me a link to a wiring diagram? Bill S.


    Message 10


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    Time: 11:45:19 AM PST US
    From: "Carlos Trigo" <trigo@mail.telepac.pt>
    Subject: Re: RE: Automatic upper cowl flap
    Thanks Glenn That is really a very clever solution. And where do you think I can get that "miraculous" bimetal spring? Are those "calibrated" for the temperature we want it to actuate? Carlos ----- Original Message ----- From: "glen matejcek" <aerobubba@earthlink.net> Sent: Monday, July 02, 2007 6:09 PM Subject: AeroElectric-List: RE: Automatic upper cowl flap > <aerobubba@earthlink.net> > > Hi Carlos- > >>The ideal solution to maneuver this flap would be to automatically open it >>when the engine is turned off, which in this engine's case is to turn Off > an >>electrical switch. >>How can it be done? > > I once saw a Glasair III that had a clever solution to his vapor lock > problems. A series of oval holes were cut into the cowling / plenum top. > They were perhaps 1" long and 1/2" wide, lined up in a lateral row perhaps > 1" by 1'. Underneath the top skin was a hinged flap that was pressed > against the skin by a bimetal spring. Once the engine was shut down and > the cowling temps rose to a high enough level, the bimetal spring opened > the vent. Once temps dropped, the vent would close itself. It was pretty > neat as it was autonomous and didn't require power. > > glen matejcek > aerobubba@earthlink.net > > >


    Message 11


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    Time: 12:23:36 PM PST US
    Subject: RE: Automatic upper cowl flap
    From: <longg@pjm.com>
    This concept has been used in green houses for years. Yes, I suppose ceiling windows are kind of like cowl flaps. Those motors are huge and could not be used, but the concept is the same. Perhaps a green house dealer would be a good source for the sensor/switch. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of glen matejcek Sent: Monday, July 02, 2007 1:09 PM Subject: AeroElectric-List: RE: Automatic upper cowl flap --> <aerobubba@earthlink.net> Hi Carlos- >The ideal solution to maneuver this flap would be to automatically open >it when the engine is turned off, which in this engine's case is to >turn Off an >electrical switch. >How can it be done? I once saw a Glasair III that had a clever solution to his vapor lock problems. A series of oval holes were cut into the cowling / plenum top. They were perhaps 1" long and 1/2" wide, lined up in a lateral row perhaps 1" by 1'. Underneath the top skin was a hinged flap that was pressed against the skin by a bimetal spring. Once the engine was shut down and the cowling temps rose to a high enough level, the bimetal spring opened the vent. Once temps dropped, the vent would close itself. It was pretty neat as it was autonomous and didn't require power. glen matejcek aerobubba@earthlink.net


    Message 12


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    Time: 01:39:22 PM PST US
    From: "earl_schroeder@juno.com" <earl_schroeder@juno.com>
    Subject: Re: RE: Automatic upper cowl flap
    Try any junk Volkswagen engine [the air cooled version]They all have a bellows in the lower right side easily removed and adapted to your purpose. Tony Bingelis wrote articles about this approach in EAA magazines and in his own publications. Earl --------- Carlos wrote: where do you think I can get that "miraculous" bimetal spring? Are those "calibrated" for the temperature we want it to actuate? Carlos


    Message 13


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    Time: 02:00:32 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Antenna Ground Plane
    At 08:33 PM 7/1/2007 -0400, you wrote: ><recapen@earthlink.net> > >I just finished the double and installation of my CI 122. > >Per responses from Bob Kuckolls and a few others....I cleaned the primer >away from where the screws contact each other (providing continuity from >the antenna base through to the airframe) and ran a drill through all of >the rivet holes prior to riveting. I'm gonna pitch the cork gasket and >use some non-acidic RTV as a sealant. > >I've had numerous requests for the photos of my installation - zap me >direct.... Ralph, If you'd care to share your photos on my server, I'd be pleased to post them. Bob. . .


    Message 14


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    Time: 02:36:54 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: power wires to strobe power supply
    At 09:16 PM 6/30/2007 -0700, you wrote: > >I was about to run a couple #16 wires to my Whelen HDACF strobe power >supply when I noticed that the installation instructions say that >"shielded wire is generally not necessary but has proven effective in >reducing the possibility of radio interference." > >Sounds like their lawyers wrote it. The HV wires to the strobes are of >course shielded, but do the +12v and GND wires to the supply have to be >shielded too? Shielding has a very limited effectiveness against only the rarest of noise propagation modes. If the device being powered up has passed DO-160 conducted emissions, then there's no value in having the power wires to that device be shielded. In fact, ANY device that's shown to benefit from shielding of power leads either as a potential antagonist or victim needs to go back to the drawing boards . . . and probably wouldn't pass DO-160 Conducted Emissions anyhow. Don't worry about shielding these power leads. Bob . . .


    Message 15


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    Time: 04:38:41 PM PST US
    From: "Bill Schlatterer" <billschlatterer@sbcglobal.net>
    Subject: Automatic upper cowl flap
    >> "Get you a temperature bellows off of a VW engine. Sorry I don't know the proper name. It expands when it gets hot, which it shouldn't do while you're flying due to the airflow. But it will during post-flight taxi if you rig it so that the expansion opens the hinged door that Charlie suggests. Once the engine cools, it will contract to close the door again. " For a full description of the suggestion above, see pages 140, 141, 142, and 143 of Tony Bingelis book,...Firewall Forward. There are complete line drawings, temp and bellows extension lengths, linkage design, etc. Very informative and very simple,... almost elegant :-) Bill S 7a Ark - not yet flying :-( -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Ernest Christley


    Message 16


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    Time: 05:10:19 PM PST US
    From: "Bill Schlatterer" <billschlatterer@sbcglobal.net>
    Subject: Automatic upper cowl flap
    OK, here is a teaser. This is one of the Bengilis pages (P141) showing one of the cowl flap actuator bellows. Bill S -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bill Schlatterer Sent: Monday, July 02, 2007 6:36 PM Subject: RE: AeroElectric-List: Automatic upper cowl flap --> <billschlatterer@sbcglobal.net> >> "Get you a temperature bellows off of a VW engine. Sorry I don't >> know the proper name. It expands when it gets hot, which it shouldn't do while you're flying due to the airflow. But it will during post-flight taxi if you rig it so that the expansion opens the hinged door that Charlie suggests. Once the engine cools, it will contract to close the door again. " For a full description of the suggestion above, see pages 140, 141, 142, and 143 of Tony Bingelis book,...Firewall Forward. There are complete line drawings, temp and bellows extension lengths, linkage design, etc. Very informative and very simple,... almost elegant :-) Bill S 7a Ark - not yet flying :-( -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Ernest Christley




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