AeroElectric-List Digest Archive

Tue 11/13/07


Total Messages Posted: 26



Today's Message Index:
----------------------
 
     0. 12:13 AM - List of Contributors (Matt Dralle)
     1. 04:07 AM - unswitched input - PM1000II (rd2@evenlink.com)
     2. 06:39 AM - Re: Re: Matt's Profiteering (not) (Robert L. Nuckolls, III)
     3. 06:53 AM - Re: Z-12 Questions (Robert L. Nuckolls, III)
     4. 07:34 AM - ROT - Network costs (Bob Leffler)
     5. 08:40 AM - Re: ROT - Network costs (Robert L. Nuckolls, III)
     6. 08:44 AM - Re: Re: Matt's Profiteering (not) (Ernest Christley)
     7. 09:02 AM - Re: Re: Matt's Profiteering (not) (Dj Merrill)
     8. 09:15 AM - Re: Power schematic for review (Eric M. Jones)
     9. 09:41 AM - My SL-70 findings (Charles Brame)
    10. 10:07 AM - Re: My SL-70 findings (Ralph E. Capen)
    11. 11:23 AM - Re: Re: Matt's Profiteering (not) (Ernest Christley)
    12. 11:51 AM - Re: Re: Matt's Profiteering (not) (Dj Merrill)
    13. 12:33 PM - Power Diagram for peer review - Comments please (darinh)
    14. 01:33 PM - Re: Re: Matt's Profiteering (not) (Tim Olson)
    15. 01:33 PM - Re: Re: Matt's Profiteering (not) (Chuck Jensen)
    16. 02:11 PM - Custom Instrument Panel Ground Block (sam ray)
    17. 02:24 PM - Re: Custom Instrument Panel Ground Block (Neal George)
    18. 02:25 PM - Re: Re: Matt's Profiteering (not) (Ben Westfall)
    19. 02:46 PM - Re: Z-20 System (mosquito56)
    20. 03:39 PM - Re: Custom Instrument Panel Ground Block (Hinde, Frank George (Corvallis))
    21. 04:52 PM - Re: Re: Matt's Profiteering (not) (Dennis Golden)
    22. 05:47 PM - Master Relay Switching High Current (Dennis Johnson)
    23. 06:23 PM - Re: Master Relay Switching High Current (Matt Prather)
    24. 07:08 PM - Re: Re: Tyco and all its problems (Robert L. Nuckolls, III)
    25. 10:42 PM - Re: Re: Matt's Profiteering (not) (Werner Schneider)
 
 
 


Message 0


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    Time: 12:13:05 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: List of Contributors
    Each year at the end of the List Fund Raiser, I post a message acknowledging everyone that so generously made a Contribution to support the Lists. Its sort of my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take a moment and assure that your name is on that List of Contributors (LOC)? As a number of members have pointed out over the years, the List seems at least - if not a whole lot more - valuable as a building/flying/recreating/entertainment tool as your typical magazine subscription! Please take minute and assure that your name is on this year's LOC! Show others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Credit card or Paypal on the Secure Web Site: http://www.matronics.com/contribution or by popping a personal check in the mail to: Matt Dralle / Matronics PO Box 347 Livermore CA 94551-0347 I would like to thank everyone that has so generously made a Contribution thus far in this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists going and improving! Don't forget to include a little comment about how the Lists have helped you! Best regards, Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 04:07:42 AM PST US
    From: rd2@evenlink.com
    Subject: unswitched input - PM1000II
    You have probably used a soft-muted input, like pins 20 and 7 or 16 and 3 (if you have both these options; at least one would be available) on the Sub-D DB 25. I was looking for a unswitched input - that is not soft-muted, to use for audio warnings. Normally this is done using the audio panel's unswitched input, regardless of the intercom, but in this case access to the intercom is easier :) Rumen do not archive _____________________Original message __________________________ (received from n801bh@netzero.com; Date: 11:35 PM 11/12/2007 GMT) ________________________________________________________________ On my KMD150 King MFD there is a tone that sounds. I wired it into my PM100II and it worked perfectly. It has been a few years since I did my panel and I don't remember what pin I connected it to but the tone will muffle when I speak into the mic so it is not the primary incoming circuit. I will look through my notes to see if I can narrow it down if you wish. do not archive Ben Haas N801BH www.haaspowerair.com -- rd2@evenlink.com wrote: Has anyone tried to use the input for aircraft radio of PS Enginerring PM1000II intercom (pins 17 and 4) as an unswitched/unmuted input for warnings etc.? If yes, what is the recommended resistor in line of the signal to the intercom? (PS Engineering is reluctant to give advice on the subject.) Rumen


    Message 2


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    Time: 06:39:46 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: Matt's Profiteering (not)
    >I've sent a check, but I hate to see things going overboard. Massive >server? I don't know how many list Matt's running, but the Aeroelectric >list and a dozen like it would run fine on a 5yr-old low end computer >contected to a residential broadband connection. I ran several list a >while back, and like you say, it gets old. It can be rather tedious at >times, and it is one more responsibility that isn't building airplanes. >Matt does more than I ever cared to, with the virus/spam scanning and all, >but it is still a fairly intermittent duty. Maintaining the forums may be >different. I would never run one, because I don't even like to use them. >Yahoo irritates the snot out of me every time I try (generally >unsuccessfully) log on. All the useless graphics, and adds for consumer >CRAP flooding my connection just grates on my last nerve. You're paying >every time you log onto Yahoo, because they are selling YOU. You are the >product they sell to advertisers, and everything about their site screams >that at you. I appreciate a clean, uncluttered text interface and I'm >willing to pay a few dollars to keep it. > >Matt deserves his due. I just object to the hyperbole. Nothing hyperbolic about it . . . take a peek at: http://www.aeroelectric.com/Pictures/Misc/MatronicsRack.jpg This is the Phase III upgrade to the equipment that in part supports 64 lists. This is not your grandpa's resurrected 486. I believe this system has access to a T1 interface to the 'net. Last time I checked on one of these in Wichita, they were about $2500 a month! Obviously, there's a lot more snort here than what's necessary to support the lists and I'm certain that Matt has other sources of cash flow to justify putting this system together in the first place. My own website resides on this system for which I pay $35 a month . . . a bargain! At the same time, I'm reminded of a privilege I enjoyed when KTVH television donated space and power on the 1200 foot platform of their tower in Hutchinson KS for the Air Capitol Amateur Repeater Association's 146.22/82 repeater. We had altitude that normally rented for .25/foot/month or $300. I helped install that system 37 years ago, those are the toes of my boots seen in . . . http://www.aeroelectric.com/Pictures/Misc/KTVH.jpg The amateur radio fraternity for 100+ miles around Hutchinson have enjoyed the value of access to that tower without having to pay the $150,000 rent that other folks have paid to share the same space over the years. Yes, KTVH has other revenue sources that justify putting the tower up irrespective of the club's ability or willingness to "donate" to their coffers. In retrospect, I regret that as president of the club for many years, I didn't have the presence of mind to acknowledge an exceedingly unique privilege we enjoyed. We should at least have sent some nice cheese, nut and fruit baskets every Christmas to the technical and management staff that supported and tolerated us for all those years . . . and still do to this day. It's too easy to loose sight of the true value received from the graciousness of our hosts as we go through life. I'd like to take this opportunity to raise the awareness of the List members as to the unique position we occupy on Matt's system and in particular, alternatives we'd be stuck with if Matt had not taken it upon himself to share the best he knows how to do with the rest of us. We have no right to demand anything of Matt and every obligation to share the load. In addition to renting website space on his system, the 'Connection donates about $500 of in-kind products to support the fund raiser. A few years ago, Matt was assaulted with a frivolous lawsuit by JPI over allegations of trademark infringement. The 'Connction mounted a drive to contribute to Matt's defense. As I recall, the AeroElectric- List raised about $3500. Whip out your credit cards guys. Don't know about you but it would be a sad day in my life should we find it necessary to conduct this List on AOL or Yahoo just because Matt's personal $burdens$ assumed on our behalf were not adequately shared by us all. Bob . . .


    Message 3


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    Time: 06:53:36 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: Z-12 Questions
    At 02:00 PM 11/12/2007 -0500, you wrote: > >I have now read my new Aero Electric Connection cover to cover. Even >for someone with a university education in electronics, it was still >fabulously enlightening. Thanks Bob ! >One of the things I have already learned is that Bob has designed >everything as it is for a particular and often unapparent reason. >So I have questions before I change anything :-) Good thinking . . . >I am building a night VFR aircraft which will have a Dynon as the main >instruments and engine monitoring. I will probably have a real ASI >and altimeter, since I find them much easier to read and I can happily >fly without the Dynon then. We take long distance trips, so I am more >concerned with failures that make it difficult to fly 10 hours home >than flight safety to get back on the ground, since I am usually >flying in nice weather. > >In my 400 hours of flying, I have already had an alternator failure in >a rental aircraft. Although it was uneventful really, I would not >want to fly a long trip home without any electrics. > >So Z-12 looks like a good fit for me, with an SD-8 as the backup >alternator (brilliant idea this product). Why not 13/8? Z-12 is a standby alternator retrofit philosophy for airplanes already flying. Not really intended for new design. >Figure 17-4 shows an SD-8 charging the battery directly, whereas Z-12 >is like 17-8 with the two alternators are in parallel, and thus the >SD-8 cannot charge the battery with the contactor open. I don't think >the B&C SB1B-14 regulator is intended for the SD-8. So wire the SD-8 >like figure 17-4 ? Let's not mix/match features across architectures. Concentrate on lowest parts count (which translates to minimized weight, $time$ to install and cost of ownership) that meets mission goals. >It is easy to put a long list of items on the endurance bus. However, >maybe that doesn't matter. The likely failure modes need to be >analyzed. In the event of an alternator failure, switches can be used >to turn off unnecessary devices, so it doesn't matter which bus they >are really on (just contactor hold current). In the event of an >electrical fire, the battery contactor will be switched off, so only >the necessary items for an immediate emergency landing need to be on >the endurance bus. It does matter . . . you need to set you own design goals for performance in the endurance mode of en route flight. With one alternator, battery capacity is used to support en route loads so we strive to keep them very low . . . say 2-3 amps so that there are some reserves in the battery for approach to landing. As soon as you add the SD-8, NOW endurance loads can be up to 8A and hold the battery completely in reserve for approach to landing. >Maybe an electrical fire is far less likely since I will be using >fuses almost entirely. Unlike a circuit breaker that cannot be >trusted to pop, the fuse will likely blow. No fire, smoke or smell, >so usually no need to turn off the battery contactor ?? I've never seen a breaker refuse to open on a hard fault. But they DO allow more energy to be driven into the fault condition than their faster cousins. But yes, circuit protection of either variety can be expected to avoid bad smells in the cockpit. >The diode tying the main bus to the endurance bus seems unnecessary. >The main bus could easily be wired to pin 3 of the e-bus alternate >feed switch. This implies the diode is more reliable than the switch >(which is only switched once to test at each run-up). If it is a >reliability concern, why not wire the switch and keep the diode ? Or >is there another reason I haven't even guessed at ? The diode IS more reliable than a switch. Further, the modification you suggest runs BOTH power paths for the e-bus through the single component . . . i.e. single point of failure for power to the e-bus. >I will appreciate everyone's input. If I were building an airplane today, Z-13/8 is my architecture of choice for kind of aircraft I would be building and the manner in which I plan to use it. I suspect that Z-13/8 would be most adequate for 98% of the OBAM aircraft being licensed every year. Do your load analysis. Decide which devices will reside on which busses. Then starting with Z-13/8, deduce what failure mode or design goal is not being accommodated. Bob . . .


    Message 4


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    Time: 07:34:24 AM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: ROT - Network costs
    I am fully supportive of Matt's activity. I only wanted to comment on the network pricing. If they are paying $2,500 for a local T1 in Wichita, you need to find another provider. I'm getting a 10mb pipe into my office for $1,500 here in Columbus. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Tuesday, November 13, 2007 9:35 AM Subject: Re: AeroElectric-List: Re: Matt's Profiteering (not) <nuckolls.bob@cox.net> http://www.aeroelectric.com/Pictures/Misc/MatronicsRack.jpg This is the Phase III upgrade to the equipment that in part supports 64 lists. This is not your grandpa's resurrected 486. I believe this system has access to a T1 interface to the 'net. Last time I checked on one of these in Wichita, they were about $2500 a month!


    Message 5


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    Time: 08:40:27 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: ROT - Network costs
    At 10:29 AM 11/13/2007 -0500, you wrote: > >I am fully supportive of Matt's activity. > >I only wanted to comment on the network pricing. If they are paying $2,500 >for a local T1 in Wichita, you need to find another provider. I'm getting >a 10mb pipe into my office for $1,500 here in Columbus. That was a price quoted to me about 10 years ago. Like all things in the communications market driven by a rapidly evolving technology and intense competition, the prices are no doubt better by now . . . but it's still a whole lot more than my favorite high-speed Internet connection! Bob . . .


    Message 6


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    Time: 08:44:02 AM PST US
    From: Ernest Christley <echristley@nc.rr.com>
    Subject: Re: Matt's Profiteering (not)
    Robert L. Nuckolls, III wrote: > <nuckolls.bob@cox.net> > > >> I've sent a check, but I hate to see things going overboard. Massive >> server? I don't know how many list Matt's running, but the >> Aeroelectric list and a dozen like it would run fine on a 5yr-old low >> end computer contected to a residential broadband connection. I ran >> several list a while back, and like you say, it gets old. It can be >> rather tedious at times, and it is one more responsibility that isn't >> building airplanes. >> Matt does more than I ever cared to, with the virus/spam scanning and >> all, but it is still a fairly intermittent duty. Maintaining the >> forums may be different. I would never run one, because I don't even >> like to use them. >> Yahoo irritates the snot out of me every time I try (generally >> unsuccessfully) log on. All the useless graphics, and adds for >> consumer CRAP flooding my connection just grates on my last nerve. >> You're paying every time you log onto Yahoo, because they are selling >> YOU. You are the product they sell to advertisers, and everything >> about their site screams that at you. I appreciate a clean, >> uncluttered text interface and I'm willing to pay a few dollars to >> keep it. >> >> Matt deserves his due. I just object to the hyperbole. > > Nothing hyperbolic about it . . . take a peek at: > > http://www.aeroelectric.com/Pictures/Misc/MatronicsRack.jpg > > This is the Phase III upgrade to the equipment > that in part supports 64 lists. This is not your > grandpa's resurrected 486. I believe this system > has access to a T1 interface to the 'net. Last time > I checked on one of these in Wichita, they were about > $2500 a month! Let's put some numbers on it, and then decide if it is hyperbolic or not. Your message that I'm responding to was 5.5kB, not including the headers. Let's use 5kB as an average message size (because it's a nice round number). 5kB translates to 40kb (bytes to bits), which will tend to use 50kb of bandwidth over ethernet. Most telecom works out to 80% efficient once all the overhead is accounted for. On an extremely busy day, a list might get 100 messages (again, just an easy number), and we're looking at 64 lists...6400 messages at 50,000 bits each...that's 320,000,000 bits per day, or 37,037bps. All the email list running full tilt would stress a good analog modem, but just barely. Mail is a store-and-forward protocol, so daily averaging would actually work. No, that rack isn't a resurrected 486, but a resurrected 486 will do the job we're discussing without breaking a sweat, even if you added some decent virus scanning. A 486 with a modem is not what I would consider a "massive server". The original comment was about the hardware required to run the list, not what Matt had. The hardware requirements to run a mailing list are very modest at most. The typical time requirements are modest. The tedium of dealing with a spam attack when you'd rather be doing <anything_else> is high. I get far more out of each mailing list that I'm subscribed to than I do from all the magazines I subscribe to. The benefits far outweigh the costs, so, yes, break out the credit-cards. Acknowledge that Matt's contribution is far greater than what we're individually paying for it. I'm very grateful that Matt allows us, as guest, to use a portion of his servers to openly exchange ideas and information. I'm much more grateful that he expends the occasional weekend to keep the communication lines open. I'm willing to spend a little to show my appreciation. I don't think a thousand baskets of fruit and nuts will be beneficial to Matt, and the Paypal option was easier anyway, but we do have to keep it real.


    Message 7


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    Time: 09:02:24 AM PST US
    Subject: Re: Matt's Profiteering (not)
    From: Dj Merrill <deej@deej.net>
    Ernest Christley wrote: > > > On an extremely busy day, a list might get 100 messages (again, just > an easy number), and we're looking at 64 lists...6400 messages at > 50,000 bits each...that's 320,000,000 bits per day, or 37,037bps. All > the email list running full tilt would stress a good analog modem, but > just barely. Mail is a store-and-forward protocol, so daily averaging > would actually work. No, that rack isn't a resurrected 486, but a > resurrected 486 will do the job we're discussing without breaking a > sweat, even if you added some decent virus scanning. A 486 with a > modem is not what I would consider a "massive server". The original > comment was about the hardware required to run the list, not what Matt > had. Hi Ernest, I've been doing Unix Systems adminstration for the past 18 years or so, and I can assure you that you are missing a huge part of the picture. As a part of my daily job I run a small mail server with about a dozen mailing lists on it, with a small number of people subscribed. The system is a dual-core 2.8 Ghz machine with a couple of gig of RAM. You would think this would be overkill to run these lists, however, that vile and foul entity known as SPAM makes this poor machine struggle at times, at rare times causing hours of backlog. We literally get hundreds of thousands of SPAM messages per day, which take a huge amount of processing and computing resources to filter. I can safely assure you that a 486 would choke and die on my small mailing lists, and would in no way be able to handle the loads of Matt's mailing lists. -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005


    Message 8


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    Time: 09:15:51 AM PST US
    Subject: Re: Power schematic for review
    From: "Eric M. Jones" <emjones@charter.net>
    > > This is the message That I got from ULPower when I asked them about > overvoltage protection. > "The Regulator has an internal over-voltage shunt built in." An over-voltage protector comes in two basic flavors. 1) A load dump over-voltage is 60V for 500 mS (or so). This is not hard to protect against. 2) A hard failure of the regulator or alternator, in the worst case puts out 60V (or more!) forever. OUCH. Both problems need amelioration. "I tried being reasonable, I didn't like it." ---Clint Eastwood -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones@charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=145739#145739


    Message 9


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    Time: 09:41:24 AM PST US
    From: Charles Brame <chasb@satx.rr.com>
    Subject: My SL-70 findings
    My SL-70 does the same thing. However, I find that if I turn the transponder off, wait a few seconds and then turn it back on, it goes through its "TEST" phase and works normally. I think the FAIL mode is triggered by a low voltage situation which occurs during engine start. I put it on my checklist to turn the transponder "OFF" before start. Once the alternator is on line, I turn the transponder "ON" and rarely have problems. Charlie Brame RV-6A N11CB San Antonio ------------------------------------------------------ > Time: 05:52:24 AM PST US > From: "Ralph E. Capen" <recapen@earthlink.net> > Subject: AeroElectric-List: My SL-70 findings > > > Reposted from other lists - hopefully to elicit Bob N's comments! > > Here's what I've done/found: > > Upon start-up the SL-70 says TEST and FAIL in the two display windows. > If I turn the little knob on the right - it goes to the specific > tests individually > - all PASS except for SYN, RECV, and TRAN > Took antenna direct to the back of the unit (down to the first > piece of coax) with > a 5.5" aluminum disk as a ground plane. > No change > Measured continuity of the first piece of coax > Open from center to shield > Initial resistance of center conductor goes to zero shortly > Initial resistance of shield does not go to zero but remains > very low > The Transponder did not come alive - although it still continues to > pass encoder > info to the GPS > > Here's what I think: > > The radio portion of the unit is hosed and the box needs to go in > for repair - > off to call GarminAT repair. > The first antenna coupling (in the back of the unit's tray) and the > first chunk > of cable attached thereto is where I'll start troubleshooting the > resistance > problem. > > Here's where I need comments: > RG400 shield resistance - I think it should go to zero just like > the center conductor. > The first pair of connectors appear to be silver plated - and the > plating appears > to be oxidized - I would think that inserting and reseating the > connector should > (but shouldn't need to) renew the connection. > This is the same tray connector (I think) that has been recently > mentioned on this > list. > > Thanks in advance, > Ralph Capen > >


    Message 10


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    Time: 10:07:15 AM PST US
    From: "Ralph E. Capen" <recapen@earthlink.net>
    Subject: Re: My SL-70 findings
    Charlie, Thanks for the response....I'm still doing ground testing - haven't got the big fan up front running yet. I have a regulated power supply feeding my PC680 battery set up for 13.5VDC. I've also called GarminAT repair - they said to chase down the resistance in the antenna coax first. When yours fails, does it still process altitude data to your GPS? Have you tried turning the inner knob to see which subtest invoked the failure mode? Just curious to see how it acts overall. Thanks, Ralph -----Original Message----- >From: Charles Brame <chasb@satx.rr.com> >Sent: Nov 13, 2007 12:37 PM >To: "Ralph E. Capen" <recapen@earthlink.net>, AeroElectric List <aeroelectric-list@matronics.com> >Subject: AeroElectric-List: My SL-70 findings > > >My SL-70 does the same thing. However, I find that if I turn the >transponder off, wait a few seconds and then turn it back on, it goes >through its "TEST" phase and works normally. I think the FAIL mode is >triggered by a low voltage situation which occurs during engine >start. I put it on my checklist to turn the transponder "OFF" before >start. Once the alternator is on line, I turn the transponder "ON" >and rarely have problems. > >Charlie Brame >RV-6A N11CB >San Antonio > >------------------------------------------------------ > >> Time: 05:52:24 AM PST US >> From: "Ralph E. Capen" <recapen@earthlink.net> >> Subject: AeroElectric-List: My SL-70 findings >> >> >> Reposted from other lists - hopefully to elicit Bob N's comments! >> >> Here's what I've done/found: >> >> Upon start-up the SL-70 says TEST and FAIL in the two display windows. >> If I turn the little knob on the right - it goes to the specific >> tests individually >> - all PASS except for SYN, RECV, and TRAN >> Took antenna direct to the back of the unit (down to the first >> piece of coax) with >> a 5.5" aluminum disk as a ground plane. >> No change >> Measured continuity of the first piece of coax >> Open from center to shield >> Initial resistance of center conductor goes to zero shortly >> Initial resistance of shield does not go to zero but remains >> very low >> The Transponder did not come alive - although it still continues to >> pass encoder >> info to the GPS >> >> Here's what I think: >> >> The radio portion of the unit is hosed and the box needs to go in >> for repair - >> off to call GarminAT repair. >> The first antenna coupling (in the back of the unit's tray) and the >> first chunk >> of cable attached thereto is where I'll start troubleshooting the >> resistance >> problem. >> >> Here's where I need comments: >> RG400 shield resistance - I think it should go to zero just like >> the center conductor. >> The first pair of connectors appear to be silver plated - and the >> plating appears >> to be oxidized - I would think that inserting and reseating the >> connector should >> (but shouldn't need to) renew the connection. >> This is the same tray connector (I think) that has been recently >> mentioned on this >> list. >> >> Thanks in advance, >> Ralph Capen >> >> > >


    Message 11


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    Time: 11:23:23 AM PST US
    From: Ernest Christley <echristley@nc.rr.com>
    Subject: Re: Matt's Profiteering (not)
    Dj Merrill wrote: > You would think this would be overkill to run these lists, however, that > vile and foul entity known as SPAM makes this poor machine struggle at > times, at rare times causing hours of backlog. We literally get > hundreds of thousands of SPAM messages per day, which take a huge amount > of processing and computing resources to filter. I can safely assure > you that a 486 would choke and die on my small mailing lists, and would > in no way be able to handle the loads of Matt's mailing lists. > > -Dj > > There I was set up with a perfectly cogent argument, and you come along with all your facts..and figures..and experience. How am I supposed to compete with THAT?!! It's about as bad as arguing with my wife. Sheesh! I can't ever get a break. I stand corrected. I never had a big problem with SPAM; though, the list I ran wasn't as popular as Aeroelectric and it was a few years ago.


    Message 12


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    Time: 11:51:36 AM PST US
    Subject: Re: Matt's Profiteering (not)
    From: Dj Merrill <deej@deej.net>
    Ernest Christley wrote: >> > There I was set up with a perfectly cogent argument, and you come > along with all your facts..and figures..and experience. How am I > supposed to compete with THAT?!! It's about as bad as arguing with my > wife. Sheesh! I can't ever get a break. > > I stand corrected. I never had a big problem with SPAM; though, the > list I ran wasn't as popular as Aeroelectric and it was a few years ago. *grin* No worries. At first glance I would totally agree with you that a smaller machine should be able to handle the load, and several years ago it could have back before SPAM became so overwhelming. You would not believe the struggle we have with handling SPAM. Balancing the load on the servers, the aggressiveness of the filters, and keeping everything updated is a complete nightmare. I only wish we could make sending out SPAM a capital offense... or resort to the rules of the Old West! -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005


    Message 13


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    Time: 12:33:01 PM PST US
    Subject: Power Diagram for peer review - Comments please
    From: "darinh" <gerns25@netscape.net>
    here is yet another diagram for peer review. I am a novice at best in the electrical department and want this system to be accurate and reliable. I have used Bob's drawings to make this hybrid power diagram for my specific case. As a background, here is what I am working with: - Rotax 914 - External 40 Amp Alternator (primary) - Rotax internal alternator (as backup) - Single battery My understanding is that the two alternators can be setup on switches and in the event that I have a failure of the primary, I can switch it off and switch on the backup. I pulled pieces and parts from various drawings and need someone or a couple someones to provide some review. I appreciate the help! -------- Darin Hawkes Series 7 (under Construction) 914 Turbo Ogden, Utah Read this topic online here: http://forums.matronics.com/viewtopic.php?p=145775#145775 Attachments: http://forums.matronics.com//files/rotax_914_modified_102.pdf


    Message 14


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    Time: 01:33:34 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Matt's Profiteering (not)
    Not sure if I missed something in the calculation, but even if ever list got 100 messages a day, for 64 lists, at 6400 messages, that's no big deal at all. But, what is a big deal is if there are another 4000 people subscribed, so once 6400 messages come in, there are now 25,600,000 messages that need to be delivered, and each negotiation of SMTP takes a bit of time to accomplish and retry if it fails. Then you add the fact that 85-95% of ALL email is SPAM, and you would find that there might be another 50,000 or more inbound connections that come in and churn up the spam processors (each message would have to be crunched by the spam filters). So yup, I'm with Dj in that a 2Ghz box can take a lot of power just to handle the email load. Then, take it a step further. Every message that comes in is going to be databased, and processed for web distribution. And remember that now that images are supported on some of the lists, the message sizes go up....especially when ding-dong's forget to resize that 5Mb photo. But I'm sure the bulk of the added costs come from keeping up with good hardware. When you have thousands of people relying on you for their enjoyment, even a hiccup can cause phone calls and emails. So you add some good RAID, and a backup system, and a few other hardware odds and ends and now you're talking a few more bucks. The bandwidth costs may add up too, but they're just a piece of the puzzle. Keep in mind that although I am able to get 10Mb fiber for a good rate, and they're about to launch Fiber to the home in my neighborhood, there are still locales even out near silicon valley that a T1 is all you can get, and you don't necessarily get the same competitive rate as you would in other locales. Anyway, not trying to be argumentative, because everyone will eventually do what they feel is what they need to do. But, I do get a kick out of thinking about the technologies involved. I don't think anyone who's here argues the value of what Matt provides, because if they didn't like it that much they'd be gone anyway. I'm just impressed that he'd care enough to do it as a side job and not profiteer on it so he can play all day. It then becomes more of a personal thing. Tim Olson - RV-10 N104CD - Flying do not archive Dj Merrill wrote: > > Ernest Christley wrote: >>> >> There I was set up with a perfectly cogent argument, and you come >> along with all your facts..and figures..and experience. How am I >> supposed to compete with THAT?!! It's about as bad as arguing with my >> wife. Sheesh! I can't ever get a break. >> >> I stand corrected. I never had a big problem with SPAM; though, the >> list I ran wasn't as popular as Aeroelectric and it was a few years ago. > > *grin* No worries. At first glance I would totally agree with you > that a smaller machine should be able to handle the load, and several > years ago it could have back before SPAM became so overwhelming. You > would not believe the struggle we have with handling SPAM. Balancing > the load on the servers, the aggressiveness of the filters, and keeping > everything updated is a complete nightmare. > > I only wish we could make sending out SPAM a capital offense... or > resort to the rules of the Old West! > > -Dj >


    Message 15


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    Time: 01:33:57 PM PST US
    Subject: Re: Matt's Profiteering (not)
    From: "Chuck Jensen" <cjensen@dts9000.com>
    Not to get political about things, but if our fine government, instead of spending millions and thousands of man-hours going after some college kid with a nickel bag of dope, they would put their time and resources into spanking-the-spammers, that would be doing some good that affects nearly everyone. For sure, Spam is not a victimless crime!!! Chuck Jensen -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of Dj Merrill Sent: Tuesday, November 13, 2007 2:50 PM Subject: Re: AeroElectric-List: Re: Matt's Profiteering (not) Ernest Christley wrote: >> > There I was set up with a perfectly cogent argument, and you come > along with all your facts..and figures..and experience. How am I > supposed to compete with THAT?!! It's about as bad as arguing with my > wife. Sheesh! I can't ever get a break. > > I stand corrected. I never had a big problem with SPAM; though, the > list I ran wasn't as popular as Aeroelectric and it was a few years ago. *grin* No worries. At first glance I would totally agree with you that a smaller machine should be able to handle the load, and several years ago it could have back before SPAM became so overwhelming. You would not believe the struggle we have with handling SPAM. Balancing the load on the servers, the aggressiveness of the filters, and keeping everything updated is a complete nightmare. I only wish we could make sending out SPAM a capital offense... or resort to the rules of the Old West! -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005


    Message 16


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    Time: 02:11:40 PM PST US
    From: sam ray <sam95037@yahoo.com>
    Subject: Custom Instrument Panel Ground Block
    Bob I'd like to make a custom instrument panel ground block for my rv8- checked with B&C, they only make the two sizes, and do not sell the parts. Are the fast on tabs commercially available? Sam Ray Get easy, one-click access to your favorites. Make Yahoo! your homepage. http://www.yahoo.com/r/hs


    Message 17


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    Time: 02:24:20 PM PST US
    From: "Neal George" <n8zg@bellsouth.net>
    Subject: Custom Instrument Panel Ground Block
    SteinAir has them... http://www.steinair.com/accessories.htm Neal Bob I'd like to make a custom instrument panel ground block for my rv8- checked with B&C, they only make the two sizes, and do not sell the parts. Are the fast on tabs commercially available? Sam Ray


    Message 18


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    Time: 02:25:06 PM PST US
    From: "Ben Westfall" <rv10@sinkrate.com>
    Subject: Re: Matt's Profiteering (not)
    I run several mailservers and manage several racks of servers in heavily laden production environments. One of our spam gateways gets 1M messages per month with about 50,000 of them being valid emails that are let through. This particular spam gateway appliance (much like Matt's Barracuda Spam Gateway) costs us about $1000/yr in subscription fees to run. It was about $4000 to purchase when new. Rack space, bandwidth, and electricity to host is not included. I would say this one server cost me about $250-$300/month. Spam is about 97% of all email. Really sucks. -Ben Westfall


    Message 19


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    Time: 02:46:27 PM PST US
    Subject: Re: Z-20 System
    From: "mosquito56" <mosquito-56@hotmail.com>
    I have just seen your post and I am also interested in the 601-Jab3300 z/20 diagram. I haven't seen any answers to your post but would like to know more about this diagram Don -------- Don Merritt- Laredo, Tx Apologies if I seem antagonistic. I believe in the freeflowing ideas and discussions between individuals for assistance in this thing we call life. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=145801#145801


    Message 20


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    Time: 03:39:43 PM PST US
    Subject: Custom Instrument Panel Ground Block
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    Yes, Go to Steinair.com he has them for like a buck per strip. Get a piece of Brass plate and solder one up. I made a 60 tab ground block for about $5...Brass bolt form the hardware store. Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of sam ray Sent: Tuesday, November 13, 2007 2:11 PM Subject: AeroElectric-List: Custom Instrument Panel Ground Block Bob I'd like to make a custom instrument panel ground block for my rv8- checked with B&C, they only make the two sizes, and do not sell the parts. Are the fast on tabs commercially available? Sam Ray Get easy, one-click access to your favorites. Make Yahoo! your homepage. http://www.yahoo.com/r/hs


    Message 21


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    Time: 04:52:58 PM PST US
    From: Dennis Golden <dgolden@golden-consulting.com>
    Subject: Re: Matt's Profiteering (not)
    Chuck Jensen wrote: > <cjensen@dts9000.com> > > Not to get political about things, but if our fine government, > instead of spending millions and thousands of man-hours going after > some college kid with a nickel bag of dope, they would put their time > and resources into spanking-the-spammers, that would be doing some > good that affects nearly everyone. For sure, Spam is not a > victimless crime!!! The problem is that (for example) over the past 2 to 3 weeks, about 80 to 85 percent of the spam on my mail server has been comming from Poland. It's not something that our government alone is going to fix. Just my $0.02. Dennis -- Dennis Golden Golden Consulting Services, Inc.


    Message 22


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    Time: 05:47:12 PM PST US
    From: "Dennis Johnson" <pinetownd@volcano.net>
    Subject: Master Relay Switching High Current
    I now have a hundred hours on my Lancair Legacy wired using Z13-8. I'm happy that I've only had a few electrical issues, none of which were significant. But I'm wondering about my master relay, a continuous duty one from B&C. My airplane uses a hydraulic pump to raise and lower the landing gear. The pump is powered by an electric motor protected by a 40 amp ANL fuse. I haven't measured it, but factory specs indicate that current peaks at close to 100 amps just before the pump shuts off as it produces peak pressure. The hydraulic pump automatically turns on and off to maintain set pressure whenever the master switch is on. When the airplane is parked overnight, hydraulic pressure bleeds down enough that the automatic pressure switch closes. Of course, since the master switch is turned off, the pump doesn't turn on. But when I turn on the airplane's master switch, the hydraulic pump immediately runs for a split second to restore hydraulic pressure. I think that the master relay is therefore switching approximately 100 amps. My understanding is that a continuous duty relay, like the master relay, can carry large current loads once it is closed, but it isn't good at switching large loads. Should I expect premature failure of my master relay? If so, I'll just carry a spare. They're reasonably cheap and light weight. Thanks, Dennis Johnson Lancair Legacy #257


    Message 23


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    Time: 06:23:43 PM PST US
    Subject: Re: Master Relay Switching High Current
    From: "Matt Prather" <mprather@spro.net>
    There may be some concern with making the connection (turning on the system including the pump), but I'd guess the real limitation is on breaking the connection. It wouldn't surprise me if your master relay lives a normal lifespan under this kind of use. I'll be interested in what the experts come up with.. :) Regards, Matt- > I now have a hundred hours on my Lancair Legacy wired using Z13-8. I'm > happy that I've only had a few electrical issues, none of which were > significant. But I'm wondering about my master relay, a continuous duty > one from B&C. > > My airplane uses a hydraulic pump to raise and lower the landing gear. > The pump is powered by an electric motor protected by a 40 amp ANL fuse. > I haven't measured it, but factory specs indicate that current peaks at > close to 100 amps just before the pump shuts off as it produces peak > pressure. > > The hydraulic pump automatically turns on and off to maintain set pressure > whenever the master switch is on. When the airplane is parked overnight, > hydraulic pressure bleeds down enough that the automatic pressure switch > closes. Of course, since the master switch is turned off, the pump > doesn't turn on. > > But when I turn on the airplane's master switch, the hydraulic pump > immediately runs for a split second to restore hydraulic pressure. I > think that the master relay is therefore switching approximately 100 amps. > My understanding is that a continuous duty relay, like the master relay, > can carry large current loads once it is closed, but it isn't good at > switching large loads. > > Should I expect premature failure of my master relay? If so, I'll just > carry a spare. They're reasonably cheap and light weight. > > Thanks, > Dennis Johnson > Lancair Legacy #257


    Message 24


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    Time: 07:08:41 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: Tyco and all its problems
    > >Anyway the GX11 will be about $120, but the Type 70 ($37.00 from Newark) >is not really useable in my opinion. I presume we're discussing use of the Type 70 as an alternator b-lead disconnect device. For use as battery contactor (99.99% of all applications in 200,000 or so airplanes for 60 years) the down-sides are not so significant. > You may want the accessory contacts and long leads...couldn't hurt. > >The Kilovac EV200aaana (aka Blue Sea 9012) is still great (similar to the >Gigavac GX11). > >The type 70 is problematic even if very common and long in the tooth. It >is deficient in four main areas: > >1) Poor coil suppression (this can be retrofitted to improve it) Not "poor" but "no" coil suppression as a factory installed feature. This is typical of the majority of contactors and relays on the market. It's presumptuous for a manufacturer to include coil suppression out-of-hand . . . this should be left up to the system integrator. Tests here have shown that the simple diode arc suppression offers no significant effects on relay/contactor service life. See: http://www.aeroelectric.com/Pictures/Curves/704-1DelayNoDiode.gif http://www.aeroelectric.com/Pictures/Curves/704-1DelayWithDiode.gif http://www.aeroelectric.com/Pictures/Curves/704-1OpeningTimeNoDiode.gif http://www.aeroelectric.com/Pictures/Curves/704-1OpeningTimeWithDiode.gif >2) Inadequate operating temperature. My GUESS is that the early ones had >fiber/bakelite interiors, now they are Nylon. Regardless 122F spec is way >too low to use. . . . under the cowl perhaps. Unless irradiated by exhaust stack IR, parts under the cowl spend very little time in a 122F environment . . . and the most striking scenarios involve hot-soak of airspace under the cowl after engine shutdown. Under this scenario, the b-lead contactor is de-energized which eliminates a large source of temperature rise energy, internal coil dissipation. These contactors have been used successfully on the firewall of thousands of aircraft. > >3) Inadequate G force withstand. 2G ?? Where does this come from and of what significance? I found no manufacturer's data limiting acceleration. Since inflight g-loading is applied while the contactor is energized, g-loads are not an issue for as-installed performance. I'll have to dig through the archives but I believe tests showed that it takes 4+ G of linear acceleration to close a de-energized contactor. >4) Open against Vmax. 35V. They could sustain an arc if the alternator >runs away. Don't know where "35" comes from, it depends on lots of variables not characterized by White Rogers in the data sheets. Yes, if the contactor is called upon to do a real OV shutdown, there is a risk with current designs that an arc will establish between spreading contacts and continue to destruction of the contactor as well. However, it poses no little if any risks to the rest of the system. But an investigative goal I have for this winter when the drive stand . . . http://www.aeroelectric.com/Pictures/Alternator_Test_Stand/DSCN0961.JPG . . . is running will be to see if I can deliberately precipitate meltdown in an S701 contactor. Irrespective of this yet to be demonstrated condition, the AEC9004 . . . http://aeroelectric.com/articles/Adapting_IR_Alternators_to_Aircraft.pdf will keep dv/dt stresses on the low-cost contactor well within its design limits. I've had two readers comment on conducted noise emissions from EV200 contactors . . . so all is not 'golden' with the $high$ contactors. Test plans for the repeatable experiment are in place. We'll be able to convert WAGs and hypothesis to demonstrable working practice in the not too distant future. Bob . . .


    Message 25


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    Time: 10:42:32 PM PST US
    From: Werner Schneider <glastar@gmx.net>
    Subject: Re: Matt's Profiteering (not)
    And Ernest do not forget, your numbers are the mails coming in, but how many 1000 users has the server to send out mail to? I think that might account for most of the traffic over the needed link. I could tell you from another list server, due to a heavy SPAM attack I've not got ANY mail since 7 days I can only read them currently over the web interface as the message fwd is shutdown since a week. and do not archive Werner Ernest Christley wrote: > <echristley@nc.rr.com> > > Dj Merrill wrote: >> You would think this would be overkill to run these lists, however, that >> vile and foul entity known as SPAM makes this poor machine struggle at >> times, at rare times causing hours of backlog. We literally get >> hundreds of thousands of SPAM messages per day, which take a huge amount >> of processing and computing resources to filter. I can safely assure >> you that a 486 would choke and die on my small mailing lists, and would >> in no way be able to handle the loads of Matt's mailing lists. >> >> -Dj >> >> > There I was set up with a perfectly cogent argument, and you come > along with all your facts..and figures..and experience. How am I > supposed to compete with THAT?!! It's about as bad as arguing with my > wife. Sheesh! I can't ever get a break. > > I stand corrected. I never had a big problem with SPAM; though, the > list I ran wasn't as popular as Aeroelectric and it was a few years ago. > >




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