AeroElectric-List Digest Archive

Tue 01/08/08


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 03:15 AM - Power Conditioning circuits (Peter Mather)
     2. 07:54 AM - Electrical System Reliability (and other ???) ()
     3. 08:21 AM - Re: Question about Annunciating Lights (Ernest Christley)
     4. 11:41 AM - Re: Power Conditioning circuits (Robert L. Nuckolls, III)
     5. 01:44 PM - Re: Rebuilding Gyros (Hinde, Frank George (Corvallis))
     6. 03:56 PM - Re: Rebuilding Gyros (bob noffs)
     7. 03:56 PM - Re: Low voltage problem resolved (Les Goldner)
     8. 04:56 PM - Fw: Europa XS with ULPower 260i engine (Gaye and Vaughn)
     9. 06:10 PM - Re: Re: Exploding Capacitors? (Daniel Langhout)
    10. 07:14 PM - Figure Z-13/8 with Dual EI (non-P/Emag) (Dan Langhout)
    11. 07:15 PM - Re: Question about Annunciating Lights (Greg Young)
    12. 08:44 PM - Wingtip Antenna Grounding (Sully)
    13. 09:23 PM - Looking good for the seminar (Don Hall)
 
 
 


Message 1


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    Time: 03:15:40 AM PST US
    From: "Peter Mather" <peter@mather.com>
    Subject: Power Conditioning circuits
    Bob You have explained many times how avionics should be able to withstand the vagaries of aircraft power without the need for an avionics master. I'm playing around with some pal based circuits to provide derived information in the cockpit using the serial outputs from the dynon and GPS. Do you have a standard circuit you can recommend to take the aircraft power and derive a safe supply to the electronics. Currently I'm just using a diode to protect against reverse polarity, a transorb to take out the worst spikes and the usual 7805 with a couple of capacitors either side of it. Any info or suggestions gratefully received Best regards Peter


    Message 2


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    Time: 07:54:42 AM PST US
    From: <bakerocb@cox.net>
    Subject: Electrical System Reliability (and other ???)
    1/8/2008 Hello Mark Richards, You wrote: "I really don't understand what P-leads are or the difference between P-mags and E-mags. What do I have with the LASAR system???" I admire your very ambitious design effort and your willingness to ask questions. But the elephant cannot be eaten in one setting or with one bite -- just keep nibbling away. To answer one question and make suggestions: 1) P leads are the means of turning a conventional magneto OFF by preventing it from sending high voltage electricity to the spark plugs. The P lead electrical connection on the external surface of a magneto is connected to the primary coil (hence the nomenclature "P") inside the magneto. If the primary coil is connected to ground via the P lead, usually by means of an "ignition switch", then the magneto is considered OFF and will generate no high voltage spark. 2) If you will go to the emagair web site you will be able to learn the difference between a P mag and an E mag. http://www.emagair.com/ 3) Unison has a number of publications available on their Lasar ignition system. Some they will send you for free, others will cost money. I suggest that you contact them and request the free information and learn what is available at cost. http://www.unisonindustries.com/ourproducts/lasarelectronicignition.html You need to do much more research on the Lasar system before you are ready to make a decision on whether to use it or not. Please continue to ask specific questions and we will do our best to help. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge."


    Message 3


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    Time: 08:21:30 AM PST US
    From: Ernest Christley <echristley@nc.rr.com>
    Subject: Re: Question about Annunciating Lights
    >> I am looking for a method or product to cage the LED lighting for >> each individual annunciator. So when one lights up, you do not get >> bleed over light into an annunciator above or below the one that is lit. >> Look at some of those "Daily Dose" medicine organizers at the drug store. They have little compartments for each day of the week. Might find something similar in a bait'n'tackle shop. Another option is to get a strip of 1/4" plexiglass or even black delrin. A 3/16" bit will drill a hole that is a push fit for a 5mm LED. The 10 degree spread LED won't bleed over into adjacent areas much.


    Message 4


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    Time: 11:41:58 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: Power Conditioning circuits
    At 10:56 AM 1/8/2008 +0000, you wrote: > >Bob > >You have explained many times how avionics should be able to withstand the >vagaries of aircraft power without the need for an avionics master. I'm >playing around with some pal based circuits to provide derived information >in the cockpit using the serial outputs from the dynon and GPS. Do you >have a standard circuit you can recommend to take the aircraft power and >derive a safe supply to the electronics. Currently I'm just using a diode >to protect against reverse polarity, a transorb to take out the worst >spikes and the usual 7805 with a couple of capacitors either side of it. > >Any info or suggestions gratefully received Sure. See: http://www.aeroelectric.com/Pictures/Schematics/power_conditioning.pdf This is an excerpt from a program I'm doing for a client that illustrates the general arrangement for achieving a variety of power supplies and interfacing them with aircraft wiring where inputs will be subject to 80v 100 mS spikes, 40V 1-second surge, HIRF, conducted noise, and lightning. I think this diagram will get you moving in the right direction for achieving the desired level of immunity from the wild-and-wooly critters that roam around and near airplanes. Study this a bit and come back with questions. Bob . . .


    Message 5


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    Time: 01:44:47 PM PST US
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    Subject: Rebuilding Gyros
    Marty, Really now, do yourself a favour and get rid of those gyros....Yes you can work on them yourself but why would you want to? Personally the closest any mechanical gyro is getting to my airplane is the certified Cessna across the ramp! I would sell them on Ebay and buy a Dynon...Way more reliable, will actually work, will withstand aerobatics. Frank RV7a Io360 IFR all glass with ASI and ALT steam guage backups. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Emrath Sent: Monday, January 07, 2008 6:25 PM Subject: AeroElectric-List: Rebuilding Gyros I've a couple of Electric Gyros (AI and DG) that need new bearings. For an experimental I'm under the impression I can work on these instruments myself. Has anyone else done this and know a source for the bearings? Suggestions on who might be considered to do the overhaul without a yellow tag would also be appreciated. Marty in Brentwood. RV-6A finishing.


    Message 6


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    Time: 03:56:58 PM PST US
    From: "bob noffs" <icubob@newnorth.net>
    Subject: Re: Rebuilding Gyros
    frank, yes, you can build your own airplane but who would want to? to each his own. bob noffs ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Sent: Tuesday, January 08, 2008 9:50 AM Subject: RE: AeroElectric-List: Rebuilding Gyros > <frank.hinde@hp.com> > > Marty, > > Really now, do yourself a favour and get rid of those gyros....Yes you can > work on them yourself but why would you want to? > > Personally the closest any mechanical gyro is getting to my airplane is > the certified Cessna across the ramp! > > I would sell them on Ebay and buy a Dynon...Way more reliable, will > actually work, will withstand aerobatics. > > Frank > RV7a Io360 IFR all glass with ASI and ALT steam guage backups. > > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Emrath > Sent: Monday, January 07, 2008 6:25 PM > To: aeroelectric-list@matronics.com > Subject: AeroElectric-List: Rebuilding Gyros > > > I've a couple of Electric Gyros (AI and DG) that need new bearings. For > an experimental I'm under the impression I can work on these instruments > myself. Has anyone else done this and know a source for the bearings? > Suggestions on who might be considered to do the overhaul without a yellow > tag would also be appreciated. > > Marty in Brentwood. RV-6A finishing. > > >


    Message 7


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    Time: 03:56:59 PM PST US
    From: "Les Goldner" <lgold@quantum-associates.com>
    Subject: Low voltage problem resolved
    Bob, I think I found the problem (but can't be sure until the weather clears and I fly the plane). The fuselink between SW1-4 and the Alternator controller was blown. It likely shorting out during construction because it isn't shorting now. After spending 9-hours trying to track-down the problem I have a concern about fuselinks. Unlike a fuse, you can't see that a fuselink has blown. Had I used a fuse rather than a fuselink I would have found the problem in minutes. Since my fuse holder is right next to the fuselink and I won't expose the circuit to extra lengths of non-fused wire, I plan to replace the fuselink with a 1-AMP ATC (bayonet type) fuse on my main buss. Regards, Les > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list-server@matronics.com] On > Behalf Of Robert L. Nuckolls, III > Sent: Saturday, January 05, 2008 4:09 PM > To: aeroelectric-list@matronics.com > Subject: RE: AeroElectric-List: Low voltage problem in a new plane > > --> <nuckolls.bob@cox.net> > > At 08:41 PM 1/1/2008 -0800, you wrote: > > ><lgold@quantum-associates.com> > > > >Bob, > >I really think there may be a low voltage problem with my aircraft. > >I followed your instructions and put a smart charger on the > battery for > >a full day before a two-hour flight today. With only minimal current > >draw from the Dynon, my ICOM portable VHF, the battery > contactor relay, > >and the strobes, the low voltage light would not turn off. When the > >strobes were turned off, the light did extinguish. I put a voltmeter > >across the battery before start-up. It read 12.8V. Is this > normal for a > >new fully charged battery?. > > Yes . . . > > > After landing it read 12.3V. Doesn't this indicate that I have a > >problem and I could loose battery power on a longer flight or when > >running other electrical components? > >I checked all my wires and connections. They appear OK. > Unfortunately I > >don't trust the Dynon 180 voltage so I have to find another > meter if I > >want in-flight readings. Would you suggest any further > testing before > >changing-out the voltage regulator? > > Check the voltage in flight with a known-good instrument. > Your alternator should boost the battery to 13.8 to 14.6 > volts in cruise. > > Bob . . . > > > Photoshare, and much much more: > >


    Message 8


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    Time: 04:56:52 PM PST US
    From: "Gaye and Vaughn" <vaughnray@bvunet.net>
    Subject: Fw: Europa XS with ULPower 260i engine
    I have received the following reply from the ULPower representatvie to my question, "Why do I not need to include crowbar OV protection with this engine?" Our electronics guy sent me a diagram showing the principle of how our type of regulator works. He says (in Dutch below) that: ------------------------------------------------------------------------- ------- our type is a "shunt" regulator which shorts the PMG to ground when the battery voltage increases above the nominal level so that the battery can never be over charged and damaged. The principle of a PMG is different to a Regulated Field Generator (typical in cars) where the magnetic field is regulated to vary the voltage of the generator. A PMG acts as a constant current source and therefore may be shorted out. ------------------------------------------------------------------------- ------- The regulator / rectifier we use is typically used on large capacity motorbikes and our supplier says they are very robust. He also sent the attached schematic: So as I see it, the attached schematic for my airplane should be sufficient. Vaughn Teegarden


    Message 9


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    Time: 06:10:39 PM PST US
    From: Daniel Langhout <dllang@hiwaay.net>
    Subject: Re: Exploding Capacitors?
    > > > > <snip> > At Revision 12, all of the PM alternator drawings > will be updated to place OV disconnect in the AC > output lines of the alternator as depicted in Z-16. > > > Bob . . . > </snip> > > > So what will happen to the "self exciting" feature ah la Z-25? Is this an either/or situation? Dan Langhout


    Message 10


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    Time: 07:14:06 PM PST US
    From: Dan Langhout <dllang@hiwaay.net>
    Subject: Figure Z-13/8 with Dual EI (non-P/Emag)
    Let me start off with stating that I absolutely agree with Bob's statement about Z-13 - "I can deduce no other configuration that delivers more value". Use of the self powered Pmag for one of the ignitions should ensure that the big fan keeps turning regardless of what the rest of the electrical system is up to. But what if you want to use something other than a Pmag? Lets say dual Lightspeeds or something else? Now I know that these would both be attached to the battery buss so they are independent of the battery contactor, and the backup SD-8 and battery could carry them after failure of the primary alternator. I would agree that this is probably enough. But there is still one failure mode, however remote, that could give a problem - battery failing open, battery failing short, battery cable falling off, etc. Now I know that this is exceeding unlikely but the probability is not zero. If I understand things correctly, the main alternator could/would? fail due to the "missing" battery and since the SD-8 backup was off line, both ignition systems would quit. Depending on if the SD-8 was wired according to Z-25 (self exciting) and the prop was still turning, you perhaps could get things going again but it might get tense for awhile. Here's an idea: Incorporate the self exciting feature of Z-25 into Z-13/8 to guarantee that the SD-8 was up and running even without a preflight check. Then, provide the power feed to one of the ignitions from the junction of the two steering diodes used to provide power to the Z-25 OV relay (the diodes might have to be up-sized for higher current). Under normal operation, this ignition would get its feed through the battery buss connected diode. If/when the SD-8 output voltage exceeded the normal buss voltage, the SD-8 would carry the load. Most importantly, the ignition would be instantly "on" the SD-8 after any other failure of the electrical system causing low (or no) voltage, including the unlikely departure of the battery. The only problem I see with this arrangement is that this ignition system would not be protected from an SD-8 system over voltage event. This might not be an issue with the Lightspeed which supposedly is good from 4-35V but could be with other systems. So, am I totally out to lunch here? Am I attempting to solve a non-problem? What do you think? Dan Langhout


    Message 11


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    Time: 07:15:54 PM PST US
    From: "Greg Young" <gyoung@cs-sol.com>
    Subject: Question about Annunciating Lights
    I'm building an annunciator strip as well. I'm planning to get some plastic strips from a hobby or craft shop and glue together an appropriate egg crate to isolate mine. Mine has a smoked acrylic cover so I may glue or RTV the egg crate to it or the overlay for a good seal. Regards, Greg Young > > >> I am looking for a method or product to cage the LED lighting for > >> each individual annunciator. So when one lights up, you > do not get > >> bleed over light into an annunciator above or below the > one that is lit. > >> >


    Message 12


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    Time: 08:44:52 PM PST US
    Subject: Wingtip Antenna Grounding
    From: "Sully" <mr.sully@tx.rr.com>
    I am considering using the wingtip Nav antenna detailed in the Aero Electric Connection and have a couple of questions. First I intend to install the tips on my RV 7 with piano hinges and was wondering if this will provide adequate ground plane connection to the wing box, provided I secure the antenna element to one half of the hinge. Second when comparing to the commercially available version of this antenna to the DIY version all the elements are made from flat stock and the DIY version incorporates an angle for one of the elements with an undefined length, has anyone built this using all flat stock of some length? Thanks -------- Sully RV-7 In-work Read this topic online here: http://forums.matronics.com/viewtopic.php?p=156847#156847


    Message 13


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    Time: 09:23:27 PM PST US
    From: "Don Hall" <dhall@donka.net>
    Subject: Looking good for the seminar
    Fellow builders, I just checked Bob's site and we're just one shy of the required 15 to hold the seminar. I'd say our chances are pretty good right now. I met with the EAA690 board tonight to discuss some logistics. To keep the seminar flowing along and comfortable, we need to provide (2) continental breakfasts, (1) lunch, coffee, drinks, and snack foods. Bob's fee for the seminar itself is $185, due at the beginning of the seminar. The chapter would also like to also collect $30 from everyone attending to cover food/facility charges. Almost all of that goes into your belly. Maybe a buck or two will be left over for the chapter for operational costs. If that seems unreasonable, please let me know. The chapter is very determined that you feel welcome spending the weekend in their hangar. Dinner on Saturday night is NOT included. I think it would be great to find a spot nearby and go tell builder war stories over a few beers, cokes, or tacos. How many of you are out-of-towners coming in the night before? The chapter would like to invite you to the meeting on Friday night. I'm not sure what the agenda is yet, but it'll be posted on their website soon. www.eaa690.org If you want any local advice or help, let me know. I would also be happy to serve as taxi for any out of towners and save them the trouble of a rental car. ****************************************** Don Hall N517DG (registered) rv7 finishing ****************************************** _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Neal George Sent: Tuesday, November 06, 2007 10:31 PM Subject: RE: AeroElectric-List: Hoping to garner interest for an aeroelectric seminar in the Southeast... I'm in... Neal E. George 2023 Everglades Drive Navarre, FL 32566 Home - 850-515-0640 Cell - 850-218-4838 _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Don Hall Sent: Tuesday, November 06, 2007 9:23 PM Subject: AeroElectric-List: Hoping to garner interest for an aeroelectric seminar in the Southeast... I'm from Atlanta. Anywhere within reasonable driving distance is fine with me. Would try to secure a time somewhere in 1Q 2008. Please send me an email privately. If I can get enough folks interested, I'll contact Bob and secure a facility. Thanks, ****************************************** Don Hall N517DG (registered) rv7 finishing ****************************************** href="http://www.matronics.com/contribution">http://www.matronics.com/chref "http://www.matronics.com/Navigator?AeroElectric-List">http://www.matronics. com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com




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