AeroElectric-List Digest Archive

Sun 02/24/08


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 05:07 AM - Re: Garmin396/SL40 interface (Dale Ensing)
     2. 09:00 AM - Re: Batteries in Series (Rick Lindstrom)
     3. 10:40 AM - Re: Batteries in Series (Robert L. Nuckolls, III)
     4. 10:45 AM - Re: AUX BAttery Charging (Robert L. Nuckolls, III)
     5. 10:54 AM - Re: [OT] boat wiring specificity (Robert L. Nuckolls, III)
     6. 12:13 PM - Re: Batteries in Series (Jim McBurney)
     7. 12:57 PM - Re: Batteries in Series (paulmillner)
     8. 01:00 PM - Re: Batteries in Series (paulmillner)
     9. 01:44 PM - Re: AUX BAttery Charging (Richard T. Schaefer)
    10. 02:03 PM - Re: Re: Batteries in Series (Richard T. Schaefer)
    11. 03:51 PM - Re: Low voltage indicator for LR3 (Jeff Page)
    12. 04:51 PM - Re: Batteries in Series (paulmillner)
    13. 05:45 PM - Re: Re: Low voltage indicator for LR3 (Cassius Smith)
    14. 05:49 PM - Re: NEARLY ready for first flight (Cassius Smith)
    15. 06:29 PM - Re: Batteries in Series (Ron Quillin)
    16. 07:46 PM - Re: Batteries in Series (paulmillner)
    17. 10:14 PM - Re: Re: Batteries in Series (Richard T. Schaefer)
 
 
 


Message 1


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    Time: 05:07:43 AM PST US
    From: "Dale Ensing" <densing@carolina.rr.com>
    Subject: Re: Garmin396/SL40 interface
    Yes, I know it is not literally a VHF transmission, (poor choice of word by me) but Garmin uses that terminology in their setup page.....at least in the 396. I am going to load the latest Garmin software into the 296 today as Vernon Little suggest. BTW since I asked the original question about the value of loading the VHF frequencies from the GPS to the Com, I have completed the wiring in my 6A. It works and I think I am going to love it. Dale Ensing ----- Original Message ----- From: "Jim McBurney" <jmcburney@pobox.com> Sent: Saturday, February 23, 2008 1:34 PM Subject: Re: AeroElectric-List: Garmin396/SL40 interface > <jmcburney@pobox.com> > > Dale, > > the output you're loking for isn't a VHF signal. The GPS is sending a > data > signal to the receiver to tell it what freq. to tune. Probably a serial > data port. > > Blue skies and tailwinds > > Jim > CH-801 > DeltaHawk diesel > Augusta GA > 90% done, 90% left > > >


    Message 2


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    Time: 09:00:32 AM PST US
    From: Rick Lindstrom <tigerrick@mindspring.com>
    Subject: Re: Batteries in Series
    Air conditioning! Wuss. Rick Lindstrom -----Original Message----- >From: "Paul Millner [OAK]" <paulmillner@compuserve.com> >Sent: Feb 23, 2008 3:38 PM >To: aeroelectric-list@matronics.com >Subject: AeroElectric-List: Batteries in Series > > >Hi Bob, > >I enjoyed reading your recent discussion of paralleling batteries. > >Instead, I'm wondering about converting one of my two alternators to 24 >volt (28 volt, whatever nominal voltage you prefer!) to charge two 12 >volt batteries in series. That will allow me to install the air >conditioner (!) I want, which only comes in a 24 volt version. I'd >leave the ship at 12 volts, and power those loads from the inter-battery >connection. > >I'd connect the remaining 12 volt alternator to that "lower" battery as >well. > >Let's say the 12 volt battery is offline and the 28 volt alternator is >cranking away... the "upper" battery will eventually get fully >charged... the upper batter will then just be a wet piece of wire (kind >of) to the 12 volt load? Or would there be a problem with the lower >battery not getting charged enough, or the upper batter overcharged? > >Paul, making my head hurt mode > >


    Message 3


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    Time: 10:40:44 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: Batteries in Series
    At 03:38 PM 2/23/2008 -0800, you wrote: ><paulmillner@compuserve.com> > >Hi Bob, > >I enjoyed reading your recent discussion of paralleling batteries. > >Instead, I'm wondering about converting one of my two alternators to 24 >volt (28 volt, whatever nominal voltage you prefer!) to charge two 12 volt >batteries in series. That will allow me to install the air conditioner >(!) I want, which only comes in a 24 volt version. I'd leave the ship at >12 volts, and power those loads from the inter-battery connection. > >I'd connect the remaining 12 volt alternator to that "lower" battery as well. > >Let's say the 12 volt battery is offline and the 28 volt alternator is >cranking away... the "upper" battery will eventually get fully charged... >the upper batter will then just be a wet piece of wire (kind of) to the 12 >volt load? Or would there be a problem with the lower battery not getting >charged enough, or the upper batter overcharged? > >Paul, making my head hurt mode This is an intuitively attractive idea but fraught with many potholes in the physics of implementation. The only time that a battery benefits the operation of the 28v system is to support inrush currents for getting the compressor motor going. If the 28v alternator only runs the AC compressor motor, then I'm thinking you could craft a controller/regulator that would let the alternator drive the motor directly without a battery. This pre-supposes that the compressor motor will soft-start at torque levels that do not exceed the upper limits of the alternator's magnetics. I think this is the case. It would be relatively easy to demonstrate on a drive stand before going after the controller/regulator design. Given that you have a mechanical connection to the engine to drive a dedicated alternator, the obvious elegant solution is to drive the compressor from this location and eliminate an alternator, a regulator/controller, a compressor drive motor and possibly a second battery. Believe me, we pondered this question multiple times at Beech for about 40 years . . . and the slickest way to do it is put the compressor right on the engine. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 4


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    Time: 10:45:30 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: AUX BAttery Charging
    At 10:52 AM 2/23/2008 +1100, you wrote: > >Thanks to Bob, Matt and Max for your replies. > >Bob the AUX Batt is just being used to power the EFIS during engine >cranking. I lose the EFIS initialization and have to sit in the one spot >for 2 mins after engine start for the GYRO's to align. It is also a last >ditch power source for the SBY ADI (TRUTRACK) in case every thing turns to poo. > >I have the Z13/8. One main batt and 35 AMP ALT and the B & C 8 AMP ALT. Then your concerns for supporting the ADI with a second battery are overkill. 13/8 is exceedingly unlikely to leave you with a dark panel. >I think I will try and optimise the setup I have. The wires to and from >the diode are less than 12 inches. I had see your AUX BATT drawing but >wanted to try and keep this as simple as possible, providing it works of >course. Then parallel a second, small battery with the main battery a-la Z-35 . . . http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z35A.pdf Power your protected electro-whizzies from the Aux Battery Bus. Leave it's master switch OFF until after the engine is started. The S704-1 relay is only a 100 mA load and not a major no-value-added load during alternator out operations . . . which you're not going to experience anyway with two alternators. Dump the diode and fuse. Bob . . .


    Message 5


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    Time: 10:54:22 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net>
    Subject: Re: [OT] boat wiring specificity
    At 04:19 PM 2/22/2008 +0100, you wrote: ><Gilles.Thesee@ac-grenoble.fr> > >Bob and all, > >A buddy just asked me some advice about the electrical circuit of the 22 >ft sailing boat he is building for a transatlantic race this summer. >He intends to use lithium batteries and fuel cells to power a navigation >unit, autopilot, LED navigation lights, one VHF, SSB and a basic GPS. >As several listers here may have experience with ocean racing, would >anyone give opinions as to the main differences with aviation wiring >techniques ? Energy management tasks for either environment are the same. Materials used might benefit from judicious selection to accommodate the wet and salty environment. Obviously, things not yet blessed by the aviation community for use aboard a/c could be considered aboard a boat . . . with reservations. Yeah, there's plenty of water around to fight fires and yeah, temporary distractions of the pilot due to systems crises is perhaps lower risk. But in my own mind, being hundreds to thousands of miles from terrafirm on water is no less hazardous than being 1000 feet above terrafirma on air. I think I would treat the two design tasks with similar caution, quest for robustness, and requirements for failure tolerance. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 6


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    Time: 12:13:03 PM PST US
    From: "Jim McBurney" <jmcburney@pobox.com>
    Subject: Re: Batteries in Series
    Paul (and List), Drawing 12v from the center of a 12+12v string won't work, at least not for long. We tried that on an MCI bus at our church -- a small 12v load FLATTENED the battery it was connected across, even though the 28v regulator was holding solid and the other battery was fully charged. We finally found a battery equalizer from MCI and it solved the problem. See http://www.powerdesigners.com/powercheq.htm for an equalizer suitable for a plane. Blue skies and tailwinds Jim CH-801 DeltaHawk diesel Augusta GA 90% done, 90% left


    Message 7


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    Time: 12:57:29 PM PST US
    Subject: Re: Batteries in Series
    From: "paulmillner" <paulmillner@COMPUSERVE.COM>
    >> fraught with many potholes in the physics of implementation Bob, I see Jim's note about the failure of a series battery loaded at the center tap. What are the physics that allow the series to appear to have 28 volts while the lower battery is flat? Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165980#165980


    Message 8


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    Time: 01:00:25 PM PST US
    Subject: Re: Batteries in Series
    From: "paulmillner" <paulmillner@COMPUSERVE.COM>
    >> We finally found a battery equalizer from MCI and it solved the problem. Not sure what an MCI bus is, Jim, but thanks for the data point and the point out of the equalizer site. Looks like the equalizer can handle 2 amps, so if your tiny load is that or less, on average, the lower battery can stay charged... but I'm not sure I understand how the series battery could appear to be charged to 24 volts with the lower battery flat? Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165982#165982


    Message 9


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    Time: 01:44:38 PM PST US
    From: "Richard T. Schaefer" <schaefer@rts-services.com>
    Subject: AUX BAttery Charging
    This is a function of the internal resistance of the battery. A good battery will draw more current. This is a bad idea to charge this in this manner. It's OK to use this to maintain the battery. But if you use the battery you should remove it and charge it on a regular charger and then re-install it to the circuit. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of jack.byrne@bigpond.com Sent: Friday, February 22, 2008 12:26 AM Subject: AeroElectric-List: AUX BAttery Charging All. I have a 4AMP/HR battery as an AUX battery for my EFIS. I am charging it via the main bus. Bus-5amp fuse-diode-aux bat. 18G wire The Diode has the #'s 339 and IN5400 on it. The 5 amp fuse blows! How can I get around this. I am assuming the AUX bat is drawing a greater current if it gets depleted a resonable amount and this is blowing th fuse. Do I need to increase the size of the wire and fuse? What is the max AMPs that will be drawn by the AUX bat? Thanks Chris Byrne SYDNEY


    Message 10


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    Time: 02:03:51 PM PST US
    From: "Richard T. Schaefer" <schaefer@rts-services.com>
    Subject: Re: Batteries in Series
    As a battery get's old it's internal resistance increases. The bad battery is just going to get warm when you apply the 28 volt across both batteries. It will drop the voltage as an I*R loss. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of paulmillner Sent: Sunday, February 24, 2008 2:53 PM Subject: AeroElectric-List: Re: Batteries in Series <paulmillner@COMPUSERVE.COM> >> We finally found a battery equalizer from MCI and it solved the problem. Not sure what an MCI bus is, Jim, but thanks for the data point and the point out of the equalizer site. Looks like the equalizer can handle 2 amps, so if your tiny load is that or less, on average, the lower battery can stay charged... but I'm not sure I understand how the series battery could appear to be charged to 24 volts with the lower battery flat? Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165982#165982


    Message 11


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    Time: 03:51:48 PM PST US
    From: Jeff Page <jpx@Qenesis.com>
    Subject: Re: Low voltage indicator for LR3
    Hmmm. I am planning a circuit that will light that same LED when the master or auxiliary contactor is engaged when the engine isn't running (eg. left on after flight). They neglected to mention this bias resistor when I called to ask about the circuitry inside. This will change my design somewhat. Do you know what the resistor value is ? Thanks ! Jeff Page Dream Aircraft Tundra #10 > At 07:20 PM 2/23/2008 -0500, you wrote: >> My notes from talking with someone at B&C is that pin 5 is a FET >> output protected by a 1N4752 zener (which is 33V). Where does the >> leakage come from ? >> Jeff Page >> Dream Aircraft Tundra #10 > > If you study the schematic cited below, you'll see a resistor > connected from collector to base (or drain to gate if fet) > that generates an artificial leakage. > > This leakage is overcome by the hard pull-down on the > LV warn comparator but insufficient to illuminate an > incandescent lamp. The purpose of that leakage is to > cause a steady illumination of the LV warn lamp should > power to the LV warn circuitry within the LR-3 be lost. > The leakage will partially bias the lamp drive and cause > the lamp to glow steady. > > This design goal gets in the way of allowing an LED > to go completely dark. The tiny leakage current that > produced no light on an incandescent lamp produces > significant light in the LED. Hence, the load resistor > to make an LED look like an incandescent.


    Message 12


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    Time: 04:51:11 PM PST US
    Subject: Re: Batteries in Series
    From: "paulmillner" <paulmillner@compuserve.com>
    >> As a battery gets old its internal resistance increases. The bad battery is just going to get warm when you apply the 28 volt across both batteries. It will drop the voltage as an I*R loss. Isn't that EXACTLY what you want to see happen? Drop 12 volts across the "upper" battery to impose 12 volts on the lower battery that's feeding a 12 volt load. Is it your position, then, that this would work with new batteries but not with old batteries? That doesn't seem intuitive. Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166019#166019


    Message 13


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    Time: 05:45:58 PM PST US
    From: Cassius Smith <cassius@cassius.org>
    Subject: Re: Low voltage indicator for LR3
    I used a 470 ohm 1/2 W resistor (5 for $0.99 at Radio Shack) for our installation. Works great. LED is off most of the time; flashes when battery is initially turned on. ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis > -------- Original Message -------- > Subject: AeroElectric-List: Re: Low voltage indicator for LR3 > From: Jeff Page <jpx@Qenesis.com> > Date: Sun, February 24, 2008 5:46 pm > To: aeroelectric-list@matronics.com > > > > Hmmm. I am planning a circuit that will light that same LED when the > master or auxiliary contactor is engaged when the engine isn't running > (eg. left on after flight). They neglected to mention this bias > resistor when I called to ask about the circuitry inside. This will > change my design somewhat. > Do you know what the resistor value is ? > Thanks ! > Jeff Page > Dream Aircraft Tundra #10 > > > At 07:20 PM 2/23/2008 -0500, you wrote: > >> My notes from talking with someone at B&C is that pin 5 is a FET > >> output protected by a 1N4752 zener (which is 33V). Where does the > >> leakage come from ? > >> Jeff Page > >> Dream Aircraft Tundra #10 > > > > If you study the schematic cited below, you'll see a resistor > > connected from collector to base (or drain to gate if fet) > > that generates an artificial leakage. > > > > This leakage is overcome by the hard pull-down on the > > LV warn comparator but insufficient to illuminate an > > incandescent lamp. The purpose of that leakage is to > > cause a steady illumination of the LV warn lamp should > > power to the LV warn circuitry within the LR-3 be lost. > > The leakage will partially bias the lamp drive and cause > > the lamp to glow steady. > > > > This design goal gets in the way of allowing an LED > > to go completely dark. The tiny leakage current that > > produced no light on an incandescent lamp produces > > significant light in the LED. Hence, the load resistor > > to make an LED look like an incandescent. > > > >


    Message 14


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    Time: 05:49:39 PM PST US
    From: Cassius Smith <cassius@cassius.org>
    Subject: NEARLY ready for first flight
    470 ohms 1/2 W resistor between pins 3 and 5, heat shrink insulated, that did the trick. My son's project is now flying off the Phase I hours; LED low voltage indicator works great. THANKS ALL! ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis > -------- Original Message -------- > Subject: Re: AeroElectric-List: NEARLY ready for first flight > From: "Robert L. Nuckolls, III" <nuckolls.bob@cox.net> > Date: Thu, February 21, 2008 5:40 pm > To: aeroelectric-list@matronics.com > > > > At 10:22 PM 2/20/2008 -0800, you wrote: > > > > >Cassius, > > > >I used an LED also and it is always lit. It flashes for low volt. Bob > >published, somewhere on his website, a diagram for adding a couple of > >resistors to make it not glow all the time, but I have not got around to > >doing the fix. I guess I just got used to thinking of it as a low volt > >sensor armed light. > > LEDs and incandescent lamps are not directly interchangeable > in this application. You need to add a resistor to the LR-3 > terminals to get the LED to masquerade as an incandescent > device. I think 470 ohm, 1/2 watt between terminals 3 and > 5 of the LR3. This applies to LEDs with built in resistors > that turn them into 12v devices. > > If you're assembling your own LED indicator from scratch > then you need both a series AND a parallel resistor. Here's > one of several approaches that would work: > > http://www.aeroelectric.com/Pictures/Schematics/LV_Led.jpg > > Bob. . . > >


    Message 15


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    Time: 06:29:24 PM PST US
    Subject: Re: Batteries in Series
    From: Ron Quillin <rjquillin@gmail.com>
    At 15:38 2/23/2008, you wrote: >Let's say the 12 volt battery is offline and the 28 volt alternator >is cranking away... the "upper" battery will eventually get fully >charged... the upper batter will then just be a wet piece of wire >(kind of) to the 12 volt load? Or would there be a problem with the >lower battery not getting charged enough, or the upper batter overcharged? I'm not sure I've seen mentioned just what type battery is in use. But I suggest, at least for a flooded cell battery, that each cell is isolated from it's neighbors, that is it is a single ~1.5 volt unit. If that premise is accurate, just how is a charging system to know the physical packaging of the 12 cells it is charging? One package x 12 or two packages x 6 each... Dead, weak or otherwise 'different' cells are just that, no matter where in the series of cells they occur, and the charging system couldn't care less. Ron Q.


    Message 16


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    Time: 07:46:22 PM PST US
    Subject: Re: Batteries in Series
    From: "paulmillner" <paulmillner@COMPUSERVE.COM>
    >> Dead, weak or otherwise 'different' cells are just that, no matter where in the series of cells they occur, and the charging system couldn't care less. The difference, Ron, is that we're serving some 12 volt load from the "middle" of the battery... which is a bit of a cell equalization challenge. Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166052#166052


    Message 17


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    Time: 10:14:50 PM PST US
    From: "Richard T. Schaefer" <schaefer@rts-services.com>
    Subject: Re: Batteries in Series
    When every you try to charge two batteries in series that are not similar (Size, Capacity, Discharge State, Overall Condition ... all the same) you often get improper charging. This is because the current needed to charge each battery to the charged level is different, but since they are in series they will be getting the same current. As you try to pump more current through the good battery you get a full 12V from the good battery plus it's IR loss which will cause a lower than needed voltage on the battery that needs to be charged. Hence it will deteriorate over time. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of paulmillner Sent: Sunday, February 24, 2008 6:47 PM Subject: AeroElectric-List: Re: Batteries in Series <paulmillner@COMPUSERVE.COM> >> As a battery gets old its internal resistance increases. The bad battery is just going to get warm when you apply the 28 volt across both batteries. It will drop the voltage as an I*R loss. Isn't that EXACTLY what you want to see happen? Drop 12 volts across the "upper" battery to impose 12 volts on the lower battery that's feeding a 12 volt load. Is it your position, then, that this would work with new batteries but not with old batteries? That doesn't seem intuitive. Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166019#166019




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