Today's Message Index:
----------------------
 
     1. 07:47 AM - Re: Plane Power's Friendly Warning Light (Robert L. Nuckolls, III)
     2. 08:00 AM - Critique please Bob and other learned members (John Cleary)
     3. 12:50 PM - Re: Plane Power's Friendly Warning Light (Corrected Link) (Robert L. Nuckolls, III)
     4. 05:40 PM - Re: "Coat Hanger" antenna  ()
     5. 07:22 PM - Request for Bob N. (nauga@brick.net)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Plane Power's Friendly Warning Light | 
      
      
      At 09:46 PM 3/10/2008 -0700, you wrote:
      
      >B&C's flashing warning light is pretty annoying, so I was glad to see 
      >Plane Power's light is a steady, happy glow.
      
         If I recall correctly, the Plane Power warning
         light drives from the alternator fail output of
         the built-in regulator. While certainly better than
         no light, it's not an independent monitor of
         alternator/regulator performance.
      
         You might consider a separate LV Warning
         system that flashes the light.
      >
      >Trouble is, it turns out, that the annoying flash is pretty handy when you 
      >really need to see it...no equipment failures to report, just didn't use 
      >the checklist...twice >:-(
      
         Yup, when we crafted that system the flash rate
         was set at approx 3 flashes per second. Supposedly
         this is the rate most 'irritating', i.e. attention
         getting for cockpit warning lamps.
      
         Bill also supplied a 6v lamp for the 14V regulators
         to increase intensity of the lamp for sunlight viewability.
      >
      >So, does anyone have a suggestion as to how to wire a flasher into the PP 
      >light?  Can I just use a simple automotive flasher, or do I need something 
      >designed for less current?  I want a fairly high (annoying) flash rate.
      
         The simplest method for adding flashing to
         an existing lamp circuit is by means of a "two-wire
         lamp flasher". There are a number of variations
         on the theme. One such circuit is illustrated here:
      
      http://www.aeroelectric.com/Pictures/Schematics/Lamp_Flasher_1.pdf
      
         This circuit should be assembled with a C-Mos
         version of the ubiquitous 555 timer. In this
         case, the Intersil ICM7555 is called out.
      
         This flasher will deliver a symmetrical ON-OFF
         flash pattern at approx 3Hz.
      
         An alternative is shown at:
      
      http://www.aeroelectric.com/Pictures/Schematics/Lamp_Flasher_2.pdf
      
         This is built from more generic discrete parts
         and can probably be made to do what you want to
         accomplish although its not likely to be a
         symmetrical pattern.
      
         Bob . . .
      
              ----------------------------------------)
              ( . . .  a long habit of not thinking   )
              ( a thing wrong, gives it a superficial )
              ( appearance of being right . . .       )
              (                                       )
              (                  -Thomas Paine 1776-  )
              ----------------------------------------
      
      
Message 2
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  | 
      
      
| Subject:  | Critique please Bob and other learned members | 
      
      Bob,
      
      
      First, thank you for your outstanding contribution to the OBAM 
      community,
      especially for the AeroElectric Connection, this email list, and the 
      sample
      wire book which we have used to craft our design. We are building an all
      electric panel, IFR RV-10, and in the development of our thoughts and
      knowledge about and around our electrical design, your input, and that 
      of
      the other learned people on this email list, have been invaluable. You 
      have
      all helped us move from a position of zero knowledge to a position where 
      we
      now have some idea of what questions to ask.
      
      
      We struggled around Z-14, Z-13/8 and finally Z-12 to settle on our 
      current
      design, and we would welcome comments from you and others on any aspect 
      of
      our design, but especially on the specific question areas noted below.
      
      
      Our mission is cross country flight with IFR capability, mostly with two 
      POB
      and the ability to take large amounts of luggage as we tour Australia. 
      
      
      We concluded that the alternator was the unit with the highest 
      probability
      of failure in service and decided early on that we would go with 2
      alternators. 
      
      
      We have calculated that we have added about 55 lb to the basic VANs 
      design
      empty weight, primarily in the panel, console, overhead console, second
      alternator and second battery. We have elected to maintain design gross
      weight which limits baggage in the baggage compartment to 45lb
      
      
      95% of the time my wife and I will fly in the front seats. We are both 
      light
      by VANs standards, and that combination plus the added weight indicated 
      a
      need to move some weight forward. We have decided to go with 2 PC680
      batteries instead of the standard battery, and the W & B works out
      theoretically perfect with the second battery relocated forward in the
      centre console. The console battery, power buss and power switches are 
      all
      co-located in the centre console with a spark isolation barrier between 
      the
      electrical switches and the fuel system.
      
      
      This is a long introduction, but necessary I think for you to understand 
      why
      we have gone the way we have.
      
      
      We began by trying to fit Z14 to our perceived needs, then Z13/8. The
      electrical load analysis shows that in IFR conditions with the pitot 
      heater
      on, we will draw about 17 amps continuous on the power circuit and also 
      on
      the combined endurance and avionics circuits. The max/intermittent draw 
      on
      each circuit is about 37 amps. We weren=92t happy with either of these 
      being
      loaded onto the 20 amp system as part of normal operations, especially 
      if
      that system was to be our endurance circuit. Z14 and Z13/8 also both
      required that we run an extra fat wire back to one of the batteries.
      
      
      Our decision finally was that we should concentrate on designing the 
      system
      for robust normal operations with the minimum parts count for 
      reliability,
      weight and cost reasons, and make the back up systems as simple as 
      possible.
      We decided to go with a modified Z12 design because it keeps the noisy 
      wires
      firewall forward and away from the panel, it uses one less contactor to 
      use
      both batteries to crank the engine, the day to day loads are left with 
      the
      larger alternator, and there is one less fat wire needed when the 
      batteries
      are down the back. Normal operations will be to run with both battery
      contactors energised, the main alt on, the endurance and avionics busses 
      fed
      from the main buss, and the aux alt resting on standby. 
      
      
      Failure modes would be treated as follows:-
      
                Main alt failure - turn off main alt, turn on aux alt and 
      adjust
      loads to suit
      
      
      Much less likely failures:-
      
                Main battery contactor fails closed in flight ' no action 
      needed
      till landed
      
                Main battery contactor fails open in flight ' The alternator 
      load
      is balanced by the aux battery which needs to be always on in flight. 
      The
      main battery relay can be opened to bring the main battery back on line
      
                Aux battery contactor fails closed in flight ' no action 
      needed
      till landed
      
                Aux battery contactor fails open in flight ' No action 
      necessary,
      but aux relay can be opened if desired
      
                Both alts fail ' Open main or aux battery relay to run min
      endurance load approx 3.5A. Close main and aux batt contactors to 
      conserve
      power for landing phase
      
                Fuse link between power buss and endurance buss blows ' Open 
      main
      or aux batt relay to feed endurance and avionics busses
      
                
      
      Alternators:- We plan to go with the Plane Power 60A alternator for the 
      main
      alt, primarily because of its inherent simplicity from an installation 
      and
      operations perspective. We plan to leave the aux alt turned off unless 
      the
      main alt fails, which means it should rarely get used. The SD 8 seems
      perfectly designed for this task and there is about a 3 lb penalty with 
      the
      SD 20, but the SD 20 will give better peace of mind should the main alt 
      fail
      in IMC. So, we plan to go with the SD-20 subject to your critique, and 
      this
      leads us to our first question:- Is it OK to leave the SD 20 installed 
      but
      not running? Will this cause any problems with the SD 20? Are the 
      generic
      ford regulator and OVM adequate and appropriate to this task with the SD 
      20?
      
      
      Power supply to the alternator fields:- Do you have any concerns with 
      the
      alt fields supplied as depicted ' ie main alt field via 22AWG fuseable 
      link
      through 18AWG wire to the 5A CB, then 20AWG to switch and the main alt
      field. Does it matter which side of the switch the CB goes in this case?
      Would a 5A SCB be better?
      
      
      Ground system:- We plan to use your forest of tabs either side of the
      firewall for everything on the panel and firewall forward, with the 
      engine
      crankcase grounded to the through firewall stud. We have nominated local
      grounds for items such as landing lights, pitot heater, etc. We think we
      should ground both batteries locally. Is this correct, or should we 
      handle
      battery grounds some other way with this design?
      
      
      Fuse tray:- Are there any risks in placing the endurance buss, avionics
      buss, regulator and OVM in close proximity to each other on a hinged 
      fuse
      tray under the panel? Is there a preferred way to connect the two busses
      together when in such close proximity?
      
      
      We currently plan not to fit the diode between the main buss and the
      endurance buss because the SD 20 gives us the time needed to 
      systematically
      reduce loads as needed should the main alt fail. Do we create any 
      problems
      for ourselves not having an isolation relay or diode between the main 
      buss
      and the endurance buss?
      
      
      Bob, in appendix Z you comment that the ACS-OFF-L-R-BOTH-START keyswitch 
      is
      not suitable for electronic ignition. I have also read somewhere that if 
      you
      use this switch with an electronic ignition you disconnect the ground at 
      the
      back of the switch. We are confused on this matter, so would you please
      explain whether you can use this switch or not with a future electronic
      ignition, and what you have to do to make it work properly? If it 
      can=92t be
      used, would you please explain what problem it causes? Do the same 
      issues
      apply with the potential future installation of a Pmag? 
      
      
      Bob and others, we thank you for the time you take to look at our 
      design,
      which is a works in progress. We will value any comments you care to 
      make.
      
      
      John and Jenny Cleary and Peter Bowman, 
      
      Australia
      
      Canopy and doors 90% done and 90% to go
      
      Trying to finalise the wiring plan so we can drill the holes and fit the
      cable attachments prior to painting inside
      
      
      Checked by AVG. 
      10/03/2008
      11:07 AM
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Plane Power's Friendly Warning Light (Corrected | 
      Link)
      
      
      At 08:42 AM 3/11/2008 -0600, you wrote:
      
      <nuckolls.bob@cox.net>
      
      At 09:46 PM 3/10/2008 -0700, you wrote:
      
      B&C's flashing warning light is pretty annoying, so I was glad to see Plane 
      Power's light is a steady, happy glow.
      
         If I recall correctly, the Plane Power warning
         light drives from the alternator fail output of
         the built-in regulator. While certainly better than
         no light, it's not an independent monitor of
         alternator/regulator performance.
      
         You might consider a separate LV Warning
         system that flashes the light.
      
      Trouble is, it turns out, that the annoying flash is pretty handy when you 
      really need to see it...no equipment failures to report, just didn't use 
      the checklist...twice >:-(
      
         Yup, when we crafted that system the flash rate
         was set at approx 3 flashes per second. Supposedly
         this is the rate most 'irritating', i.e. attention
         getting for cockpit warning lamps.
      
         Bill also supplied a 6v lamp for the 14V regulators
         to increase intensity of the lamp for sunlight viewability.
      
      So, does anyone have a suggestion as to how to wire a flasher into the PP 
      light?  Can I just use a simple automotive flasher, or do I need something 
      designed for less current?  I want a fairly high (annoying) flash rate.
      
         The simplest method for adding flashing to
         an existing lamp circuit is by means of a "two-wire
         lamp flasher". There are a number of variations
         on the theme. One such circuit is illustrated here:
      
      http://www.aeroelectric.com/Pictures/Schematics/Lamp_Flasher_1.pdf
      
         This circuit should be assembled with a C-Mos
         version of the ubiquitous 555 timer. In this
         case, the Intersil ICM7555 is called out.
      
         This flasher will deliver a symmetrical ON-OFF
         flash pattern at approx 3Hz.
      
         An alternative is shown at:
      
      http://www.aeroelectric.com/Pictures/Schematics/Lamp_Flasher_2.jpg
      
         (was .pdf)
      
         This is built from more generic discrete parts
         and can probably be made to do what you want to
         accomplish although its not likely to be a
         symmetrical pattern.
      
         Bob . . .
      
              ----------------------------------------)
              ( . . .  a long habit of not thinking   )
              ( a thing wrong, gives it a superficial )
              ( appearance of being right . . .       )
              (                                       )
              (                  -Thomas Paine 1776-  )
              ----------------------------------------
      
      
Message 4
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  | 
      
      
| Subject:  | Re: "Coat Hanger" antenna    | 
      
      >From:  "Robert L. Nuckolls, III" <nuckolls.bob@cox.net> 
      >Subject:  Re: "Coat Hanger" antenna       
            
            >>At 07:59 AM 3/8/2008 -0800, you wrote:
            
            >>No offense to Ernest or Bob, the old coat hanger
            >>antennas that you terminated the coax with crimp on
            >>lugs has not been used in production airplanes since
            >>the 50's or early 60's.
            >>
            >>Coat hanger antenna
            
           >><http://www.aircraftspruce.com/catalog/avpages/av534.php">http://www.aircraftspruce.com/catalog/avpages/av534.php>http://www.aircraftspruce.com/catalog/avpages/av534.php
            >>
            >>What Eric says about "EM field energy", which I recall
            >>bits from physics and armature radio, the coax,
            >>BNC connector is way more efficient. That inch of
            >>exposed shield/core & important lost insulation does
            >>count. The "coat hanger antenna  connections are
            >>subject to corrosion and fatigue way more than a BNC
            >>connector. Just my opinion.
            
               >But without quantification. The advantages of the
               >modern antennas are mainly mechanical. They don't
               >twist in the insulator. In high-dollar models there
               >are p-static immunities due to the DC grounded
               >fabrication . . . and they look sexier and have lower
               >maintenance costs.
            
      Bob its more than sexy it is indeed that last inch of exposed 
      dielectric, often close to some conductive material, even 
      in a composite plane (don't they need a ground plane for a 1/4 
      wave dipole?) that is the issue, at least to me.
         
              >>No one is seriously using the coat hanger wire antenna
            >>on new OEM aircraft any more.
            
               >for the reasons stated plus some others but
               >none related to observable performance.
            
      Bob I have to take your word for it. However in my experience 
      I have seen these antennas SRW go up and up and up with time 
      because of dissimilar metal corrosion and bad crimps. Like I 
      said most pilots only demand short range line-O-sight 
      communication, not DX comm. The term observable 
        performance should include maintenance and durability in 
      my humble opinion.
         
              >>"Testimonials" that they work in the plane or bench are
            >>great, but unless you do a test on the airframe in an
            >>antenna test chamber (EMF / RF anechoic chamber),
            >>we are guessing. Besides performance there is the
            >>reliability of the installation.
            >>
            >>Just from an installation standpoint, spend the $124
            >>for the real antenna and leave the $50 coat hanger
            >>antenna for the closet. Antenna energy, non-ionizing
            >>radiation is EMF energy at high frequencies. It needs
            >>"ducting" to be most effective.
            >>
            >>???? don't know what this "ducting" stuff is.
            
      
        Well Wikipedia to the rescue: 
        http://en.wikipedia.org/wiki/Coaxial_cable
         
        I use the word "ducting" in an informal way to describe how 
      a coaxial cable propagates elect mag wave energy.
         
              "Coaxial lines solve this problem by confining the 
            electromagnetic wave to the area inside the cable, 
            between the center conductor and the shield. The 
            transmission of energy in the line occurs totally through 
            the dielectric inside the cable between the conductors."
         
        "ducting" - was a casual my way of describing how coaxial 
      propagates EMW.  Where open wire transmission lines, like 
      you have that inch before the "coat hanger" antenna, two 
        parallel wires, have the property where the electromagnetic 
        wave propagating down the line, extends into the space 
        surrounding it, an undesirable characteristic. You say the 
        loss is small? OK I guess, sure but every little bit helps 
        or hurts. The fact is radios are so good with filters and 
        excellent sensitivity and stability, a less than optimal 
        antenna can be some what tollerated.
             
            >>Does the "strip-it crimp-it" antenna connection work?
            >>Yes it "works", but gosh ughaaa, ugly.
            >>
            >>We're talking about 5-8 watts of energy and communications
            >>of 5 to 50 mile, line of sight, listening for even more powerful
            >>transmitters, usually without obstacles. We can get away
            >>with a weak antenna.
            
                 
               >"Weak" is un-quantified. However, just like concerns about
               >"iron poor blood" it may help sell alternative antennas.
               
      
        True it is unqualified, but we could get into dB or signal strength, 
      but all I am saying is in Aviation we are talking about strong 
      signals at short distances, most of the time, period. However if 
      you want real long range communications at distance than it 
      does matter. Yes "matter" is an unqualified term as well.
              
      
            >>The coat hanger works, but its not ideal. We have better
            >>ways. If I was restoring a classic Beech or something, yea
            >>I'd keep the coat hanger antenna. Other wise coat hangers
            >>are for the closet (pun intended).
            >>
            >>$110-$150 for newer antenna design
             
            
           >><http://www.aircraftspruce.com/catalog/avpages/av17.php">http://www.aircraftspruce.com/catalog/avpages/av17.php>http://www.aircraftspruce.com/catalog/avpages/av17.php
            >>
            >>PS: Some have experienced RFI with unshielded antenna
            >>connections thru gauges and avionics.
            
                >Now this IS a potential effect because the little
                >chunk of antenna inside the aircraft is indeed a
                >radiator.
               
      
        So true Bob.
         
                  >However, in the age of plastic airplanes (both experimental
                >and T/C) and reasonable adherence to DO-160 radiated
                >and conducted susceptibility issues, potential victims
                >are not going to go T/U due to the small increase in
                >energy at the panel due to errant radiation. Field
                >strengths for your VHF comm. while transmitting are really
                >strong in the cockpit (tens of volts per meter) even
                >with idealized antenna installations.
                >
                >Bottom line is that we're fabricating OBAM aircraft.
                >Yes, there are sexier, more convenient and probably
                >more 'efficient' antennas to be considered over the
                >stone-simple, rod and feed-thru insulator antennas
                >that were quite popular 40 years ago. It all comes
                >down to the builder's preferences for trading his/her
                >personal expenditure of $time$ versus purchasing
                >the product of someone else's $time$ for a more
                >sophisticated design.
                
      Well sexier I guess, but cost is only times 2 and when you
      have a $1000 or $3000 radio, $60 more is a drop in da bucket.
         
                  >Performance risks for going the low-dollar, DIY
                >route are low and easily managed.
                >
                >Bob
         
        Well I guess we disagree with the last part, but I agree 
      making antennas and testing them is FUN! VHF on a plane 
      is pretty easy, and I have no problem with a DIY, however 
      as I said in my opinion, if you are going to buy an antenna, 
      like most builders, get a $120 antenna with a BNC connector.
      
        My focus is all towards metal planes, composites have more 
        flexibility to experiment with internal antennas.
         
        A BNC will be more secure & robust. You can have BNC 
      problems and other issues, but keeping the coaxial cable 
      intact to the last inch, is not totally trivial. 
         
        With a composite plane the connection will be on the "back 
      side of the ground plane? Right? There will be signal loss and 
      reflected RF into the airplane, IMHO. 
         
        Good discussion. The proof is in the eating of the pudding. 
        Fly a plane with both antennas and test them against a 
        ground station for both TX and RX. I think you will see a 
        difference in one antenna getting a weak incoming signal 
        and getting out a stronger signal. Of course bent whips 
        are a compromise. The radiating element should be as 
        perpendicular to the ground plane as possible but most 
        pilots like the looks and lower drag of the bent whip for a 
        little more SRW. Also the "Blade" high speed antennas 
        have "wider" band width. There are good enough antennas 
        and better, best antennas. It is definitely esoteric but for 
        just secure connection the BNC has it over the crimp 
        and screw exposed twin lead approach, at least in the 
        VHF band of freq's, in my opinion. Old ways are still 
        good but there is a reason new methods & connections 
        where developed. It may take more sensitive lab equip 
        to notice but I can't believe it makes NO difference, but 
        than you say you tested it, and I have not. All I can go 
        by is when trouble shooting poor radio performance on 
        old planes, the first place I look is at those old corroded 
        connections on the "coat hanger".
         
        Cheers George
      
             
      ---------------------------------
      Be a better friend, newshound, and know-it-all with Yahoo! Mobile.  Try it now.
      
Message 5
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  | 
      
      
| Subject:  | Request for Bob N. | 
      
      
      Bob, I have not been able to reach you through direct e-mail or the message area
      of your website (multiple attempts both ways) - can you check on the status
      of an order for me?
      
      Dave 'Nauga' Hyde
      
      
 
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