AeroElectric-List Digest Archive

Mon 12/29/08


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 12:11 AM - Re: Twisted Wires vs. Parallel (raymondj)
     2. 02:34 AM - Re: Pitts S1 Wiring Diagram (John Cleary)
     3. 03:41 AM - Re: Twisted Wires vs. Parallel (Eric Tiethoff (HCCNet))
     4. 04:19 AM - SD-8 Relay Questions (Andrew Butler)
     5. 05:41 AM - CBA-II Battery Tester modifications/improvements? (Robert L. Nuckolls, III)
     6. 08:14 AM - Re: Re: D-Sub Pins ()
     7. 09:33 AM - Re: Twisted Wires vs. Parallel (Steven G Lynn)
     8. 01:46 PM - Re: CBA-II Battery Tester modifications/improvements? (CamLight)
     9. 06:04 PM - Re: Re: Twisted Wires vs. Parallel (S. Ramirez)
 
 
 


Message 1


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    Time: 12:11:58 AM PST US
    From: "raymondj" <raymondj@frontiernet.net>
    Subject: Re: Twisted Wires vs. Parallel
    I think this paragraph from Bob N. earlier this week bears on this discussion. =============================================== At higher frequencies it can be shown that parallel lines do not exactly cancel mutual magnetic effects because of the non-zero distance between their centers. Here it becomes valuable to twist the two conductors such that what ever leakage exists perpendicular to the conductors tends to be washed out by the reverse polarity of effects longitudinally displaced 1/2 twist away. ================================================ Raymond Julian Kettle River, MN "Hope for the best, but prepare for the worst." ----- Original Message ----- From: "S. Ramirez" <simon@synchdes.com> Sent: Sunday, December 28, 2008 9:16 PM Subject: RE: AeroElectric-List: Twisted Wires vs. Parallel > Dennis, > > > There is no difference electrically between two wires that are kept at the > same distance in parallel and two wires that are twisted together to stay > parallel. The reason they are twisted together is that it is the simplest > way to keep them in parallel while the cable (a combination of wires, > shields, insulation, etc.) bends and distorts. > > > When an RS-422 transmitter generates a signal, it has two circuits that > drive the twisted wire pair. One circuit sources current, while the other > circuit sinks current. When a differential twist wire pair carries two > currents from the transmitter to the receiver, they travel from the source > driver to the load (a termination resistor next to the receiver), then > back > to the current sink. Along each wire, the current generates an > electromagnetic field defined by the right hand rule, where the direction > of > the field is per the direction of the hand's fingers when the thumb is > pointing toward the direction of current flow. Since the current in one > wire is traveling opposite the current in the other wire, the fields > oppose > each other and ideally cancel each other out. They also ideally cause no > noise to be radiated. > > > Perhaps the greatest benefit of RS-422 and differential signaling is > immunity from external noise in the receiver. RS-422 receivers are built > to > reject "common-mode noise, which is noise that is of the same amplitude on > both the + and - terminals of the receiver. This is where the twisted > wire > pair comes in. It connects to the receiver's + and - terminals and brings > in both the real signal and common-mode noise. While the twisted-wire > pair > is shielded, some noise will leak in, but the electromagnetic and > electrostatic fields will cut across wires at the same amplitude, because > the wires are so close together. Thus, the noise's amplitude will appear > at > the receiver's + and - terminals equally and will be rejected by the > receiver, since it is designed to reject common-mode noise. As an > example, > the AM26LV32 is a commonly used differential line 3.3V receiver. It has a > common mode input voltage range from -0.3 to 5.5V and will reject any > voltage that appears on both terminals in this range. The voltages on its > terminals must have a delta of greater than 0.2V for it to change its > outputs. You probably have to be involved in the measurement of real > world > signals and problems to appreciate just how good the AM26LV32 works to > reject common-mode noise. One of the things that I haven't mentioned is > that the termination resistor not only serves to terminate the twisted > wire > pair's characteristic impedance but also provides a low impedance to > prevent > electrostatic and electromagnetic fields from developing high voltages in > twisted wire pairs. > > > So to reiterate, there is nothing magical about twisted wire pairs other > than they keep the wires in close proximity to each other and that's it. > Everything else I said above is just fluff! :) > > > Simon Ramirez > > Copyright 2008 > > > From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Dennis > Johnson > Sent: Sunday, December 28, 2008 12:29 PM > To: aeroelectric-list@matronics.com > Subject: AeroElectric-List: Twisted Wires vs. Parallel > > > We often see instructions to twist the positive and negative wires > together > to reduce noise problems. Instructions from B&C for their voltage > regulator > even specified the number of twists per inch. > > > But I'm wondering about the physics. From studying the 'Connection, it > seems that paralleling the positive and negative wires tightly together > would have the same effect as twisting them together. Is twisting the > wires > together recommended because it is a convenient way to keep the wires in > close contact? Or is there something about the nature of the > electromagnetic fields that makes twisting more effective? > > > Thanks, > > Dennis > > Legacy, 220 hours, mostly twisted positive and negative wires > > -------------------------------------------------------------------------------- Checked by AVG - http://www.avg.com 9:40 AM


    Message 2


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    Time: 02:34:30 AM PST US
    From: "John Cleary" <john_rv10@yahoo.com>
    Subject: Pitts S1 Wiring Diagram
    Stuart, I run a VHF, a smoke pump and a Garmin 296 plugged into a cigarette lighter outlet for power if required. All the rest are steam gauges, and the fuel pump is manual. Since most my trips are short aerobatics trips, the biggest consumer is the starter motor, and the SD-8 is more than adequate to keep the battery charged even if I do a series of 10 to 12 minute sorties. On longer trips the SD-8 has much longer to catch up, and it has never been an issue. This system, apart from the 296, has been in satisfactory operation since the early 80s. Sorry, no photos of that area, but the next 100 hourly is due late January, and if you still want photos then, I am more than happy to snap a few and send them off line to you. Cheers, John -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Stuart Mackereth Sent: Monday, 29 December 2008 6:03 PM Subject: RE: AeroElectric-List: Pitts S1 Wiring Diagram --> <mac@incendio.co.nz> Great, thanks John. What line up do you run - VHF, XPDR, GPS, etc? Don't suppose you have a picture of the back for me to have a look at? Sorry, but now you got me started ;-) -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of John Cleary Sent: Monday, 29 December 2008 7:40 p.m. Subject: RE: AeroElectric-List: Pitts S1 Wiring Diagram --> <john_rv10@yahoo.com> Hello Stuart, I have an S1 with an SD-8, standard slick mags and an inverted oil system. It is tight but doable. Cheers, John -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Stuart Mackereth Sent: Monday, 29 December 2008 4:53 PM Subject: AeroElectric-List: Pitts S1 Wiring Diagram --> <mac@incendio.co.nz> Hi all.. been trawling through all the posting history on this list looking for some help with what layout and equipment set make sense in the tight engine compartment of a Pitts S1. Sorry if any of this is repeat/old stuff, but it's all new to me. Thanks also to Bob who has given me many hours of enjoyment trying to get to grips with his manual, and Z figures. I started on Z13/8 and pulled out the 2nd big alternator in favor of a single small SD-8 one, and have gone from there. A Pitts should be rather simple, I would have thought. This is a VFR short-hop plane 99% of the time, doing aerobatics I had a good look at the aerobatic wiring diagram from B&C... so I had assumed I could get by on a SD-8 alternator as only electrical generation source. I have a Icom A200, Narco Xpdr, Encoder and the usual engine instruments (EGT, CHT, OILT, OILP, FUELP) so thought I could get away it. Um, ok, also a Fuel boost pump (only during starting) and smoke pump (couple of minutes a flight)... I also would like to run a AV80R GPS as well, if possible. Now I'm wondering about the SD-8... and if not, well, then the SD-20. I can add up all the Amp loads on each thing, but I'm not sure how much under/over capacity I need to run everything? Is there a general rule of thumb? My other question is whether there is enough space behind the engine for the vacuum mounted SD-8 - considering I'm planning dual PMAGS, and have an inverted OIL kit right there in the same place. A friend building an S1 that I talk to a lot as opted for the PlanePower 60Amp unit that is belt driven up front to free up some space, as he reckoned it was too tight. Would love a second opinion from someone with an S1. Most S1's flying out there are 20, 30 years old, even older, and I'm hoping someone can help me take advantage of the new technology advances to build a simple, clean and lightweight electrical system. Thanks to anyone who can help. Checked by AVG - http://www.avg.com 2:23 p.m.


    Message 3


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    Time: 03:41:22 AM PST US
    From: "Eric Tiethoff (HCCNet)" <j.e.tiethoff@hccnet.nl>
    Subject: Re: Twisted Wires vs. Parallel
    When wiring a tube amplifier it is common practice to twist the filament lines to the tubes. Reason is that they are AC fed with a relative high amperages (6,3 volt and 2 or 3 amp). The rest of the wiring is or signal or DC. When the filament lines are NOT twisted they introduce humm (50 or 60 Hz) in the system. Since in an aircraftsystem there is no AC feed (except the output of the alternator field tot the regulator) the only usance is to keep the lines together. -------------------------------------------------- From: "raymondj" <raymondj@frontiernet.net> Sent: Monday, December 29, 2008 9:09 AM Subject: Re: AeroElectric-List: Twisted Wires vs. Parallel > <raymondj@frontiernet.net> > > I think this paragraph from Bob N. earlier this week bears on this > discussion. > > =============================================== > At higher frequencies it can be shown that parallel > lines do not exactly cancel mutual magnetic effects > because of the non-zero distance between their centers. > Here it becomes valuable to twist the two conductors > such that what ever leakage exists perpendicular > to the conductors tends to be washed out by the reverse > polarity of effects longitudinally displaced 1/2 twist > away. > ================================================ > > Raymond Julian > Kettle River, MN > > "Hope for the best, > but prepare for the worst." > > ----- Original Message ----- > From: "S. Ramirez" <simon@synchdes.com> > To: <aeroelectric-list@matronics.com> > Sent: Sunday, December 28, 2008 9:16 PM > Subject: RE: AeroElectric-List: Twisted Wires vs. Parallel > > >> Dennis, >> >> >> >> There is no difference electrically between two wires that are kept at >> the >> same distance in parallel and two wires that are twisted together to stay >> parallel. The reason they are twisted together is that it is the >> simplest >> way to keep them in parallel while the cable (a combination of wires, >> shields, insulation, etc.) bends and distorts. >> >> >> >> When an RS-422 transmitter generates a signal, it has two circuits that >> drive the twisted wire pair. One circuit sources current, while the >> other >> circuit sinks current. When a differential twist wire pair carries two >> currents from the transmitter to the receiver, they travel from the >> source >> driver to the load (a termination resistor next to the receiver), then >> back >> to the current sink. Along each wire, the current generates an >> electromagnetic field defined by the right hand rule, where the direction >> of >> the field is per the direction of the hand's fingers when the thumb is >> pointing toward the direction of current flow. Since the current in one >> wire is traveling opposite the current in the other wire, the fields >> oppose >> each other and ideally cancel each other out. They also ideally cause no >> noise to be radiated. >> >> >> >> Perhaps the greatest benefit of RS-422 and differential signaling is >> immunity from external noise in the receiver. RS-422 receivers are built >> to >> reject "common-mode noise, which is noise that is of the same amplitude >> on >> both the + and - terminals of the receiver. This is where the twisted >> wire >> pair comes in. It connects to the receiver's + and - terminals and >> brings >> in both the real signal and common-mode noise. While the twisted-wire >> pair >> is shielded, some noise will leak in, but the electromagnetic and >> electrostatic fields will cut across wires at the same amplitude, because >> the wires are so close together. Thus, the noise's amplitude will appear >> at >> the receiver's + and - terminals equally and will be rejected by the >> receiver, since it is designed to reject common-mode noise. As an >> example, >> the AM26LV32 is a commonly used differential line 3.3V receiver. It has >> a >> common mode input voltage range from -0.3 to 5.5V and will reject any >> voltage that appears on both terminals in this range. The voltages on >> its >> terminals must have a delta of greater than 0.2V for it to change its >> outputs. You probably have to be involved in the measurement of real >> world >> signals and problems to appreciate just how good the AM26LV32 works to >> reject common-mode noise. One of the things that I haven't mentioned is >> that the termination resistor not only serves to terminate the twisted >> wire >> pair's characteristic impedance but also provides a low impedance to >> prevent >> electrostatic and electromagnetic fields from developing high voltages in >> twisted wire pairs. >> >> >> >> So to reiterate, there is nothing magical about twisted wire pairs other >> than they keep the wires in close proximity to each other and that's it. >> Everything else I said above is just fluff! :) >> >> >> >> Simon Ramirez >> >> Copyright 2008 >> >> >> >> >> >> >> >> From: owner-aeroelectric-list-server@matronics.com >> [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Dennis >> Johnson >> Sent: Sunday, December 28, 2008 12:29 PM >> To: aeroelectric-list@matronics.com >> Subject: AeroElectric-List: Twisted Wires vs. Parallel >> >> >> >> We often see instructions to twist the positive and negative wires >> together >> to reduce noise problems. Instructions from B&C for their voltage >> regulator >> even specified the number of twists per inch. >> >> >> >> But I'm wondering about the physics. From studying the 'Connection, it >> seems that paralleling the positive and negative wires tightly together >> would have the same effect as twisting them together. Is twisting the >> wires >> together recommended because it is a convenient way to keep the wires in >> close contact? Or is there something about the nature of the >> electromagnetic fields that makes twisting more effective? >> >> >> >> Thanks, >> >> Dennis >> >> Legacy, 220 hours, mostly twisted positive and negative wires >> >> >> >> > > > -------------------------------------------------------------------------------- > > > Checked by AVG - http://www.avg.com > 9:40 AM > > >


    Message 4


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    Time: 04:19:30 AM PST US
    From: Andrew Butler <andrewbutler@ireland.com>
    Subject: SD-8 Relay Questions
    All, I am in the process of making my drawings a reality and unpacked the SD-8 and its accompanying S-704. I have my S-704 wired up like in Z-13/8 and Z-32. From the diagrams it looks like power is supplied to the relay coil using an external wire attached from one end of the COIL to COM. Am I reading the diagram correctly? Does anyone have any pictures like those that show how S-704 DIODEs are inserted? Also, does it matter which way round YEL/BLK leads of the OVM-14 module are connected to the coil (the instructions that come with the SD-8 appear to show the opposite way round to that depicted in SD-13). Thanks for your help, Andrew Butler, Wiring RV71700 Galway, Ireland.


    Message 5


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    Time: 05:41:21 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: CBA-II Battery Tester modifications/improvements?
    > > but from an engineering perspective, a numerical value for > > energy delivered under the prescribed test conditions is > > quite sufficient. The results of dynamic tests for evaluating > > battery source impedance could be offered out as numerical > > values. > >As someone involved heavily in engineering, I agree. >But you'll find a lot of very strong opposition to devices that only >output numerical values for later importing and graphing or for use >in creating a table. These all take extra work to do and is >considered a total PITA by those who don't revel in the numbers the way we do. > >In my opinion, the success of the CBA is in its software (and its >price, of course). It allows for very, very easy and no-work >testing and comparison of different cells. There are other devices >out there that allow for exporting to Excel or other saving of data, >but they aren't nearly as popular. > >As a first step, just storing the data for import into Excel is >OK. Even for taking and creating tables with. But, it would be >nice to see a growth path possible for the software to include >on-screen graphing/plotting. There are many constant-current load >circuits out there but they're not being built and used by very many >people, I think the right software is what would make the difference. I bought the devices when they offered a high return on investment for answering some questions about battery performance between brands and battery condition for insuring performance in a $high$ instrumentation job. Looking at all the data files in my CBA output folder I see that I've conducted perhaps 100 battery cap-checks on various devices. Even when I was doing cross brand comparisons, graphical display of data was useful only for helping my readers understand . . . it was of no value in deducing the results of the tests, i.e. total energy delivered under a particular test condition. I guess I'm not clear as to your design and market goals. If it's your desire to fabricate large quantities of a product to compete with the CBA-II then "window dressing" will be important. If you're goal is to offer a sort of DIY work-around for the CBA-II's shortcomings to be shared with some cognizant individuals, then the super-graphics features become problematic for return on investment. <snip> >Another option is one you alluded to earlier, a PIC. That would >result in a very small and inexpensive unit to control the load with >and acquire and upload the data from. Someone would have to develop >and test the firmware though. > >There's still a decent amount of hardware left to work out >though...PCB design and selection of the MOSFETs, op-amps, >resistor/capacitors, voltage regulators, microprocessor, connectors, >heat sink, fan, etc., for the load itself. Yes . . . if you're looking to optimize a product and marketing effort. I would estimate 30-40 hrs to work up a documentation package for hardware. Firmware in the PIC would take 10-20 hrs. The PC based application could take as long or longer than the hardware and firmware combined. So if your goals are to compete with the CBA-II in their sandbox, you're looking at a development program with a market value on the order of $10K before you manufacture and sell a single device. >I think you bring up a very good point. There will be two groups of >users for this load. The ones who just need the raw data outputted >in the simplest way possible and those who want it displayed in >graphical form to allow for the quickest way to see what they need to see. I'm not sure what a graph tells me that a number in an output box doesn't tell me. In fact, the way the early CBA-II software outputs graphics, one has to get out a pencil and straight edge to drop the cut-off crossing to the baseline and then visually do a linear interpolation to arrive at a number. The upscale version of the software give you the "box score" and the graph . . . what does the graph tell anyone that the box score does not? My disappointments with the CBA-II application is that it offers only constant-current discharge testing which doesn't emulate very many real life situations. After all the work has been done to achieve their present software package, it's a relatively simple addition to offer constant-resistance and constant- power discharge protocols with some dynamic internal impedance measurements thrown in for "frosting on the cake". Of course there's still the issue of marginal thermal performance and selection of load devices. No doubt West Mountain Radio has made a significant market penetration and their product offers a lot of bang for the buck. I own two of them! If you're considering development of a competing product, will the features you and I find useful convince future buyers of battery analyzers to pay more dollars for the offerings of the new kid on the block? More importantly, do potential sales for the super-whizzy product bode well for return on investment? Bob . . .


    Message 6


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    Time: 08:14:48 AM PST US
    Subject: Re: D-Sub Pins
    From: <longg@pjm.com>
    Henry, I too use them for various connection points, especially those that may need to be separated at some point. They are indeed handy. Rather than get into some fancy connector I butt the male/female pins together, shrink wrap the whole mess - done. Make sure your shrink wrap is well done so they don't pull apart. If you need to take them apart use a p blade or other against the connector to remove the shrink wrap. Don't touch the wire with the knife. If you have a connection that needs to come apart regularly, just go to RS and get two 9/15 pin connectors to join the two. You will need two 4/40 bolt/nuts to keep the DB connectors together. Use a bit of lock-tite or epoxy on bolts to keep them from separating. The only thing you need to obey are the amperage limits on the pins. The rest is up to your imagination. If you're always in a hurry like me, get your stuff from L-com. Great prices, incredible service (get your own rep if you like) and very fast shipping. I get most stuff within a day or two of ordering. They will also make any custom cable you need. http://www.l-com.com/ Glenn -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Henry Trzeciakowski Sent: Saturday, December 27, 2008 7:56 PM Subject: AeroElectric-List: Re: D-Sub Pins <hammer408@comcast.net> Bob: Looking thru your archives, I see that one can use D-Sub's are wiring connections: I.E. - joining 2 wires together, rather than use butt splices, solder seal, etc.... So my question is: 1- Rather than soldering my Mic & Phone jack wires directly to my jack outlets, can I solder leads, then use D-Sub pins to join to the leads to the amin wires? 2- Can I also use these D-Subs for splicing shielded wire: 22 awg wire? I can see al lot of uses for these D-subs, amazing !!! Henry


    Message 7


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    Time: 09:33:55 AM PST US
    Subject: Re: Twisted Wires vs. Parallel
    From: Steven G Lynn <sglynn@us.ibm.com>
    Please how do I remove this email from receiving informative notes like the ones below? thanks Steven Lynn Global Business Services IBM Americas Cell: 425-280-4404 Fax: 360-851-2211 sglynn@us.ibm.com "raymondj" <raymondj@frontie rnet.net> To Sent by: <aeroelectric-list@matronics.com > owner-aeroelectri cc c-list-server@mat ronics.com Subj ect Re: AeroElectric-List: Twisted Wires vs. Parallel 12/29/2008 12:09 AM Please respond to aeroelectric-list @matronics.com <raymondj@frontiernet.net> I think this paragraph from Bob N. earlier this week bears on this discussion. ======================== ======================== At higher frequencies it can be shown that parallel lines do not exactly cancel mutual magnetic effects because of the non-zero distance between their centers. Here it becomes valuable to twist the two conductors such that what ever leakage exists perpendicular to the conductors tends to be washed out by the reverse polarity of effects longitudinally displaced 1/2 twist away. ======================== ======================== Raymond Julian Kettle River, MN "Hope for the best, but prepare for the worst." ----- Original Message ----- From: "S. Ramirez" <simon@synchdes.com> Sent: Sunday, December 28, 2008 9:16 PM Subject: RE: AeroElectric-List: Twisted Wires vs. Parallel > Dennis, > > > There is no difference electrically between two wires that are kept a t the > same distance in parallel and two wires that are twisted together to stay > parallel. The reason they are twisted together is that it is the simplest > way to keep them in parallel while the cable (a combination of wires, > shields, insulation, etc.) bends and distorts. > > > When an RS-422 transmitter generates a signal, it has two circuits th at > drive the twisted wire pair. One circuit sources current, while the other > circuit sinks current. When a differential twist wire pair carries t wo > currents from the transmitter to the receiver, they travel from the source > driver to the load (a termination resistor next to the receiver), the n > back > to the current sink. Along each wire, the current generates an > electromagnetic field defined by the right hand rule, where the direc tion > of > the field is per the direction of the hand's fingers when the thumb i s > pointing toward the direction of current flow. Since the current in one > wire is traveling opposite the current in the other wire, the fields > oppose > each other and ideally cancel each other out. They also ideally caus e no > noise to be radiated. > > > Perhaps the greatest benefit of RS-422 and differential signaling is > immunity from external noise in the receiver. RS-422 receivers are b uilt > to > reject "common-mode noise, which is noise that is of the same amplitu de on > both the + and - terminals of the receiver. This is where the twiste d > wire > pair comes in. It connects to the receiver's + and - terminals and brings > in both the real signal and common-mode noise. While the twisted-wir e > pair > is shielded, some noise will leak in, but the electromagnetic and > electrostatic fields will cut across wires at the same amplitude, bec ause > the wires are so close together. Thus, the noise's amplitude will ap pear > at > the receiver's + and - terminals equally and will be rejected by the > receiver, since it is designed to reject common-mode noise. As an > example, > the AM26LV32 is a commonly used differential line 3.3V receiver. It has a > common mode input voltage range from -0.3 to 5.5V and will reject any > voltage that appears on both terminals in this range. The voltages o n its > terminals must have a delta of greater than 0.2V for it to change its > outputs. You probably have to be involved in the measurement of real > world > signals and problems to appreciate just how good the AM26LV32 works t o > reject common-mode noise. One of the things that I haven't mentioned is > that the termination resistor not only serves to terminate the twiste d > wire > pair's characteristic impedance but also provides a low impedance to > prevent > electrostatic and electromagnetic fields from developing high voltage s in > twisted wire pairs. > > > So to reiterate, there is nothing magical about twisted wire pairs ot her > than they keep the wires in close proximity to each other and that's it. > Everything else I said above is just fluff! :) > > > Simon Ramirez > > Copyright 2008 > > > From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of De nnis > Johnson > Sent: Sunday, December 28, 2008 12:29 PM > To: aeroelectric-list@matronics.com > Subject: AeroElectric-List: Twisted Wires vs. Parallel > > > We often see instructions to twist the positive and negative wires > together > to reduce noise problems. Instructions from B&C for their voltage > regulator > even specified the number of twists per inch. > > > But I'm wondering about the physics. From studying the 'Connection, it > seems that paralleling the positive and negative wires tightly togeth er > would have the same effect as twisting them together. Is twisting th e > wires > together recommended because it is a convenient way to keep the wires in > close contact? Or is there something about the nature of the > electromagnetic fields that makes twisting more effective? > > > Thanks, > > Dennis > > Legacy, 220 hours, mostly twisted positive and negative wires > > ----------------------------------------------------------------------- --------- Checked by AVG - http://www.avg.com 9:40 AM ======================== ============ ======================== ============ ======================== ============ ======================== ============


    Message 8


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    Time: 01:46:37 PM PST US
    Subject: Re: CBA-II Battery Tester modifications/improvements?
    From: "CamLight" <jmuchow@camlight.com>
    nuckolls.bob(at)aeroelect wrote: > I bought the devices when they offered a high > return on investment for answering some questions > about battery performance between brands and > battery condition for insuring performance in a > $high$ instrumentation job. Looking at all the > data files in my CBA output folder I see that I've > conducted perhaps 100 battery cap-checks on various > devices. > > Even when I was doing cross brand comparisons, > graphical display of data was useful only for helping > my readers understand . . . it was of no value in > deducing the results of the tests, i.e. total energy > delivered under a particular test condition. > > I guess I'm not clear as to your design and market > goals. If it's your desire to fabricate large > quantities of a product to compete with the CBA-II > then "window dressing" will be important. If you're > goal is to offer a sort of DIY work-around for > the CBA-II's shortcomings to be shared with some > cognizant individuals, then the super-graphics > features become problematic for return on investment. > You mention it three times in your post so I want to be clear, I'm not interested in designing a product to compete with the CBA. I create high-power loads for dischargers/cyclers/analyzers/testers. I don't want the ultra price-sensitive "low" end of the market. But, if this project moved forward, I would offer to lay out a PCB that others could use for building the load. If enough people were interested, I'd have a batch of boards run and offer them at my cost. Each person involved would contribute to the project where they can, and for me, it's the hardware. I'm just bringing up other thoughts about the possible feature set for a very good DIY project. You want just raw data and feel it offers the most and that graphics offer little, if nothing, compared to box-scored raw data. But many users of battery analyzers disagree. I have to keep going back to the CBA and its popularity. A lot of people don't care what the actual number is. They can look at a graph of a test involving several cells or packs and see instantly which lasted the longest, or had the highest voltage-under-load, for that test. Whether the "best-performing" battery had a capacity of 10.02Ah or 10.10Ah, they wouldn't care. Which battery that they can afford (or physically fit, etc,) came out on "top". No need to check or compare actual numbers. But, we should definitely have just a raw data-capture and store program. In fact, it should be the first thing developed as it's the easiest to do. But I feel strongly that we shouldn't design out the ability of someone to do a more graphics-oriented package. It makes the project more desirable for more people and that's important to help draw other designers and developers to the project. This results in better, less expensive designs for those who want to DIY the hardware, and easier to use and fuller-featured software. Hopefully not with useless bloat but with great stuff like various discharge modes, IR measurement, etc. Never at the expense of a really good, very basic, data capture hardware design and software program. Just as other options for an open-source project that should encourage anyone to contribute to. Whether we'd ever use that hardware or software or not. nuckolls.bob(at)aeroelect wrote: > > Yes . . . if you're looking to optimize a > product and marketing effort. I would estimate > 30-40 hrs to work up a documentation package > for hardware. Firmware in the PIC would take > 10-20 hrs. The PC based application could take > as long or longer than the hardware and firmware > combined. So if your goals are to compete with > the CBA-II in their sandbox, you're looking at > a development program with a market value on > the order of $10K before you manufacture and > sell a single device. > No marketing effort, no product development. This is an open-source DIY project. You mentioned the use of a PIC earlier and I was alluding to that. If that's no longer an idea you're interested in seeing possibly be used for this DIY project, then the Weeder modules (or other equivalent) are a quicker way to get going. You also mentioned a friend who might possibly, maybe, be interested in taking on the PC software development. No $10K to develop something great that everyone could use. As a open-source project, anyone who wants to contribute, can. Whether its integrating existing I/O boards, creating an integrated PIC board, writing data storage PC software or creating a full-blown graphics package (which will certainly do the raw data storage), I think there's room for someone who wants to do any of the above. We'd all just use the software/hardware that best matched our needs and wants. nuckolls.bob(at)aeroelect wrote: > > I'm not sure what a graph tells me that a number > in an output box doesn't tell me. In fact, the way > the early CBA-II software outputs graphics, one has > to get out a pencil and straight edge to drop the cut-off > crossing to the baseline and then visually do a > linear interpolation to arrive at a number. The > upscale version of the software give you the "box > score" and the graph . . . what does the graph tell > anyone that the box score does not? > > My disappointments with the CBA-II application is that > it offers only constant-current discharge testing > which doesn't emulate very many real life situations. > After all the work has been done to achieve their > present software package, it's a relatively simple > addition to offer constant-resistance and constant- > power discharge protocols with some dynamic internal > impedance measurements thrown in for "frosting on > the cake". Of course there's still the issue of > marginal thermal performance and selection of load > devices. > > No doubt West Mountain Radio has made a significant > market penetration and their product offers a lot > of bang for the buck. I own two of them! If you're > considering development of a competing product, will > the features you and I find useful convince future > buyers of battery analyzers to pay more dollars for > the offerings of the new kid on the block? More > importantly, do potential sales for the super-whizzy > product bode well for return on investment? > > Bob . . . A graph doesn't tell you anything a number doesn't. But, the right graph can make understanding various numbers, groups of numbers, and their relationships, easier to understand. Edward Tufte's books so wonderfully illustrate that. What's great about this project is that everyone can get exactly what they want. One person can create a bare-bones, tiny-footprint, data uploading and storage program. Another person can create a graphics-analysis package to show tons of data in easy to read graphs. One person could develop hardware that integrated existing products, another could create a custom PIC board. I think a really important part of al of this would be to create a set of standards for comms between the PC software and the boards, and for a data storage format. This would allow for easy "black-box" development of both the hardware and the software. Either could have any set of features but all would be compatible with each other. I agree with you on the lack of discharge profiles for the CBA. They do have a constant-power discharge option in the Pro software now though. It would be nice to see constant-current, constant-power, and constant-resistance "modes" in the open-source hardware/software. Also nice would be allowing the user to be able to create or select a "profile" for discharging. Whether it's just a burst of current for a while every minute, or a complex profile to recreate a "real world" usage scenario, I think it would offer a lot. And the IR measurements feature is a great idea. There are so many "standards" and methods for measuring IR that it would be great to see the hardware/software eventually support a user-created IR test (timing, current, etc.). We're starting to get into the meat of this...good stuff. :) -------- John M. Owner CamLight Systems Read this topic online here: http://forums.matronics.com/viewtopic.php?p=221696#221696


    Message 9


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    Time: 06:04:18 PM PST US
    From: "S. Ramirez" <simon@synchdes.com>
    Subject: Re: Twisted Wires vs. Parallel
    Yes and yes, John. Untwisted pair cables suffer from more crosstalk and are more susceptible to interference because during their run, they tend to be farther apart in places than their twisted pair counterparts. Per my earlier post, when an electromagnetic or electrostatic field crosses their path and induces a current or voltage into them, it will be a different in each wire because they are at different relative distances from the source wire, which is probably running parallel but not necessarily. Then the common-mode receiver will not be able to reject this noise as effectively as if the noise at its two terminals were more "equal." Also, if a differential transmitter is generating + and - currents through the two non-twisted wires, they will not cancel each other out as effectively as their twisted wire counterparts, because they will be farther apart in places, and their electromagnetic fields will not be mutually inductively coupled into each other as well along the wires' runs. Furthermore, it is easier to maintain characteristic impedances more accurately when the wires are twisted together and their distances apart are more accurately maintained. By providing a termination resistor at the receiving end of the twisted wire pair, reflections are more carefully controlled, if not cancelled. For this reason and for the reasons cited above, longer runs are possible with twisted wire pairs than with untwisted wire pairs. BTW, the same theory that applies to keeping the distances equal between wires in twisted wire pairs also is used in printed circuit boards to propagate signals along traces. There the traces are geometrically controlled so that their widths and distances from each other and from other traces, ground and power planes are maintained, as well as the separation material, to do a much better job than wires in cables, especially in Gigabit applications. Simon Ramirez Copyright 2008 -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of CamLight Sent: Monday, December 29, 2008 2:34 AM Subject: AeroElectric-List: Re: Twisted Wires vs. Parallel simon(at)synchdes.com wrote: > There is no difference electrically between two wires that are kept at the same distance in parallel and two wires that are twisted together to stay parallel. The reason they are twisted together is that it is the simplest way to keep them in parallel while the cable (a combination of wires, shields, insulation, etc.) bends and distorts. But don't pairs in untwisted pair cabling suffer from more crosstalk and susceptibility to interference than in twisted-pair cabling? And, IIRC, can't you do a longer run with twisted-pair than with untwisted-pair cable? -------- John M. Owner CamLight Systems




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