AeroElectric-List Digest Archive

Tue 01/13/09


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 06:57 AM - Re: Internally Regulated Alternators and Z-24 ()
     2. 07:10 AM - Re: Re: D-Sub connectors (Robert L. Nuckolls, III)
     3. 09:15 AM - Re: Re: D-Sub connectors (Tom Barter)
     4. 10:57 AM - Z-13 Questions ()
     5. 12:27 PM - Re: Internally Regulated Alternators and Z-24 (Robert L. Nuckolls, III)
     6. 12:36 PM - Re: Z-13 Questions (Robert L. Nuckolls, III)
     7. 12:40 PM - Re: Re: D-Sub connectors (Robert L. Nuckolls, III)
     8. 01:12 PM - Re: Z-13 Questions ()
     9. 03:00 PM - Re: D-Sub connectors (rampil)
 
 
 


Message 1


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    Time: 06:57:15 AM PST US
    Subject: Internally Regulated Alternators and Z-24
    From: <longg@pjm.com>
    Thanks Bob, Question is the AEC9004-1 available now? -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, January 12, 2009 7:30 PM Subject: Re: AeroElectric-List: Internally Regulated Alternators and Z-24 <nuckolls.bob@aeroelectric.com> At 04:37 PM 1/12/2009, you wrote: > >I see Z-24 was deleted from the manual. Have there been any accepted >design changes for using internally regulated alternators with Z-* >designs? I see it is still in the index of the connection under >http://www.aeroelectric.com/articles.html > >I am using a Z13-8 configuration and have been the recipient of IR >alternator. Is the Z-24 still be best viable option for making the IR >act like an ER alternator? Z-24 has been moved to here: http://aeroelectric.com/articles/Adapting_IR_Alternators_to_Aircraft.pdf Z-24 is an acceptable means for controlling the IR alternator in the manner common to aircraft where the alternator is not turned on or off while at high engine rpm and/or under heavy load. I offer this caveat only because there is a small chance that any given IR alternator is not designed for protecting it's own regulator under severe load- dump conditions. Having written that, I can tell you that IR alternators from most sources will stand moderate to severe load-dump. The Z-24 architecture will smoothly transition into incorporation of the AEC9004-1 controller should you elect to upgrade at a later date. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 2


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    Time: 07:10:21 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: D-Sub connectors
    At 08:43 PM 1/12/2009, you wrote: > >I'll second the compliment, I have learned so much about D-subs, >when I saw the sheet metal type in mouser I kinda wondered and I >can't say I have ever seen them in an actual application. SO machined it is! Probably every d-sub connector in your computer system is populated with the sheet metal pins. These are most often supplied in very long strips and coiled onto reels for application by automatic machines. ASSUMING you have the manufacturing environment to install these pins, they'll perform as advertised. We should also be mindful that just because a pin is not machined from solid materials doesn't place it lower in the connector food chain. AMP MulitMate series of pins are an excellent example of high-performance products manufactured from sheet stock and well suited for high volume production. Emacs! Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 3


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    Time: 09:15:11 AM PST US
    From: "Tom Barter" <kesleyelectric@chooseblue.coop>
    Subject: Re: D-Sub connectors
    Bob, I have noticed that a few of your replies concerning D-sub connectors have a reference to Emacs!. I'm not familiar with that. What is it? Tom Barter Kesley,Iowa Avid Magnum - wiring -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Tuesday, January 13, 2009 9:09 AM Subject: Re: AeroElectric-List: Re: D-Sub connectors At 08:43 PM 1/12/2009, you wrote: I'll second the compliment, I have learned so much about D-subs, when I saw the sheet metal type in mouser I kinda wondered and I can't say I have ever seen them in an actual application. SO machined it is! Probably every d-sub connector in your computer system is populated with the sheet metal pins. These are most often supplied in very long strips and coiled onto reels for application by automatic machines. ASSUMING you have the manufacturing environment to install these pins, they'll perform as advertised. We should also be mindful that just because a pin is not machined from solid materials doesn't place it lower in the connector food chain. AMP MulitMate series of pins are an excellent example of high-performance products manufactured from sheet stock and well suited for high volume production. Emacs! Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- Checked by AVG - http://www.avg.com 8:17 AM


    Message 4


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    Time: 10:57:10 AM PST US
    Subject: Z-13 Questions
    From: <longg@pjm.com>
    I be using an 85 Amp IR alternator with this design. Couple of questions. 1. For the primary alt, is it ok to go with an 80 Amp Shunt and ANL? I understand they will take 1xx % of rating? 2. For the secondary alt is it ok to replace the fuse-link in the design for an ANL? Rating 10 amp? 3. The B & C schematic is slightly different in breaker/wire sizing. Should I adhere to that more closely than Bob's? 4. If I understand the instruction the SD-8 indicates the warning light is ON when the switch is off or the OVP has tripped. I'm not sure if I want that big yellow bulb on all the time? What other warning light configurations are folks using? 5. My ANLs/contactors will be on the firewall. Are there any caveats for protecting them from heat, dirt, oil, water etc? Thanks, Glenn


    Message 5


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    Time: 12:27:54 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Internally Regulated Alternators and Z-24
    At 08:54 AM 1/13/2009, you wrote: > >Thanks Bob, > >Question is the AEC9004-1 available now? No. As soon as it is, it will be added to the catalog at: https://matronics.com/aeroelectric/Catalog/AECcatalog.html and will be announced on the List. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 6


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    Time: 12:36:06 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Z-13 Questions
    At 12:54 PM 1/13/2009, you wrote: >I be using an 85 Amp IR alternator with this design. Couple of questions. > > >1. For the primary alt, is it ok to go with an 80 Amp Shunt >and ANL? I understand they will take 1xx % of rating? The shunt is the same size as alternator rating. You can use an ANL as low as 35A with a 60A alternator. http://aeroelectric.com/Mfgr_Data/Fuses_and_Current_Limiters/Bussman/ANL_Specs.pdf >2. For the secondary alt is it ok to replace the fuse-link in >the design for an ANL? Rating 10 amp? Sure. Not an ANL but an 20A ATC fuse in an in-line holder. http://aeroelectric.com/Pictures/Fuses/Fuse_Holders/ifh-2.jpg >3. The B & C schematic is slightly different in breaker/wire >sizing. Should I adhere to that more closely than Bob's? His schematic works as advertised. So does mine. >4. If I understand the instruction the SD-8 indicates the >warning light is ON when the switch is off or the OVP has tripped. >I'm not sure if I want that big yellow bulb on all the time? What >other warning light configurations are folks using? Don't install it. I presume you have a low voltage warning that is independent of the alternator(s). >5. My ANLs/contactors will be on the firewall. Are there any >caveats for protecting them from heat, dirt, oil, water etc? Cessna, Piper and Beech don't worry about it. http://aeroelectric.com/Pictures/Wiring_Technique/A36_Firewall_A.jpg It must not be a big deal. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 7


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    Time: 12:40:59 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: D-Sub connectors
    At 11:11 AM 1/13/2009, you wrote: ><kesleyelectric@chooseblue.coop> > >Bob, > >I have noticed that a few of your replies concerning D-sub connectors have a >reference to Emacs!. I'm not familiar with that. What is it? Probably an artifact of typos and/or cut-n-paste activity. Ignore it. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 8


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    Time: 01:12:44 PM PST US
    Subject: Z-13 Questions
    From: <longg@pjm.com>
    Excellent, thanks Bob. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Tuesday, January 13, 2009 3:35 PM Subject: Re: AeroElectric-List: Z-13 Questions <nuckolls.bob@aeroelectric.com> At 12:54 PM 1/13/2009, you wrote: >I be using an 85 Amp IR alternator with this design. Couple of questions. > > >1. For the primary alt, is it ok to go with an 80 Amp Shunt >and ANL? I understand they will take 1xx % of rating? The shunt is the same size as alternator rating. You can use an ANL as low as 35A with a 60A alternator. http://aeroelectric.com/Mfgr_Data/Fuses_and_Current_Limiters/Bussman/ANL _Specs.pdf >2. For the secondary alt is it ok to replace the fuse-link in >the design for an ANL? Rating 10 amp? Sure. Not an ANL but an 20A ATC fuse in an in-line holder. http://aeroelectric.com/Pictures/Fuses/Fuse_Holders/ifh-2.jpg >3. The B & C schematic is slightly different in breaker/wire >sizing. Should I adhere to that more closely than Bob's? His schematic works as advertised. So does mine. >4. If I understand the instruction the SD-8 indicates the >warning light is ON when the switch is off or the OVP has tripped. >I'm not sure if I want that big yellow bulb on all the time? What >other warning light configurations are folks using? Don't install it. I presume you have a low voltage warning that is independent of the alternator(s). >5. My ANLs/contactors will be on the firewall. Are there any >caveats for protecting them from heat, dirt, oil, water etc? Cessna, Piper and Beech don't worry about it. http://aeroelectric.com/Pictures/Wiring_Technique/A36_Firewall_A.jpg It must not be a big deal. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 9


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    Time: 03:00:56 PM PST US
    Subject: Re: D-Sub connectors
    From: "rampil" <ira.rampil@gmail.com>
    Hi All, Through a circuitous route (that's a double E pun) I found this web page which not only illustrates the connector pin color code that Bob explained, but also adds includes a table of which positioner to use for the crimp: http://www.pinsandsockets.nl/bin.htm I'm not an Engineer, I just played one in Grad School :D -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224593#224593




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