AeroElectric-List Digest Archive

Wed 02/25/09


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 03:10 AM - ANL Sizing (Andrew Butler)
     2. 06:19 AM - Re: ANL Sizing (Robert L. Nuckolls, III)
     3. 06:39 AM - Re: ANL Sizing ()
     4. 06:55 AM - SD-8 crowbar breaker (Tom Barter)
     5. 07:52 AM - Voltmeter too bright (rparigor@SUFFOLK.LIB.NY.US)
     6. 08:14 AM - Re: Re: Using a key Ignition switch with a Rotax 912 (John Morgensen)
     7. 09:20 AM - Re: Voltmeter too bright ()
     8. 11:08 AM - Lamar MC10 master control unit (Mike Pienaar)
     9. 12:00 PM - Re: Voltmeter too bright (raymondj)
    10. 06:55 PM - Re: E-bus and sd-8 alternator connections Z-13/8 Q (Chris)
    11. 07:03 PM - How to attach wire to D-sub female pin (Ralph Finch)
    12. 08:00 PM - Re: How to attach wire to D-sub female pin (Bob White)
    13. 08:14 PM - Re: How to attach wire to D-sub female pin (Bob White)
    14. 08:35 PM - Revision 12 pre-published release (Robert L. Nuckolls, III)
    15. 08:39 PM - Re: SD-8 crowbar breaker (Robert L. Nuckolls, III)
    16. 08:46 PM - Re: Re: Using a key Ignition switch with a Rotax 912 (Robert L. Nuckolls, III)
    17. 10:08 PM - Why are antenna torroids painted different colors? (rparigor@SUFFOLK.LIB.NY.US)
 
 
 


Message 1


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    Time: 03:10:35 AM PST US
    From: Andrew Butler <andrewbutler@ireland.com>
    Subject: ANL Sizing
    Hello, I am installing my ANL mounting base on my firewall. I have a 60 AMP alternator and my loading chart shows a continuous load of approx. 30A with max load (landing config. lights plus flaps, fuel pump etc.) of up to 47 or 48A. Is a 40A ANL suffient or should I install a 50A or 60A ANL? Best regards, Andrew. RV71700 Galway Ireland.


    Message 2


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    Time: 06:19:37 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: ANL Sizing
    At 05:07 AM 2/25/2009, you wrote: ><andrewbutler@ireland.com> > >Hello, > >I am installing my ANL mounting base on my firewall. I have a 60 AMP >alternator and my loading chart shows a continuous load of approx. >30A with max load (landing config. lights plus flaps, fuel >pump etc.) of up to 47 or 48A. > >Is a 40A ANL suffient or should I install a 50A or 60A ANL? > >Best regards, ANL current limiters are exceedingly robust with respect to their ratings. See: http://www.aeroelectric.com/Mfgr_Data/Fuses_and_Current_Limiters/Bussman/ANL_Specs.pdf Bussman only makes 35, 50 and 80A values in the lower ratings at the time the data sheet was published. Other manufacturers may have other selections in this range. If you can put your hands on even a 35A ANL, it will be fine for your application since it carries 80A continuously. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 3


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    Time: 06:39:01 AM PST US
    Subject: ANL Sizing
    From: <longg@pjm.com>
    Andrew, If you're pulling 30 amps all day long a 30 amp ANL won't even flinch and probably your best bet for that rating. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Andrew Butler Sent: Wednesday, February 25, 2009 6:08 AM Subject: AeroElectric-List: ANL Sizing Hello, I am installing my ANL mounting base on my firewall. I have a 60 AMP alternator and my loading chart shows a continuous load of approx. 30A with max load (landing config. lights plus flaps, fuel pump etc.) of up to 47 or 48A. Is a 40A ANL suffient or should I install a 50A or 60A ANL? Best regards, Andrew. RV71700 Galway Ireland.


    Message 4


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    Time: 06:55:29 AM PST US
    From: "Tom Barter" <kesleyelectric@chooseblue.coop>
    Subject: SD-8 crowbar breaker
    Bob, I have noticed that the z-figures that incorporate the SD-8 show a 5 amp breaker for the aux. alternator crowbar. The instructions from B&C call for a 2 amp breaker to be used with the SD-8 OV protection. As I recall, there has been some discussion in the past about nuisance tripping and upgrading the breaker size. I know that the diagrams are suggested architecture only, not component or wire size, but I wondered about this. Tom Barter Kesley, IA Avid Magnum - wiring


    Message 5


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    Time: 07:52:25 AM PST US
    Subject: Voltmeter too bright
    From: rparigor@SUFFOLK.LIB.NY.US
    I have very small (perhaps two sugar cubes side by side) rectangular cubeLED voltmeter (blue in color) that is now mounted on my passenger headrest panel to monitor E-Bus. Very nice display and just theright brightness for daytime operation. For night time operationit's a little too bright. It is a pottedtwo wire volt meter (first saw them in use on motorcycles). Anyone have a more eloquent idea (and where to get materials) how to tame light output other than sticking on a piece of shaded vinyl? Thx. Ron Parigoris


    Message 6


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    Time: 08:14:59 AM PST US
    From: John Morgensen <john@morgensen.com>
    Subject: Re: Using a key Ignition switch with a Rotax 912
    rckol wrote: > > I had it in mind to use the momentary contact version of the key switch to replace the push button starter switch, so it would actually be switching the current to the starter contactor. > > My concerns are whether these are quality items that would be expected to perform well in the extremes of temperatures that it will see (Wisconsin winters to desert heat). > > -------- > rck > > > I found a keyed switch intended for marine use at the local NAPA store. John Morgensen


    Message 7


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    Time: 09:20:13 AM PST US
    Subject: Voltmeter too bright
    From: <longg@pjm.com>
    Ron, The easy way out... Cut a piece of window shading (any darkness) to fit over the flat screen. Attach as you would to the car window. Done Do Not Archive From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of rparigor@SUFFOLK.LIB.NY.US Sent: Wednesday, February 25, 2009 10:43 AM Subject: AeroElectric-List: Voltmeter too bright I have very small (perhaps two sugar cubes side by side) rectangular cube LED voltmeter (blue in color) that is now mounted on my passenger headrest panel to monitor E-Bus. Very nice display and just the right brightness for daytime operation. For night time operation it's a little too bright. It is a potted two wire volt meter (first saw them in use on motorcycles). Anyone have a more eloquent idea (and where to get materials) how to tame light output other than sticking on a piece of shaded vinyl? Thx. Ron Parigoris


    Message 8


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    Time: 11:08:00 AM PST US
    From: "Mike Pienaar" <mjpienaar@shaw.ca>
    Subject: Lamar MC10 master control unit
    Hi All, I cannot find much info on the Lamar MC10 master control unit on the net. My questions are: 1. Is it worth making a box similar to theirs to put all the components in even if it is just to make everything look tidy. 2. I think I can figure most of what they do but why are there 4 contactors. 3. Where do I source the manual reset circuit breakers that they use. The circuit breaker has 2 lugs to bolt it down and 2 studs for the leads and a small reset button. Thanks for your help Mike


    Message 9


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    Time: 12:00:59 PM PST US
    From: "raymondj" <raymondj@frontiernet.net>
    Subject: Re: Voltmeter too bright
    Put a switch on it, so it's only active when you want to monitor the ebus voltage. Raymond Julian Kettle River, MN "Hope for the best, but prepare for the worst." ----- Original Message ----- From: <rparigor@SUFFOLK.LIB.NY.US> Sent: Wednesday, February 25, 2009 9:43 AM Subject: AeroElectric-List: Voltmeter too bright > > > I have very small (perhaps two sugar cubes side by side) rectangular > cube LED voltmeter (blue in color) that is now mounted on my > passenger headrest panel to monitor E-Bus. > > Very nice display > and just the right brightness for daytime operation. > > For night time operation it's a little too bright. > > It is > a potted two wire volt meter (first saw them in use on > motorcycles). > > Anyone have a more eloquent idea (and where to > get materials) how to tame light output other than sticking on a piece of > shaded vinyl? > > Thx. > Ron Parigoris >


    Message 10


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    Time: 06:55:02 PM PST US
    From: "Chris" <toaster73@embarqmail.com>
    Subject: Re: E-bus and sd-8 alternator connections Z-13/8
    Q I had one other thought...since I had the understanding that it would not be good to run an alternator without the battery in line I would use a double pole switch which would activate the e-bus alternate feed and alternator at the same time thereby I would never have the chance to turn the alternator (SD-8) on without the e-bus on. Is this wise (correct). Thanks Chris ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com> Sent: Tuesday, February 24, 2009 12:10 PM Subject: Re: AeroElectric-List: E-bus and sd-8 alternator connections Z-13/8 Q > <nuckolls.bob@aeroelectric.com> > > At 11:06 AM 2/23/2009, you wrote: >> >>Bob, >>I am laying out my RV-10 wiring based on the Z-13/8 Q. My battery is >>behind the bagage area as is my master contactor. Z-13/8 Q shows the SD-8 >>going to the battery side of the contactor. My battery bus will be next to >>the battery and I will run the e-bus supply wire from there foward to the >>panel. >> Question: Instead of running another wire all the way back to the master >> contactor from the SD-8 could I just run from the SD-8 to the E-bus which >> is under the panel? >>With this arrangment I would activate e-buss when needed and then sd-8, >>otherwise sd-8 would be dormant and only supply power when e-buss is >>activated. > > I've pondered this a bit . . . I think you will > be okay with that modification. > > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > >


    Message 11


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    Time: 07:03:42 PM PST US
    From: "Ralph Finch" <rgf@dcn.davis.ca.us>
    Subject: How to attach wire to D-sub female pin
    I need to attach wires (solder or crimp?) to female pins for the D-sub connector, as shown here. http://www.aeroelectric.com/articles/D-Sub_Pin/D-Sub_A.jpg I'm pretty sure only solder will work but want to check with the experts. And what wire size is recommended, assuming 1 amp and say 1 or 2 foot run? Thanks, Ralph Finch Davis, CA


    Message 12


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    Time: 08:00:16 PM PST US
    From: Bob White <bob@bob-white.com>
    Subject: Re: How to attach wire to D-sub female pin
    Hi Ralph, Those are crimp pins. The tool from B&C works great. Stock #: RCT-3 Bob W. On Wed, 25 Feb 2009 18:59:18 -0800 "Ralph Finch" <rgf@dcn.davis.ca.us> wrote: > I need to attach wires (solder or crimp?) to female pins for the D-sub > connector, as shown here. > > http://www.aeroelectric.com/articles/D-Sub_Pin/D-Sub_A.jpg > > > > I'm pretty sure only solder will work but want to check with the experts. > And what wire size is recommended, assuming 1 amp and say 1 or 2 foot run? > > > > Thanks, > > > > Ralph Finch > > Davis, CA > > > > -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/


    Message 13


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    Time: 08:14:30 PM PST US
    From: Bob White <bob@bob-white.com>
    Subject: Re: How to attach wire to D-sub female pin
    Sorry, I didn't read the whole thing. 20 or 22 AWG wire will be fine. That's the size range for the pin anyway. Picture is of a male pin, but the crimp tool works on both the male and female version. Bob W. On Wed, 25 Feb 2009 20:57:44 -0700 Bob White <bob@bob-white.com> wrote: > > Hi Ralph, > > Those are crimp pins. The tool from B&C works great. > Stock #: RCT-3 > > Bob W. > > > On Wed, 25 Feb 2009 18:59:18 -0800 > "Ralph Finch" <rgf@dcn.davis.ca.us> wrote: > > > I need to attach wires (solder or crimp?) to female pins for the D-sub > > connector, as shown here. > > > > http://www.aeroelectric.com/articles/D-Sub_Pin/D-Sub_A.jpg > > > > > > > > I'm pretty sure only solder will work but want to check with the experts. > > And what wire size is recommended, assuming 1 amp and say 1 or 2 foot run? > > > > > > > > Thanks, > > > > > > > > Ralph Finch > > > > Davis, CA > > > > > > > > > > -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/


    Message 14


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    Time: 08:35:21 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Revision 12 pre-published release
    I've put copies of the Revision 12 pages up at: http://www.aeroelectric.com/Rev12A/ . . . for your review. I'll be going to the printers with it next week. In the mean time, knowing of any potholes that folks can spot would be appreciated. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 15


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    Time: 08:39:27 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: SD-8 crowbar breaker
    At 08:51 AM 2/25/2009, you wrote: >Bob, > >I have noticed that the z-figures that incorporate the SD-8 show a 5 >amp breaker for the aux. alternator crowbar. The instructions from >B&C call for a 2 amp breaker to be used with the SD-8 OV >protection. As I recall, there has been some discussion in the past >about nuisance tripping and upgrading the breaker size. I know that >the diagrams are suggested architecture only, not component or wire >size, but I wondered about this. The size of the breaker has nothing to do with nuisance tripping of the crowbar OV protection system. Either 2A or 5A will work. I standardized on the 5A for all these years because it's generally less expensive than the 2A. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 16


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    Time: 08:46:43 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Using a key Ignition switch with a Rotax
    912 At 08:29 PM 2/24/2009, you wrote: > >I had it in mind to use the momentary contact version of the key >switch to replace the push button starter switch, so it would >actually be switching the current to the starter contactor. > >My concerns are whether these are quality items that would be >expected to perform well in the extremes of temperatures that it >will see (Wisconsin winters to desert heat). Starter contactors are generally intermittent duty devices that are pretty hard on switches compared to other forms of heavy duty relay. But the answer to your question cannot be quantified. Suppose I told you that the momentary, non-snap action switch is has perhaps 1/10th the service life of a snap-action push- button with heavy contacts. Without know exactly how long EITHER switch lasts in that application, you can't deduce the service life of the other switch either. "Quality items" is also non-quantified. I have no way to offer you an opinion based on any understanding of simple- ideas. We should be striving to build failure-tolerant airplanes. What are the consequences of failure for this switch? Could you not jury-rig some temporary means by which you energize the contactor to get the engine started so you can go home? This is an OBAM aircraft . . . you're allowed to think in such terms. Our spam-can flying brethern risk sanction for taking off with the wrong screw holding the ash tray in place. Try anything you think will meet your design goals . . . and put something else in later if your first choice proves to be a disappointment. NO switch will last forever. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 17


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    Time: 10:08:00 PM PST US
    Subject: Why are antenna torroids painted different colors?
    From: rparigor@SUFFOLK.LIB.NY.US
    Just received torroids from Aircraft Sprucefor Quickie antenna kit PN 11-0990 that I want to fool with on my Europa project. They are painted green then the Mfg. painted the face on one side white. Why is one face painted white and do I need to concern myself with which way I install them on RG-400 antenna cable? Thx. Ron Parigoris




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