AeroElectric-List Digest Archive

Fri 05/15/09


Total Messages Posted: 22



Today's Message Index:
----------------------
 
     1. 06:55 AM - Of pop rivets and locknuts . . . (Robert L. Nuckolls, III)
     2. 07:15 AM - Re: Alternator excitation - suggested wiring? (mikef)
     3. 07:19 AM - Re: Contactor and Crowbar Ratings (Craig Winkelmann)
     4. 07:59 AM - Re: Is a pop rivet acceptable for a ground attachment? (jayb)
     5. 09:38 AM - Re: Contactor and Crowbar Ratings (Craig Winkelmann)
     6. 09:56 AM - Marking Wires? (mosquito56)
     7. 10:24 AM - Crowbar (woxofswa)
     8. 10:34 AM - Re: Marking Wires? (jaybannist@cs.com)
     9. 10:44 AM - Re: Marking Wires? (Dave Bowman)
    10. 10:46 AM - Re: Marking Wires? (Bob White)
    11. 11:03 AM - Re: Marking Wires? (LarryMcFarland)
    12. 11:12 AM - Re: Crowbar (Carlos Trigo)
    13. 11:13 AM - Re: Crowbar (Matt Prather)
    14. 11:25 AM - Re: Marking Wires? (Bruce Gray)
    15. 11:38 AM - Contactor and Crowbar Ratings (Robert L. Nuckolls, III)
    16. 12:00 PM - MX20 Vertical stripes - update (Ralph E. Capen)
    17. 12:25 PM - Re: Marking Wires? (Tom Barter)
    18. 12:42 PM - Re: Crowbar (Robert L. Nuckolls, III)
    19. 12:46 PM - Re: MX20 Vertical stripes - update (Hinde, Frank George (Corvallis))
    20. 02:16 PM - Re: Re: Battery Charger as Ground Power (Tony Babb)
    21. 03:14 PM - Wire Sizes Help !!! Which Gauge to use ??? (JetPilot)
    22. 04:49 PM - Re: Wire Sizes Help !!! Which Gauge to use ??? (Ron Quillin)
 
 
 


Message 1


  • INDEX
  • Back to Main INDEX
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 06:55:11 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Of pop rivets and locknuts . . .
    I replaced two ground wires using pop rivets with solid driven rivets. Much tighter connection and it makes me feel better anyway. Given that the new joints are 'tighter' is an obvious good thing. But be aware that a rivet is a fastener designed for shear loads. I.e., the shank swells in the hole thus capturing the two sheets radially. But the axial clamping forces are spread over a much smaller area than the nut, screw and washer process described earlier. Thus we have lower retention forces in torque. Further, aluminum rivets are softer than steel fasteners and more likely to loosen under temperature cycles and vibration over time. The gas-tightness of this joint over time is doubtful. We would never use a rivet (of any kind) for making up a life-of-the-airplane electrical connection to airframe in a TC aircraft. I'll refer the readers to Section 15 of AC43-13 http://www.aeroelectric.com/Reference_Docs/FAA/AC43.13-1B_Change1.pdf where one can become deeply immersed in the art of attaching electrical conductors to airframes. I hesitate to offer this reference because it tends to take something simple and make it complicated. But there is value in understanding the design goals along with some processes and materials to achieve them. In addition to the noise reduction benefits for the single-point ground system proposed in Z-15, the processes by which wires get attached to ground are already taken care of by using the fast-on terminals. But once you venture out of the forest-of-tabs ground block, then a rudimentary understanding of the design goals is useful. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 2


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:15:07 AM PST US
    Subject: Re: Alternator excitation - suggested wiring?
    From: "mikef" <mikefapex@gmail.com>
    Bob, Thanks very much for that detailed explanation. That will help me plan this weekends activities. Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244135#244135


    Message 3


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:19:22 AM PST US
    Subject: Re: Contactor and Crowbar Ratings
    From: "Craig Winkelmann" <capav8r@gmail.com>
    Thanks for the reply. When looking at the Stancor 70-903 data sheet it states the Max Safe Operating Range is 110% of nominal rated voltage. That gives me 26.4 volts. In a 24 volt system, the bus voltage often runs near 28 volts for the alternator to charge the battery. That is over the rating. Additionally, in the Stancor documentation for sizing a contactor, they specifically state a warning about using contactors rated at battery voltage when there is charging taking place. For 12 VDC systems, they make a 15 VDC contactor but have no such beast for a 24 vdc system. Also, Bob, take a look at the URLs in your last post. Some malware or something has changed the url to some odd url. Craig Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244138#244138


    Message 4


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:59:03 AM PST US
    Subject: Re: Is a pop rivet acceptable for a ground attachment?
    From: "jayb" <jaybrinkmeyer@yahoo.com>
    I didn't see anything about pop rivet grounds in AC43.13-1B-Change1 doc... See Section 15 Grounding and Bonding. I used several plate nut grounds similar to that shown in Tables 11-15 and 11-16 (see attached). Regards, Jay rgf(at)dcn.davis.ca.us wrote: > I am grounding a gizmotron (Dynon pitot heater controller) to a wing rib > with a Fast-On Tab. I used a pop rivet to attach the Tab to the rib, but > then it occurred to me this might not be acceptable. The Tab can rotate > around the rivet, though not freely or loosely. I'm not concerned about the > mechanical properties as much as the electrical. Maybe a tighter connection > is required? > > Having been wrong about almost everything electrical in the past, I thought > I'd post here and get a definitive answer. > > Ralph Finch > Davis, CA > RV-9A QB-SA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244147#244147 Attachments: http://forums.matronics.com//files/grounds_756.pdf


    Message 5


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 09:38:00 AM PST US
    Subject: Re: Contactor and Crowbar Ratings
    From: "Craig Winkelmann" <capav8r@gmail.com>
    OK, after much research, the Gigavac GX11CA it is. I spoke with one of their engineers and it is designed for 28 VDC continuous use. In addition, it is hermetically sealed as an added plus and it has built in spike suppression so it needs no external diodes. There are also models that have an extra contact for switching on an indicator light if wanted. Price is $113 each. So, more that Stancor, less than Kilovac and much less than CH. Thanks for all your help and direction! Craig Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244164#244164


    Message 6


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 09:56:35 AM PST US
    Subject: Marking Wires?
    From: "mosquito56" <mosquito-56@hotmail.com>
    I am looking for a way to mark my wires in my Zodiac 601XL. I am just finishing up the body and will begin engine installation soon. Can anyone suggest a method to print on shrink sleeving if possible? I have no idea what one would be called. I had heard there was a way to use a laser printer to do this in some way also. Any other ideas would be welcome. Don -------- Don Merritt- Laredo, Tx Apologies if I seem antagonistic. I believe in the freeflowing ideas and discussions between individuals for assistance in this thing we call life. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244167#244167


    Message 7


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:24:03 AM PST US
    Subject: Crowbar
    From: "woxofswa" <woxof@aol.com>
    I received my Crowbar OV-14 module along with other parts for my external power project. Perhaps because of the importance of the task, or maybe because of the macho name "Crowbar" I kind of expected a big meaty device with attitude and tatoos. Something that would belong on a De Havilland that McGyver could use to save the world and then cook his dinner. Needless to say I was surprised at the scrawny little twirp that looked like it belonged in a Chinese model airplane. (just funnin' with ya Bob). Nevertheless, my whole life has been doing more with less, so I have 100% confidence in this dohicky, I just have a couple of questions. Is this thingy a one time protector? Does it give its life to an overvoltage and you snip it off like a foreskin and replace it? Or does it reset itself and endure forever? What is the best way to install it? Just wire it in and tie wrap it somewhere? Does anyone have a picture of a proper installation? Thanks in advance. -------- Myron Nelson Mesa, AZ Emp completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244172#244172


    Message 8


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:34:17 AM PST US
    Subject: Re: Marking Wires?
    From: jaybannist@cs.com
    Don, I used a laser printer with Arial 7 point type, all caps to make labels.? I would have 4 lines, aligned one below the other.? I cut these labels out, rolled them around the wire, slipped clear tubing over the paper and heat shrunk it. I labeled both ends of each wire. I labeled the first end at the first terminal at my shop bench.? The other end would wait until I knew the wire length to the second terminal.? That was usually in the airplane, just before I installed the final terminal connector.? Experience tells me that adequate labeling is an absolute necessity. Jay Bannister -----Original Message----- From: mosquito56 <mosquito-56@hotmail.com> Sent: Fri, 15 May 2009 11:54 am Subject: AeroElectric-List: Marking Wires? I am looking for a way to mark my wires in my Zodiac 601XL. I am just finishing up the body and will begin engine installation soon. Can anyone suggest a method to print on shrink sleeving if possible? I have no idea what one would be called. I had heard there was a way to use a laser printer to do this in some way also. Any other ideas would be welcome. Don -------- Don Merritt- Laredo, Tx Apologies if I seem antagonistic. I believe in the freeflowing ideas and discussions between individuals for assistance in this thing we call life. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244167#244167 ________________________________________________________________________ Email message sent from CompuServe - visit us today at http://www.cs.com


    Message 9


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:44:30 AM PST US
    From: "Dave Bowman" <davidbowman1@verizon.net>
    Subject: Re: Marking Wires?
    you can use a Kroy TubeMarker. It will print on shrink tubing. Look at alliedelec.com Dave-Westlake Village, CA ----- Original Message ----- From: "mosquito56" <mosquito-56@hotmail.com> Sent: Friday, May 15, 2009 9:54 AM Subject: AeroElectric-List: Marking Wires? > <mosquito-56@hotmail.com> > > I am looking for a way to mark my wires in my Zodiac 601XL. I am just > finishing up the body and will begin engine installation soon. > > Can anyone suggest a method to print on shrink sleeving if possible? I > have no idea what one would be called. > I had heard there was a way to use a laser printer to do this in some way > also. > > Any other ideas would be welcome. > > Don > > -------- > Don Merritt- Laredo, Tx > Apologies if I seem antagonistic. > I believe in the freeflowing ideas and discussions between individuals > for assistance in this thing we call life. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=244167#244167 > > >


    Message 10


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:46:11 AM PST US
    From: Bob White <bob@bob-white.com>
    Subject: Re: Marking Wires?
    Hi Don, If you wanted a whole lot of labels with the same marking, I've used Merithian Products Corp. http://www.merithian.com/ For small quantities, printing on white heat shrink tubing with a fine point Sharpie a good job. Bob W. On Fri, 15 May 2009 09:54:07 -0700 "mosquito56" <mosquito-56@hotmail.com> wrote: > > I am looking for a way to mark my wires in my Zodiac 601XL. I am just finishing up the body and will begin engine installation soon. > > Can anyone suggest a method to print on shrink sleeving if possible? I have no idea what one would be called. > I had heard there was a way to use a laser printer to do this in some way also. > > Any other ideas would be welcome. > > Don > > -------- > Don Merritt- Laredo, Tx > Apologies if I seem antagonistic. > I believe in the freeflowing ideas and discussions between individuals for assistance in this thing we call life. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=244167#244167 > > > > > > > > > > -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/


    Message 11


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:03:56 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Marking Wires?
    Hi Don, After much frustrated wrapping and securing laser printed name tabs, I found wrapping the wire 180-degrees with packaging tape and placing the name tab between the extended adhesive ends, the loose protected name tab is easier to read than one coaxial with the wire. It's also much easier to do. Just don't go overboard on the marking if it's obvious what the wire's for. Larry McFarland 601HDS at www.macsmachine.com mosquito56 wrote: > > I am looking for a way to mark my wires in my Zodiac 601XL. I am just finishing up the body and will begin engine installation soon. > > Can anyone suggest a method to print on shrink sleeving if possible? I have no idea what one would be called. > I had heard there was a way to use a laser printer to do this in some way also. > > Any other ideas would be welcome. > > Don > > >


    Message 12


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:12:07 AM PST US
    From: "Carlos Trigo" <trigo@mail.telepac.pt>
    Subject: Crowbar
    Myron Very well described, I mean the sensation you had. It was exactly the same I had when I received that CROWBAR OV-14 little black critter. Well, perhaps I couldn't have remembered what McGiver could do with it . :-) Carlos > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list- > server@matronics.com] On Behalf Of woxofswa > Sent: sexta-feira, 15 de Maio de 2009 18:22 > To: aeroelectric-list@matronics.com > Subject: AeroElectric-List: Crowbar > > > I received my Crowbar OV-14 module along with other parts for my external power > project. > > Perhaps because of the importance of the task, or maybe because of the macho > name "Crowbar" I kind of expected a big meaty device with attitude and tatoos. > Something that would belong on a De Havilland that McGyver could use to save > the world and then cook his dinner. > > Needless to say I was surprised at the scrawny little twirp that looked like it > belonged in a Chinese model airplane. > > (just funnin' with ya Bob). > > Nevertheless, my whole life has been doing more with less, so I have 100% > confidence in this dohicky, I just have a couple of questions. > > Is this thingy a one time protector? Does it give its life to an overvoltage and you > snip it off like a foreskin and replace it? Or does it reset itself and endure forever? > > What is the best way to install it? Just wire it in and tie wrap it somewhere? > Does anyone have a picture of a proper installation? > > Thanks in advance. > > -------- > Myron Nelson > Mesa, AZ > Emp completed, legacy build fuse in progress


    Message 13


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:13:26 AM PST US
    Subject: Re: Crowbar
    From: "Matt Prather" <mprather@spro.net>
    The little pipsqueak should last a long time.. All it has to do is fault the 5A breaker and drag the field pin down (if it has an external regulator). I believe the SCR selected is up to repeated trips without any trauma. If I'm reading the specs correctly, it will handle 16A without problem (with proper cooling). Regards, Matt- > > I received my Crowbar OV-14 module along with other parts for my external > power project. > > Perhaps because of the importance of the task, or maybe because of the > macho name "Crowbar" I kind of expected a big meaty device with attitude > and tatoos. Something that would belong on a De Havilland that McGyver > could use to save the world and then cook his dinner. > > Needless to say I was surprised at the scrawny little twirp that looked > like it belonged in a Chinese model airplane. > > (just funnin' with ya Bob). > > Nevertheless, my whole life has been doing more with less, so I have 100% > confidence in this dohicky, I just have a couple of questions. > > Is this thingy a one time protector? Does it give its life to an > overvoltage and you snip it off like a foreskin and replace it? Or does > it reset itself and endure forever? > > What is the best way to install it? Just wire it in and tie wrap it > somewhere? > Does anyone have a picture of a proper installation? > > Thanks in advance. > > -------- > Myron Nelson > Mesa, AZ > Emp completed, legacy build fuse in progress > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=244172#244172 > >


    Message 14


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:25:56 AM PST US
    From: "Bruce Gray" <Bruce@glasair.org>
    Subject: Marking Wires?
    Check Ebay for Kroy first. Bruce www.Glasair.org -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Dave Bowman Sent: Friday, May 15, 2009 1:37 PM Subject: Re: AeroElectric-List: Marking Wires? <davidbowman1@verizon.net> you can use a Kroy TubeMarker. It will print on shrink tubing. Look at alliedelec.com Dave-Westlake Village, CA ----- Original Message ----- From: "mosquito56" <mosquito-56@hotmail.com> Sent: Friday, May 15, 2009 9:54 AM Subject: AeroElectric-List: Marking Wires? > <mosquito-56@hotmail.com> > > I am looking for a way to mark my wires in my Zodiac 601XL. I am just > finishing up the body and will begin engine installation soon. > > Can anyone suggest a method to print on shrink sleeving if possible? I > have no idea what one would be called. > I had heard there was a way to use a laser printer to do this in some way > also. > > Any other ideas would be welcome. > > Don > > -------- > Don Merritt- Laredo, Tx > Apologies if I seem antagonistic. > I believe in the freeflowing ideas and discussions between individuals > for assistance in this thing we call life. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=244167#244167 > > >


    Message 15


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:38:25 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Contactor and Crowbar Ratings
    Thanks for the reply. When looking at the Stancor 70-903 data sheet it states the Max Safe Operating Range is 110% of nominal rated voltage. That gives me 26.4 volts. In a 24 volt system, the bus voltage often runs near 28 volts for the alternator to charge the battery. Actually 28.5 volts nominal . . . That is over the rating. Additionally, in the Stancor documentation for sizing a contactor, they specifically state a warning about using contactors rated at battery voltage when there is charging taking place. For 12 VDC systems, they make a 15 VDC contactor but have no such beast for a 24 vdc system. I've read the warning and I've observed the performance of these contactors in service since they went into the C-140 back in '46 or so. B&C and I have sold hundreds of these critters for the purpose of providing battery contactor, external power and cross-feed service for many moons . . . and found that they continue to offer satisfactory service in these applications. But if this idea stresses your sensibilities too much, there ARE several alternatives . . . One COULD also craft a after-pull-in power reduction module to emulate the performance of devices like the EV200. A 555 timer and a few jelly-beans would probably make it work. Also, Bob, take a look at the URLs in your last post. Some malware or something has changed the url to some odd url. Looked over my postings as they arrived here and didn't see anything out of the ordinary. Which URL you saw was hosed? Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 16


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 12:00:50 PM PST US
    From: "Ralph E. Capen" <recapen@earthlink.net>
    Subject: MX20 Vertical stripes - update
    I was finally able to replicate the problem with the primary alternator, secondary alternator, and more importantly - running on battery power alone. Contacted Garmin and they suggested I send the unit in - they replaced the display head and it is on its way back to me. Ralph


    Message 17


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 12:25:21 PM PST US
    From: "Tom Barter" <kesleyelectric@chooseblue.coop>
    Subject: Marking Wires?
    Don, I ended up buying a RhinoPro 5000, which I am very happy with. It will also print on heatshrink tubing. See link below. http://www.ecomofficesupplies.com/ProductInfo~productid~DYM15603.html# These folks have good service and very reasonable shipping for refill supplies. Just a quick plug here. Our EAA chapter, Chapter 94 in Mason City, IA, is sponsoring an Aero Electric Seminar on June 27-28. Refer to Bob's website for details. The hanger is a great facility located right off the taxiway for easy flying or driving. There will be a Saturday evening cookout, should be a great time. Hope to see some of you there. Tom Barter Kesley Electric, Inc. -----Original Message----- I am looking for a way to mark my wires in my Zodiac 601XL. I am just finishing up the body and will begin engine installation soon. Can anyone suggest a method to print on shrink sleeving if possible? I have no idea what one would be called. I had heard there was a way to use a laser printer to do this in some way also. Any other ideas would be welcome. Don -------- Don Merritt- Laredo, Tx Apologies if I seem antagonistic. I believe in the freeflowing ideas and discussions between individuals for assistance in this thing we call life. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244167#244167 Checked by AVG - www.avg.com 06:16:00


    Message 18


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 12:42:12 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Crowbar
    At 12:21 PM 5/15/2009, you wrote: > >I received my Crowbar OV-14 module along with other parts for my >external power project. > >Perhaps because of the importance of the task, or maybe because of >the macho name "Crowbar" I kind of expected a big meaty device with >attitude and tatoos. Something that would belong on a De Havilland >that McGyver could use to save the world and then cook his dinner. > >Needless to say I was surprised at the scrawny little twirp that >looked like it belonged in a Chinese model airplane. > >(just funnin' with ya Bob). > >Nevertheless, my whole life has been doing more with less, so I have >100% confidence in this dohicky, I just have a couple of questions. > >Is this thingy a one time protector? Does it give its life to an >overvoltage and you snip it off like a foreskin and replace it? Or >does it reset itself and endure forever? It's job is over less than 100 milliseconds after onset of an OV condition. It forces the 5A field supply breaker open. It will do this many times without breaking a sweat. >What is the best way to install it? Just wire it in and tie wrap it >somewhere? >Does anyone have a picture of a proper installation? Tie-wrap it to a wire bundle. It's okay to let the body hang on the leads. >Thanks in advance. I fussed over packaging for some time. I was looking for a process and materials that provided adequate protection while keeping costs low. When you have an assembled ECB this small Emacs! How's the best way to package it? Potting (full encapsulation) is messy, slow and makes the thing difficult to diagnose for field failures . . . impossible to repair. The double melting wall heat-shrink provides an envelope that can be put on in seconds, offers good shielding from contaminants. It can be cut away for repairs, field failure diagnosis or re-adjustment. Our next line of products will be offered in an enclosure like this: Emacs! I have hundreds of plastic boxes with pre-cut d-sub connector holes in the top. Cost of box and lid is under $2. While the box is glued shut, it's fast to assemble, easy to cut off, easy to replace after repairs are made, etc. I really considered reviving the CbOVM-14 in this housing but that would ADD the costs of enclosure and connector. Not consistent with my design and marketing goals. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ----------------------------------------


    Message 19


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 12:46:12 PM PST US
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    Subject: MX20 Vertical stripes - update
    Excellent, Sounds like it can't be an alternator noise problem then..I know whan I had painted steel alternator brackets (which produced high resistance ground path between the alt and the engine block) it played havoc with my GNS 430. Finally had the "duh" moment, changed the brackets and voila no more problems. Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Ralph E. Capen Sent: Friday, May 15, 2009 11:56 AM Subject: AeroElectric-List: MX20 Vertical stripes - update --> <recapen@earthlink.net> I was finally able to replicate the problem with the primary alternator, secondary alternator, and more importantly - running on battery power alone. Contacted Garmin and they suggested I send the unit in - they replaced the display head and it is on its way back to me. Ralph


    Message 20


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 02:16:55 PM PST US
    From: "Tony Babb" <tonybabb@alejandra.net>
    Subject: Re: Battery Charger as Ground Power
    Hi Bob, Perhaps you could help me understand what the words were that you saw in the advert that made you think HF item number 99857 might do the job (I understand you'd want to test it to confirm) versus very similar words in the ad for HF item number 42292 that you said definitely won't do the job. Both say they "maintain a full charge without over charging". Below is the description for 99857 from the HF web site * Three-stage fully automatic charging protects and prolongs battery life * Auto on/off trickle charging stage keeps 12 volt batteries fully charged without overcharging * Equipped with overload protection, short circuit protection, and reverse polarity protection for added safety * Also great for maintaining batteries while in storage * Has LED charge indicators * Includes a bracket for permanent mounting and here's the description for 42292 from the HF web site * Use on 12 volt batteries while in storage or during cold weather * Floating circuit maintains a full charge without overcharging * Automatic safety shutoff Is there any way the electron challenged such as myself could tell or do we just have to buy and test - or follow your recommendations. Am I being naive in believing manufacturers claims? Thanks for this and all your other explanations. Tony Babb -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Wednesday, May 13, 2009 7:14 AM Subject: Re: AeroElectric-List: Re: Battery Charger as Ground Power At 06:08 AM 5/12/2009, you wrote: i have 6 or 8 of these little chargers on all my toys. i have noticed on some some that the voltage was too low. i tried once to adjust the voltage but couldn't get anything to turn.i guess i will go back and try again to adjust the voltage on a couple that are too low. on the one that was too high i soldered a diode in line and dropped the voltage. bob noffs On Mon, May 11, 2009 at 8:31 PM, David L. <skywagon@charter.net> wrote: <skywagon@charter.net> The little, cheap Harbor Freight "maintainers" work quite well. I have used several. One key point however, ...many of them come set a tad too high in their fixed "float" voltage, to my thinking. I have seen them as high as 13.9 v. The good news, is they can be adjusted to the float voltage that you want. The little controller box should have a back lid that is lightly glued in place. Carefully work a very narrow blade screw driver or other tough, but thin device into the glued seam and work it until the back pops off. Inside is a small circuit board and potentiometer. It may have a spot of RTV on it. Work this loose. Turning the pot CW lowers to float voltage. I like about 13.2 v. Others may want a slightly different setting. I usually locate where the pot slotted screw adjust hole is located next to the little case and drill a 3/16 hole. That way, it can be adjusted from the outside. The little unit is quite stable after you get the setting where you want it. David David's suggestions are worthy of consideration but he doesn't mention specific model numbers from H.F. I've tested several battery charger products from H.F. and found some that were not suited to our tasks. What we're looking for are devices that first "top off" a battery and then "drop to maintenance". This kind of behavior is illustrated in . . . http://www.aeroelectric.com/Pictures/Curves/schumacher_3.jpg This curve is from the Schumacher 1562 series chargers available from WalMart for about $20. There are dozens of other products that produce similar charge/maintenance profiles. This one . . . http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=42292 . . . does not. I found a pot inside to adjust the output voltage . . . but only ONE pot. It's a device suitable for maintaining an already charged battery (adjust it for 13.1 volts) but will not charge a battery. Based on its description and price, this device http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=99857 shows more promise. Haven't had time to go get one and check it out but in the mean time, the Schumacher 1562 is a sure bet http://aeroelectric.com/Pictures/Battery_Chargers/Schumacher_Chargers/156 2.j pg Bob . . .


    Message 21


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 03:14:18 PM PST US
    Subject: Wire Sizes Help !!! Which Gauge to use ???
    From: "JetPilot" <orcabonita@hotmail.com>
    I am wiring an airplane and need to know what gauge to use for a 10 amp circuit running about 10 feet of wire ? Also, what size wire should I use for the Molex Connectors I find on my Radio and Transponder ? Thanks, Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244218#244218


    Message 22


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 04:49:01 PM PST US
    From: Ron Quillin <rjquillin@gmail.com>
    Subject: Re: Wire Sizes Help !!! Which Gauge to use ???
    At 15:12 5/15/2009, you wrote: >I am wiring an airplane and need to know what gauge to use for a 10 >amp circuit running about 10 feet of wire ? > >Also, what size wire should I use for the Molex Connectors I find on >my Radio and Transponder ? > >Thanks, > >Mike AC 43.13 is your friend, specifically chapter 11. If you don't want to purchase a copy, go here: http://rgl.faa.gov/ click on AC in the upper right then enter 43.13 in the resulting search window. First two hits. Minimum wire gauge for a 10A breaker or fuse is AWG-18. Beyond that you'll need to determine maximum acceptable voltage drop, calculate what the voltage drop for your chosen wire gauge is and then derate for bundle size, total capacity and altitude to ensure your chosen size is acceptable. At least that's what those of us in certified land need to do... Ron Q.




    Other Matronics Email List Services

  • Post A New Message
  •   aeroelectric-list@matronics.com
  • UN/SUBSCRIBE
  •   http://www.matronics.com/subscription
  • List FAQ
  •   http://www.matronics.com/FAQ/AeroElectric-List.htm
  • Web Forum Interface To Lists
  •   http://forums.matronics.com
  • Matronics List Wiki
  •   http://wiki.matronics.com
  • 7-Day List Browse
  •   http://www.matronics.com/browse/aeroelectric-list
  • Browse AeroElectric-List Digests
  •   http://www.matronics.com/digest/aeroelectric-list
  • Browse Other Lists
  •   http://www.matronics.com/browse
  • Live Online Chat!
  •   http://www.matronics.com/chat
  • Archive Downloading
  •   http://www.matronics.com/archives
  • Photo Share
  •   http://www.matronics.com/photoshare
  • Other Email Lists
  •   http://www.matronics.com/emaillists
  • Contributions
  •   http://www.matronics.com/contribution

    These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.

    -- Please support this service by making your Contribution today! --