Today's Message Index:
----------------------
 
     1. 01:19 AM - Re: Wild flights... 22 hr trip in an LSA over the Atlantic... (Werner Schneider)
     2. 08:09 AM - differences in fuses versus circuit breakers (Dj Merrill)
     3. 09:33 AM - EV200 (al38kit)
     4. 09:47 AM - Re: transorbs (nuckollsr)
     5. 04:31 PM - Re: EV200 (Robert L. Nuckolls, III)
     6. 04:31 PM - Re: differences in fuses versus circuit breakers (Robert L. Nuckolls, III)
     7. 05:55 PM - Re: EV200 (al38kit)
     8. 06:10 PM - Re: EV200 (Richard E. Tasker)
     9. 06:40 PM - Re: differences in fuses versus circuit breakers (Dj Merrill)
    10. 07:11 PM - Re: Autopilots vs. "The Right Stuff" (Robert L. Nuckolls, III)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Wild flights... 22 hr trip in an LSA over  the | 
      Atlantic...
      
      
      Jay,
      
      I wish them luck, but when I look at their route they can only depart 
      when very favourable winds are around as the last leg to this Island in 
      the Atlantic took a bit more then they expected I guess, as with that GS 
      they will not make it to Brazil!
      
      Good luck and hopefully a proper flight planning!
      
      Werner
      
      do not archive
      
      
Message 2
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  | 
      
      
| Subject:  | differences in fuses versus circuit breakers | 
      
      Hi Bob,
          For the 12v/24v DC circuits typically used in our aircraft, is there
      any difference in the rating one would select if using a fuse versus a
      circuit breaker?  In other words, a hypothetical example, if one arrived
      at a value of 15 amps to protect a wire, would a 15 amp fuse be
      interchangeable with a 15 amp circuit breaker for protecting the wire?
      
          I ask for two reasons - in a discussion on another mailing list,
      someone has said that fuses and circuit breakers of the same rated value
      are not interchangeable, and AC43.13-1B table 11-3 on page 11-15 in
      Section 4 shows a 15 amp CB or a 10 amp fuse to protect a 16 gauge
      copper wire (picture attached).
      
          If there is a difference, do you know and can you explain in simple
      terms why?
      
      Thanks,
      
      -Dj
      
      -- 
      Dj Merrill - N1JOV
      Glastar Sportsman 2+2 Builder #7118 N421DJ    
      http://deej.net/sportsman/                    
      
      "Many things that are unexplainable happen during the construction of an 
      airplane."  --Dave Prizio, 30 Aug 2005
      
      
Message 3
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  | 
      
      
      
      
      It appears the EV200 is a good master relay...anyone know why it should not be
      used as a starter relay...also...?
      
      Al
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=254326#254326
      
      
Message 4
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  | 
      
      
      
      
      Yes I still have it and I'd be happy to send it to Bob if he wants to take a look.
      It's in heat shrink with lead wires sticking out. I haven't molested it yet
      - just checked it with a meter. A transorb is basicaly two zeners back to back
      and one in this is shorted. It measures a standard diode drop one way and open
      the other. 
      
          Yes, I'd like to look at it. Please send to Bob Nuckolls,
          P.O. Box 130, Medicine Lodge, KS  67104-0130.
      
          Bob . . .
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=254333#254333
      
      
Message 5
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  | 
      
      
      
      
      At 11:31 AM 7/22/2009, you wrote:
      >
      >It appears the EV200 is a good master relay...anyone know why it 
      >should not be used as a starter relay...also...?
      
         To what advantage? This is a contactor that operates for
         a few seconds per flight cycle. The el-cheeso parts
         have performed well and demonstrated good value. The
         EV200 may function well too . . . but what's the
         expected return on investment for the more expensive
         purchase?
      
      
              Bob . . .
      
               ---------------------------------------
              ( . . .  a long habit of not thinking   )
              ( a thing wrong, gives it a superficial )
              ( appearance of being right . . .       )
              (                                       )
              (                  -Thomas Paine 1776-  )
               ---------------------------------------
      
      
Message 6
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  | 
      
      
| Subject:  | Re: differences in fuses versus circuit   breakers | 
      
      
      At 10:06 AM 7/22/2009, you wrote:
      >Hi Bob,
      >     For the 12v/24v DC circuits typically used in our aircraft, is there
      >any difference in the rating one would select if using a fuse versus a
      >circuit breaker?  In other words, a hypothetical example, if one arrived
      >at a value of 15 amps to protect a wire, would a 15 amp fuse be
      >interchangeable with a 15 amp circuit breaker for protecting the wire?
      
          This is a classic example of how AC43.13 offers advice that
          is not explained and makes no sense based on the physics.
          For example, AC43.13 says their table applies to fuses per
          Mil-F-15160. Here . . .
      
      http://www.dscc.dla.mil/Programs/MilSpec/ListDocs.asp?BasicDoc=MIL-PRF-15160
      
         we see that the general spec covers a couple dozen types
         of fast acting fuses (1 hour trip at 135%, seconds to few
         minutes at 200%). The spec called out is constellation of
         FORM/FIT/FUNCTION specs for a variety of fuses.
      
         Now we go look at Mil-C-5806G . . .
      
      http://www.aeroelectric.com/Reference_Docs/Circuit_Breaker/Mil-C-5806G.pdf
      
         This is a QUALIFICATION TEST spec for circuit breakers
         of unspecified performance. The poor sap who takes AC43.13 table
         11-13, and the specifications called out (gee the talked about
         Mil-W-5088 wire too!) will be pretty much in the dark as to how
         a considered selection can be made. MOST readers will simply check
         to see that the sales brochure for each part under consideration
         simply cites these specs . . . without a clue as to how the
         part performs to design goals.
      
      >     I ask for two reasons - in a discussion on another mailing list,
      >someone has said that fuses and circuit breakers of the same rated value
      >are not interchangeable, and AC43.13-1B table 11-3 on page 11-15 in
      >Section 4 shows a 15 amp CB or a 10 amp fuse to protect a 16 gauge
      >copper wire (picture attached).
      
         For our purposes, breakers and fuses are size-for-size interchangeable.
         The table cited from AC43.13 is but one of many examples of
         poor and/or senseless advice. Please consider running section 11
         through the shredder and come here to the AeroElectric List for
         advice based on experience and proven recipes for success. The
         article at
      
      http://www.aeroelectric.com/articles/wiresize.pdf
      
         speaks to the practical aspects of wire sizing and selection
         of circuit protection. For the airplanes we're building,
         it DOESN'T need to be complicated.
      
      
              Bob . . .
      
               ---------------------------------------
              ( . . .  a long habit of not thinking   )
              ( a thing wrong, gives it a superficial )
              ( appearance of being right . . .       )
              (                                       )
              (                  -Thomas Paine 1776-  )
               ---------------------------------------
      
      
Message 7
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  | 
      
      
      
      
      If I could get the parts cheap enough, the benefit for me, with two planes, would
      be interchangeability...or just having one spare on the shelf.
      
      Thanks for the initial lead, it looks like a great relay, but like you say, can
      be pricey...I think I can get them at a little over $40.
      
      Cheers,
      
      Al
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=254422#254422
      
      
Message 8
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  | 
      
      
      
      
      Uuuh...  Because a much cheaper and perfectly adequate solution is 
      available - the normal el-cheapo starter relay.
      
      The only reason I can see for ever using the EV200 is that it uses less 
      current when it is energized which might be justifiable for the master 
      relay.  But for the starter relay - how long would it be on when 
      starting - 2-5 seconds?
      
      Save the money and spend it on gas...
      
      My $0.02
      
      Dick Tasker
      
      al38kit wrote:
      >
      > It appears the EV200 is a good master relay...anyone know why it should not be
      used as a starter relay...also...?
      >
      > Al
      
      
Message 9
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  | 
      
      
| Subject:  | Re: differences in fuses versus circuit breakers | 
      
      
      On 7/22/2009 7:25 PM, Robert L. Nuckolls, III wrote:
      >   For our purposes, breakers and fuses are size-for-size interchangeable.
      
      	Thanks!  :-)
      
      -Dj
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Autopilots vs. "The Right Stuff" | 
      
      At 11:21 AM 7/21/2009, you wrote:
      >Yes, with the wondrous capabilities and reliability of today's 
      >computer controlled machines, be assured that nothing can go 
      >wrong...go wrong...go wrong....go........
      >
      >I seem to recall reading about several accidents caused by the 
      >erroneous actions of computer controlled servo systems; actions that 
      >couldn't be detected nor corrected by the pilots.  Admittedly, these 
      >were the result of faulty assumptions being built into the 
      >computer's database by humans.  I guess it comes down to "who (or 
      >what) do you trust?"
      
         Or designing for failure tolerance. Accidents
         that follow servo system failures are generally
         situations where the pilot did not have his/her
         hand on the stick while too close to the ground.
      
         I've had a/p systems hiccup . . . and it's
         never pleasant. I wouldn't shoot a coupled
         approach without having a hand on the wheel
         and a thumb on the disconnect switch. You
         need to unhook the autopilot to land so you
         can be ready to punch it off when you break out
         and/or punch it off when and if it strays.
      
         I worked a FMEA on a Baron accident where the
         pilot was in a climb and punched altitude hold
         as he approached his assigned level. The autopilot
         immediately grabbed pitch and held the desired
         altitude. At the same time, it started driving
         trim to take force out of the pitch servo.
      
         Unfortunately, the down-pitch relay stuck and
         continued to trim down while the a/p servo worked
         to keep pitch level. When the pitch servo ran out
         of authority, the aircraft nosed down. The pilot
         was then aware of a problem. He correctly deduced
         a difficulty in the automatic flight control
         system and punched the a/p disconnect button.
      
         The pitch servo relaxed and the airplane was
         now trimmed nearly full nose down trim. Forces
         on the wheel needed to keep the airplane level
         would have been high. He was so busy trying
         to fly the airplane that he probably didn't notice
         the trim situation. This was a smoking hole event
         where all of the wreckage ended up in a single
         divot.
      
         In years since we've installed pitch authority
         limiters in servos (no reason for the a/p to
         be more capable than a robust pilot), trim in
         motion annunciation signals, and software based
         monitors that watch for diverging forces.
      
         The accident was a simple, analog, single channel
         autopilot that had a connection to the standard
         factory electric trim. The a/p had no way to spot
         the stuck relay but was capable of standing off
         the effects of divergent forces until they were
         too large for the pilot to physically handle
         when he told the autopilot to buzz off.
      
         Microprocessors, highly integrated flight
         control systems, and lessons-learned have largely
         eliminated such events. The forces and rates
         in a stepper motor implemented wing leveler
         can never over-stress a pilot or an airframe.
      
         Bob . . .
      
 
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