AeroElectric-List Digest Archive

Mon 10/26/09


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 07:53 AM - wire bundle protection (Eric Schlanser)
     2. 08:28 AM - Re: Flakey UPS AT GPS/COM ()
     3. 11:04 AM - Re: wire bundle protection (Remi Khu)
     4. 12:54 PM - Re: wire bundle protection (Steve Hamer)
     5. 01:18 PM - Re: Continental IO-240: Alternator quit working, Coupling Failed (FlyboyTR)
     6. 01:34 PM - Re: Re: Continental IO-240: Alternator quit working, Coupling Failed (Robert L. Nuckolls, III)
     7. 01:39 PM - Re: Confusing (Robert L. Nuckolls, III)
     8. 01:43 PM - Re: Need help with desicsion (Robert L. Nuckolls, III)
     9. 02:01 PM - Re: wire bundle protection (Chris Barber)
 
 
 


Message 1


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    Time: 07:53:51 AM PST US
    From: Eric Schlanser <eschlanser@yahoo.com>
    Subject: wire bundle protection
    What can be used as a flexible conduit when running wire bundles-along a tube and fabric airplane frame? -In auto circles they use corregated plastic tubing that is slit along on e side. The wire bundle can then be inserted inside. Is this material accep table? It seems more durable than the old style spiral wrap and also easier to apply to a wire bundle. - Thanks, Eric - in Michigan ----=0A=0A=0A


    Message 2


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    Time: 08:28:36 AM PST US
    Subject: Flakey UPS AT GPS/COM
    From: <longg@pjm.com>
    Dean, The other option you have is to remove the back-plate socket and plug it in directly. That worked for me. It just makes me reach a bit more to remove it for updating (SL 60). Glenn -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Don Sent: Sunday, October 25, 2009 11:40 PM Subject: RE: AeroElectric-List: Flakey UPS AT GPS/COM Dean, My Garmin 480 had the same problems. The solution was to push the unit in a little harder before the cam is turned. The units must seat all the way to work and the cam can't do that if the unit is not in far enough first. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of DEAN PSIROPOULOS Sent: Sunday, October 25, 2009 7:32 PM Subject: AeroElectric-List: Flakey UPS AT GPS/COM <dean.psiropoulos@verizon.net> I know there are several folks out there who have UPS AT (now Garmin) Apollo GX-60/65, SL-30/40 avionics. I've followed the installation instructions very carefully but I'm still experiencing some issues that seem attributable to the connector pins on the unit occasionally not making good contact with the connector/sockets on the tray. My GX-65 has to have a pin grounded in order for the unit to NOT go into simulation mode. The wonderful consequence of this DUMB design decision is that unit has been entering SIM mode occasionally after I turn the avionics on. I can make it stop if I turn it off and joggle the radio in the tray a little and then turn the unit on again. I checked the connectors on the back of the tray and they are not loose and they are installed on the backside of the tray per the instructions. There don't seem to be any loose pins and none of the wires are loose, broken or otherwise unattached. I've installed the unit in the tray with the cam per instructions taking care not to over tighten but to make sure the cam is as tight as seems possible. I was also getting a COM radio failure on the same unit but the radio tested out fine, after jiggling the antenna connector on the back of the tray I stopped getting the failure but am wondering how long that will last. Question, is anyone else experiencing this? Is there a cure? Having to jiggle a $3000.00 piece of equipment back and forth in the tray to make it work is outrageous. Please advise! Bob is there any similarity in the connector pin world to the correlary that a switch will fail sooner if not used (due to the contacts not rubbing over each other and keeping corrosion at bay)? UPS AT uses DB-15 and DB-30 connectors with crimp on gold plated pins/sockets which I used with tefzel wire grounded to a forest of tabs. I have a 2 gauge tefzel wire from the tabs to the battery ground. Please advise. Thanks all.... Dean Psiropoulos N197DM RV-6A Tampa bay area


    Message 3


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    Time: 11:04:15 AM PST US
    Subject: Re: wire bundle protection
    From: "Remi Khu" <rkhu@kc.rr.com>
    I used lengths of shower curtain rod covers for the chase in my cozy project. They're covered by the arm rests though. Just another way to skin a cat. -- Remi


    Message 4


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    Time: 12:54:29 PM PST US
    From: "Steve Hamer" <s.hamer@verizon.net>
    Subject: Re: wire bundle protection
    Eric, You can get a roll of half inch drip system tube at you local hardware store for a few bucks. It's light, flexible and easy to work with. Steve Hamer RV-6 Apple Valley, Ca


    Message 5


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    Time: 01:18:14 PM PST US
    Subject: Re: Continental IO-240: Alternator quit working, Coupling
    Failed
    From: "FlyboyTR" <flyboytr@bellsouth.net>
    The past 254 hours have been great...until yesterday. My alternator coupling failed...AGAIN! I had purchased a rebuilt unit from Drake Air (as noted above in this thread). $450 versus $1,600 from TCM for a new one. Is there any reason this part should fail so soon? Oil, hours, temps, alternator load, how the load is applied, etc? I emailed Drake Air this morning and was inquiring as to why their part failed...prematurely...in my opinion! I have to pull my engine to remove the alternator. ...insult to injury! :? Again...I welcome input from the forum! Travis :) -------- Travis Rayner Mobile, AL Skystar Vixen, N-789DF Continental IO-240, Prince P-Tip Prop ADI-II Autopilot AnyWhereMap Navigation with weather Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269543#269543


    Message 6


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    Time: 01:34:06 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Continental IO-240: Alternator quit working,
    Coupling Failed > >I emailed Drake Air this morning and was inquiring as to why their >part failed...prematurely...in my opinion! > >I have to pull my engine to remove the alternator. ...insult to injury! :? > >Again...I welcome input from the forum! In what manner did it fail? Was it the same failure mode as the first one? Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------


    Message 7


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    Time: 01:39:34 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Confusing
    At 01:04 AM 10/26/2009, you wrote: >Hey guys - >I have a puzzling question for you. At least it's puzzling to me. >I'm studying my downloaded engine monitor data and it appears that >when I transmit on the radio that I get an amperage spike and a >simultaneous voltage drop. That makes sense - but, at the same time >my OAT readings drop several degrees F and then recover to normal >after the transmission. >The OAT probe is in a NACA duct on the bottom of the wing and it is >exposed to the bent wire radio antenna. >Is it possible that the signal from the radio antenna is affecting >the OAT readings when the radio signal hits the OAT probe? Sounds like a susceptibility problem with the instrumentation system. The offending stimulus (comm transmitter) gets into the instrumentation electronics via ship's wiring. Systems destined for installation in TC aircraft are tested for this effect and filters sufficient to the task are included inside the instrument enclosure. Try putting a dummy load on your antenna coax AT THE ANTENNA. See: http://aeroelectric.com/Pictures/Tools/RF_Antenna_Test_Tools/DummyLoad.jpg if the problem goes away with the dummy load attached, then you need to add filtering to the instrumentation system or see if moving the antenna further way does the job. If the problem does NOT go away, then you've got a shield ground open in the feedline between radio and antenna. Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------


    Message 8


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    Time: 01:43:43 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Need help with desicsion
    At 06:13 PM 10/25/2009, you wrote: > >I believe you slipped a zero. 6 awg is 0.4 mOhms per foot so the >voltage drop on 4 feet is just under 0.1 volts. Oops! Good eye. You're correct. >An easy rule of thumb to remember is 10 awg wire is 1 milliohm per 1 >foot, every three wire sizes doubles the resistance. (so 7 awg >would be about 2 milliohms per foot.) Yup, wrote about that in several places . . . but drop to 7 gets you 0.5 mOhm/ft and 6 awg would necessarily be lower. See: http://www.aeroelectric.com/articles/wiresize.pdf Thanks for the heads-up Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------


    Message 9


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    Time: 02:01:01 PM PST US
    From: Chris Barber <cbarber@TexasAttorney.net>
    Subject: wire bundle protection
    I love this stuff. http://cableorganizer.com/f6-wrap-around/ I got the fire retardant version. Really easy to use and looks really nice . IMAO. All the best, Christopher Barber Houston Velocity SE w/rotary 13B ________________________________ From: owner-aeroelectric-list-server@matronics.com [owner-aeroelectric-list -server@matronics.com] On Behalf Of Steve Hamer [s.hamer@verizon.net] Sent: Monday, October 26, 2009 2:52 PM Subject: Re: AeroElectric-List: wire bundle protection Eric, You can get a roll of half inch drip system tube at you local hardware stor e for a few bucks. It's light, flexible and easy to work with. Steve Hamer RV-6 Apple Valley, Ca




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