AeroElectric-List Digest Archive

Tue 01/05/10


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 05:38 AM - Questions about circuit protection ()
     2. 06:58 AM - Re: Question about 16V POLYFUSER Radial Leaded Resettable PTC Available at Digi-Key (Robert L. Nuckolls, III)
     3. 07:04 AM - Re: Re: Questions about circuit protection (Robert L. Nuckolls, III)
     4. 07:09 AM - Re: Question about 16V POLYFUSER Radial Leaded Resettable PTC Available at Digi-Key (Robert L. Nuckolls, III)
     5. 07:12 AM - Re: Re: Question about 16V POLYFUSER Radial Leaded Resettable PTC (Robert L. Nuckolls, III)
     6. 07:29 AM - Re: Z-14 Switch Combos (Robert L. Nuckolls, III)
     7. 09:04 AM - Re: Questions about circuit protection (Robert L. Nuckolls, III)
     8. 02:14 PM - Re: Battery Bus Location (PaulR)
     9. 03:30 PM - Re: Battery Equalizers (Robert L. Nuckolls, III)
    10. 03:33 PM - Re: Re: Battery Bus Location (Robert L. Nuckolls, III)
    11. 04:47 PM - Tachometer problems (geoff winter)
    12. 05:05 PM - Re: [AeroElectric-List] Questions about circuit protection (Carlos Trigo)
    13. 07:26 PM - Re: Question about 16V POLYFUSER Radial Leaded Resettable PTC (marcausman)
    14. 08:14 PM - Re: Re: [AeroElectric-List] Questions about circuit protection (Bob McCallum)
    15. 08:33 PM - Re: Question about 16V POLYFUSER Radial Leaded Resettable PTC (al38kit)
    16. 10:22 PM - Re: Re: [AeroElectric-List] Questions about circuit protection (Jared Yates)
 
 
 


Message 1


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    Time: 05:38:17 AM PST US
    From: <bakerocb@cox.net>
    Subject: Questions about circuit protection
    1/3/2010 -- 1/5/2010 Hello Bob Nuckolls, May I "Make your day by showing you where you are wrong?" You wrote (see your posting copied below): "First, 14 CFR 91.205 doesn't apply to an amateur built airplane." and "....... but you have no obligation to consult these documents that apply to type certificated aircraft only." Those statements are not correct. Each experimental amateur built aircraft will be issued an initial airworthiness certificate in accordance with FAA Order 8130.2F (or the current version of that order). That airworthiness certificate will include a number of Operating Limitations, written in accordance with that order, that apply to that specific aircraft. Per FAA Order 8130.2F the Operating Limitations will state: "After completion of Phase I flight testing, unless appropriately equipped for night and/or instrument flight in accordance with 91.205, this aircraft is to be operated under VFR, day only." That sentence means that if one is operating his aircraft at night or in instrument conditions it must be equipped in accordance with 91.205. The attached document will provide additional details on this subject. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ========================================================== Time: 10:38:19 PM PST US From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com> Subject: Re: AeroElectric-List: Questions about circuit protection >Hold on, back the truck up. Are you saying that if I put the fuses >under the panel where they aren't accessible then my airplane will still >meet 14 CFR 91.205 (c) and that I won't need to carry spares? > >I would read "that are accessible to the pilot in flight" to mean that >the fuse panel is accessible to the pilot, not the fusees since who >cares if you can get to the fuses if you can't get to the panel. First, 14 CFR 91.205 doesn't apply to an amateur built airplane. That's not to imply that the FARS don't have some things to be considered . . . but you have no obligation to consult these documents that apply to type certificated aircraft only. Further, 91.205 isn't the ONLY milestone at which your project is essentially "un-certifiable". But assume you adopt failure tolerance as a design goal. For every piece of equipment "critical" for the manner in which you plan to use the airplane, then that piece of equipment needs to be backed up with a plan-B. There are 100 times more failures in a piece of electronics that DOES NOT blow a fuse than there are failures that DO blow a fuse. If that piece of equipment is deemed critical, then having spare fuses for the circuit that supports that system is whistling in the dark. So assuming you have a back up for every POTENTIALLY critical system, then if follows that there are NO critical systems. Hence, whether or not you can reach breakers or fuses for any system is immaterial. Bob . . .


    Message 2


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    Time: 06:58:16 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Question about 16V POLYFUSER Radial Leaded
    Resettable PTC Available at Digi-Key At 05:36 PM 1/4/2010, you wrote: >Polyfuses only reset themselves IF the cause that made them to trip >disappears. > >Carlos Sort of . . . the thing that trips a polyfuse is passage of the minimum current to warm it beyond the trip point while it is relatively cool. Once it trips, the reistance goes to a high state where it's EASIER to keep it warm because presumably, the power is still on, the protected circuit is still drawing the minimal "keep it tripped" current. I think some folks have pointed out that depending on the sophistication of the device on the protected circuit the current drawn through the polyfuse in a "tripped" state will be insufficient to keep it hot and in a safe . . . low current condition. In some cases, one could experience an kind of low frequency oscillation where the circuit trips, the polyswitch cools and resets and the process repeats. There are so many interactive variables to consider that I hope it's obvious that the polyfuse is NOT a blanket replacement for fuses or breakers. Even when all the protection dynamics are found acceptable, there's still the problem of how do you mount these things in a manner suited to the aircraft power distribution system environment. Finally, one should consider how they affect the legacy failure mode effects study that calls for understanding how the pilot becomes aware of a problem with the system such that the plan-a/plan-b decision can be made. I'm pretty confident that the designers of the polyswitch never envisioned this device to be a replacement in the classic applications for breakers or fuses. The polyswitch offered designers a NEW opportunity to add protection inside some device where the use of a breaker or fuse was impractical. In these situations, the designer of the appliance can analyze the failure modes independently of the all-up system (i.e. an airplane full of electro- whizzies). The idea that we can simply craft some sort of power distribution etched circuit board to make a blanket replacement of legacy power distribution systems is a whole new ball game. As I've written many times . . . the polyswitch WILL always keep a wire from catching fire. Circuit protection safety is not the issue. Polyswitches throw a wrench into the gears for how we think about operating the system when the unexpected and unwelcome event occurs. Bob . . .


    Message 3


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    Time: 07:04:12 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Questions about circuit protection
    At 06:52 PM 1/4/2010, you wrote: >Whenever this =93fuses versus circuit breakers=94 >discussion comes afloat, I always wonder why TC >aircraft always used circuit breakers=85 > >Carlos They didn't. The first airplanes to get electrical systems at Cessna used fuses. They were cartridge fuse holders with caps that could easily be dropped on the floor and be difficult to find. When miniature, low cost breakers came along, they offered a means by which operational and environmental concerns for the use of glass cartridge fuses could be addressed. It wasn't until the blade fuse came along that environmental issues were resolved for re-considering fuses in airplanes. It wasn't until we address the ideas of failure tolerant system design that the operational issues were resolved. If the TC aircraft guys were so disposed, they could do exactly what we're doing right now. But regulatory inertia makes this unlikely to happen. Bob . . .


    Message 4


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    Time: 07:09:42 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Question about 16V POLYFUSER Radial Leaded Resettable
    PTC Available at Digi-Key At 11:16 AM 1/4/2010, you wrote: Hi Jeff I designed and have been using an electrical system similar to the EXP bus for over a year, for no reason other than experimentation. I chose a variety of these, ranging from 1A up to 16A... They work as advertised, and have found their trip performance similar to that of CB's, i.e. a 2A polyswitch probably won't trip at 2A, unless the device draws 2A for minutes almost. 2.5A will trip after a few seconds, 5A will trip after a second, and 100A will trip almost instantaneously. <snip> So to answer your questions, yes I think they can replace CB's or standard fuses, but I don't think they should. The fact that they reset themselves whenever power is cycled means that a tripped system will not stay tripped if you turn off the master switch. Standard fuses are much better-suited to the task. And that's in my humble opinion Great observation. Bob . . .


    Message 5


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    Time: 07:12:40 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Question about 16V POLYFUSER Radial Leaded
    Resettable PTC At 08:28 PM 1/4/2010, you wrote: > >See AC 43.13, chapter 11 quoted below: > >11-50. RESETTABLE CIRCUIT PROTECTION >DEVICES. >a. All resettable type circuit breakers >must open the circuit irrespective of the position >of the operating control when an overload >or circuit fault exists. Such circuit breakers are >referred to as trip free. >b. Automatic reset circuit breakers, that >automatically reset themselves periodically, are >not recommended as circuit protection devices >for aircraft. This paragraph has been in there for decades . . . LONG before things like the polyfuse came along. The self-resetting breakers of yesteryear were simple adaptations of manual resetting breakers. Many cars used self-resetting breakers on headlight circuits in lieu of fuses. These devices would ALWAYS reset when they cooled. Unlike the polyfuse which will probably stay tripped until power is removed, the self-resetting breaker of 1950 would definitely oscillate between a zero- current to fault-current condition as long as power was still on. Bob . . .


    Message 6


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    Time: 07:29:53 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Z-14 Switch Combos
    At 09:08 PM 1/4/2010, you wrote: > >Phil - > >I think you misinterpreted Bob's comment. It appears you read it to say >"you're never ALLOWED to close the cross-feed switch", when Bob meant "you >might not ever have a reason to close it". > >Neal Correct. The process for deciding how to operate Z-14 is dependent upon what devices are fed from each bus and how you use the airplane. Z-14 was originally crafted for a guy building a Glasair with full up IFR capability in both seats. Further, it was the builder's intent to use this machine in missions that most of us work hard to avoid. Z-14 offers OPTIONS for deciding how you will manage energy resources that have become limited due to failure of some component like an alternator or battery contactor. There is no SET PROCEDURE I can offer you without doing the same failure modes effects analysis I would conduct for a TC aircraft with a similar system installed and tailored to the most demanding mission for which the airplane is outfitted. Z-14's cross-feed contactor solved a problem with attempting to PARALLEL two alternators in a dual alternator airplane by making them responsible for SEPARATE systems in normal operations. Z-13/8 was crafted to take exploit the existence of an unused engine accessory drive pad when a vacuum pump is removed. Some politicians hate to waste a good crisis, I had to waste a good drive pad. When considered against the quantum jumps in reliability offered by modern alternators and artfully maintained RG batteries, I believe Z-13/8 is about the most elegant solution to powering up the light airplane for 99 plus percent of all OBAM aircraft. If you have Z-14 installed, then share with us how equipment in your airplane is powered from the two busses along with your vision of how you expect to use this airplane. Is it important to you to forestall a dark-n-stormy night story 'cause you've had an alternator go belly up while night IFR over the Rockies crossing a weather front? If so, what items of equipment are installed and how are they spread between the two systems? Bob . . .


    Message 7


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    Time: 09:04:43 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Questions about circuit protection
    At 07:15 AM 1/5/2010, you wrote: >1/3/2010 -- 1/5/2010 > >Hello Bob Nuckolls, May I "Make your day by showing you where you are >wrong?" > >You wrote (see your posting copied below): > >"First, 14 CFR 91.205 doesn't apply to an amateur built airplane." Thanks for posting the review of instrumentation requirements! With your permission, I'll post it to aeroelectric.com and index it in the reference documents section. Bob . . .


    Message 8


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    Time: 02:14:23 PM PST US
    Subject: Re: Battery Bus Location
    From: "PaulR" <prose@panhandle.rr.com>
    Bob, Thanks for the reply. I'm not opposed to putting it outside on the firewall, I just didn't know whether the fuse blocks from B&C would be alright out there. I think you spell out 6" length on the feed wire. If I stick to that, which makes sense unprotected, then I would have to put it directly on the inside of the firewall which would be extremely difficult to get to for service. Hopefully none will be required, but it would be easier on the hot side. The insulator would indeed be a good method to get the wire inside, but the length is still a factor. Does most everyone else put them on the hot side? Thanks -------- Paul Rose N417PR (res) RV-9A Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280287#280287


    Message 9


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    Time: 03:30:26 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Battery Equalizers
    At 05:26 PM 12/29/2009, you wrote: Bob et al, I appreciate the architecture advice and will take it into consideration. Unfortunately, I'm on a work-driven building hiatus that'll probably keep me from doing any work on the Velocity for at least a couple years, so I won't be able to give any solid feedback on the usefulness of a battery equalizer in this setup for a while. In the meantime, I can do a quick trade study to look at the cost and parts count between the multiple bus setup and replacing the hydraulic power pack and associated control circuits. I don't know if you looked at the link to the white paper in my previous post or not, but in it the author shows significant experimental improvement in battery life using an equalizer in a series string of batteries. As I need a 24V system in my aircraft anyway and will be using two batteries in series, it makes sense to me to take advantage of these improvements if in fact the claims are true. Have you (or anyone on the list) looked at the white paper and/or have any knowledge or experience in the use and efficacy of these equalizers (regardless of whether I keep my multi-bus setup or not)? Dan, The IDEAL equalizer will, no doubt, make the 12v tap on a 24v battery look transparent to the rest of the system . . . including batteries. By "ideal" we mean equalizers that are about as capable as the batteries themselves . . . very low impedance and capable of carrying what ever loads are imposed at the tap. As soon as you choose an equalizer smaller than anticipated loads, then the lower battery MUST make up the difference. Yes, it's just for a short time and the too-small equalizer will fix things back up once the loads go away. Nonetheless, this means that the bottom half of the battery is treated differently than the top half. Terrible thing to do? Don't know. I have no experience with it in the distinctly aviation environment where batteries are protected against deep cycle and monitored for minimum capacity. How does one integrate a less than idea equalizer into the battery maintenance protocols? My gut feeling is that you'll be happier in the long run with a conversion of your 14v hardware to 28v hardware and forget the equalizer. But should you choose to conduct this experiment, you will become the go-to guy for guidance on how good an idea it is. Bob . . .


    Message 10


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    Time: 03:33:51 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Battery Bus Location
    At 04:10 PM 1/5/2010, you wrote: > >Bob, >Thanks for the reply. I'm not opposed to putting it outside on the >firewall, I just didn't know whether the fuse blocks from B&C would >be alright out there. I think you spell out 6" length on the feed wire. That's an idealized notion. If you need to make it 12" or even longer to satisfy design goals, the world is not going to come to an end. > If I stick to that, which makes sense unprotected, then I would > have to put it directly on the inside of the firewall which would > be extremely difficult to get to for service. Hopefully none will > be required, but it would be easier on the hot side. Then put it in a location for ease of maintenance. That would be my choice as well. Think about a way to at least cover if not box-up the fuseblock like they do under the hood of cars. >The insulator would indeed be a good method to get the wire inside, >but the length is still a factor. The length isn't a REALLY BIG thing, just a good practice design rule adopted by the TC side of the house many years ago. How long would the wire be for both extending the battery feeder AND ease of maintenance? >Does most everyone else put them on the hot side? Good question. How about it guys? Anyone out there flying fuse blocks on the forward side of the firewall? Bob . . .


    Message 11


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    Time: 04:47:01 PM PST US
    Subject: Tachometer problems
    From: geoff winter <winter.geoff@gmail.com>
    Hi All I fly a Corby Starlet using an 1835 VW with a Bendix D4 RN-2021 dual magneto. Both magnetos are grounded through separate magneto switches on my panel. I use one of these leads to also run my tachometer. This has all been working just fine, but I've now replaced the original Westach tacho with a new VDO tachourmeter, item # 333-035-11. I have the VDO tacho set for 4 stroke, 4 cylinder, single coil operation. The rpm reading appears accurate, but it is continually fluctuating. Every second or so the rpm drops anything from 200 to 1000 rpm momentarily, then returns to normal. Could anyone advise what I need to do to smooth out the reading. I've tried putting a diode inline with no joy. Could anyone suggest some specific combination of capacitor/resistor/diode inline or parallel to the tacho I could try to smooth things out? Failed to get any help from VDO so any advice would be very much appreciated. Cheers Geoff


    Message 12


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    Time: 05:05:23 PM PST US
    From: "Carlos Trigo" <trigo@mail.telepac.pt>
    Subject: RE: [AeroElectric-List] Questions about circuit protection
    Bob I really don=92t want to resuscitate this discussion but, even being aware of the technical advantages of fuses versus circuit breakers, it is indeed almost impossible to convince a pilot that a fuse is better than a circuit breaker. In flight, when a fuse blows, the pilot will hardly notice it, and even if some device (whose circuit was protected by that fuse) becomes blank, he will not know if it was the fuse or anything else that caused that device to die. If a circuit breaker pops out, there is a big probability the pilot will immediately notice it, or at least after seeing any device die, he will immediately look to the circuit breakers heads to look for the one that popped out. Being a pilot trained for so many things, he must also know that he shall not push that particular breaker in, unless he wants to light up the fire which will burn his own ass=85 It is probably easy to convince an aircraft builder to prefer fuses, but since in the OBAM world we are builders AND pilots, circuit breakers are certainly much more user friendly for the pilot, even knowing that the PILOT is the most dangerous single-point-of-failure in a flying aircraft Carlos _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: ter=E7a-feira, 5 de Janeiro de 2010 15:03 Subject: RE: AeroElectric-List: Re: Questions about circuit protection At 06:52 PM 1/4/2010, you wrote: Whenever this =93fuses versus circuit breakers=94 discussion comes afloat, I always wonder why TC aircraft always used circuit breakers=85 Carlos They didn't. The first airplanes to get electrical systems at Cessna used fuses. They were cartridge fuse holders with caps that could easily be dropped on the floor and be difficult to find. When miniature, low cost breakers came along, they offered a means by which operational and environmental concerns for the use of glass cartridge fuses could be addressed. It wasn't until the blade fuse came along that environmental issues were resolved for re-considering fuses in airplanes. It wasn't until we address the ideas of failure tolerant system design that the operational issues were resolved. If the TC aircraft guys were so disposed, they could do exactly what we're doing right now. But regulatory inertia makes this unlikely to happen. Bob . . .


    Message 13


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    Time: 07:26:19 PM PST US
    Subject: Re: Question about 16V POLYFUSER Radial Leaded Resettable
    PTC
    From: "marcausman" <marc@verticalpower.com>
    "Probably" ? -------- Marc Ausman http://www.verticalpower.com &quot;Move up to a modern electrical system&quot; RV-7 IO-390 Flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280320#280320


    Message 14


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    Time: 08:14:43 PM PST US
    From: "Bob McCallum" <robert.mccallum2@sympatico.ca>
    Subject: RE: [AeroElectric-List] Questions about circuit
    protection Carlos; Different "Bob" here, but I must disagree with your viewpoint. Please see embedded comments. _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Carlos Trigo Sent: Tuesday, January 05, 2010 8:00 PM Subject: AeroElectric-List: RE: [AeroElectric-List] Questions about circuit protection Bob I really don't want to resuscitate this discussion but, even being aware of the technical advantages of fuses versus circuit breakers, it is indeed almost impossible to convince a pilot that a fuse is better than a circuit breaker. Why?? Fuse is simpler, less expensive, probably neater, and serves its intended purpose admirably. I've been a pilot for 35 years, a builder for only 5 and I much prefer the simplicity and economy of fuses. I consider myself a pilot first and I don't need convincing, I know fuses are better. (At least in my own mind they are) In flight, when a fuse blows, the pilot will hardly notice it, and even if some device (whose circuit was protected by that fuse) becomes blank, he will not know if it was the fuse or anything else that caused that device to die. And how is that any different than the symptoms presented by a tripped breaker? The supplied device ceases to function in either case. To the pilot operating the aircraft there is no difference, he looses the benefit of whatever widget was supplied power by that circuit. If a circuit breaker pops out, there is a big probability the pilot will immediately notice it, How or why will he notice it?? and why does it matter?? or at least after seeing any device die, he will immediately look to the circuit breakers heads to look for the one that popped out. Are you making the assumption that the breakers are somehow readily available, visible and accessible in flight?? What if the breakers are neatly hidden away up under the panel, are on a fold down bracket, or in some other manner not readily apparent to the pilots position or his line of sight? What if the breaker that faults is one on the battery buss, hidden away in the tail cone next the battery? How does that present some different scenario to the pilot than would a fuse?? Being a pilot trained for so many things, he must also know that he shall not push that particular breaker in, unless he wants to light up the fire which will burn his own ass. All the more reason for, and another demonstration of, the superiority of hidden fuses. (Or hidden breakers for that matter) Removes the temptation and doesn't require the discipline and willpower "not to reset". It is probably easy to convince an aircraft builder to prefer fuses, but since in the OBAM world we are builders AND pilots, circuit breakers are certainly much more user friendly for the pilot, even knowing that the PILOT is the most dangerous single-point-of-failure in a flying aircraft I really fail to see the "user friendly" analogy. The fuses in all the cars I've owned have been about as "user friendly" as I can imagine, and in some of my cars I never had occasion to even learn where they were. Can't remember the last time one ever blew. In the dozen or so types of aircraft I'm checked out in, I can't remember the last time a fuse blew, or a breaker tripped either. In a properly designed and functioning car or aircraft, I wouldn't "expect" the circuit protection devices to be called upon to do their job for the life of the vehicle, be it airborne or ground based. I fully agree with the "insurance" provided by their presence, but wouldn't expect them to be called upon. (If breakers are somehow superior, why do the millions of cars on the road use fuses?) As Bob explained the main reason aircraft migrated to expensive breakers was to mitigate the drawbacks of "old" technology glass cartridge fuses such as loose retaining caps and low pressure contacts prone to corrosion. We now have modern "blade" fuses without these shortcomings. Don't get me wrong, I fully understand and respect your opinion and viewpoint, I just can't get a grasp on the logic behind it. As one who makes a living as an engineer, I view simple as better and fuses are simpler and less expensive than breakers and have much less chance of having something go wrong with them which makes the pilot side of me much more relaxed and comfortable with fuses than breakers. Carlos Respectfully, Bob McC


    Message 15


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    Time: 08:33:43 PM PST US
    Subject: Re: Question about 16V POLYFUSER Radial Leaded Resettable
    PTC
    From: "al38kit" <alfranken@msn.com>
    I have an EXP bus that I have been considering for my project. (That I got for a $40, delivered.) It looks like a slick unit. I can understand the concern for a circuit resetting itself after the power is restored...but isn't that a reason we put switches on things?...Like leave that circuit off if it has a problem... Sorry, just don't see the design as having much of a downside. If you think you may accidentally turn the thing back on, put some red tape on the switch or something...pull the wire. Al Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280326#280326


    Message 16


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    Time: 10:22:09 PM PST US
    From: "Jared Yates" <junk@jaredyates.com>
    Subject: RE: [AeroElectric-List] Questions about circuit
    protection In some of the larger factory-made airplanes, the breakers are situated behind the pilot's head. In this location popped breakers are only obvious if you get up out of your seat to look. It's pretty embarrassing to call the maintenance guys, go through some diagnostics on a non-functioning gadget, then have them instruct you to pull the breaker and doh! It was popped all along. One time I tried to extend the flaps for landing, but they didn't extend because all 5 of the flap motor circuit breakers have been pulled since before takeoff. In that case the mechanics were working on the flaps, pulled the breakers as a normal safety measure, but then forgot to put them in when they were done. Then two pilots didn't notice that they were out, at least not until configuring for the landing. In that airplane the normal flap setting for takeoff was zero. I can think of several other similar stories that illustrate that popped breakers aren't necessarily all that obvious. Once you realize that something isn't working and start looking for a breaker, they might be more obvious than a fuse, unless you spend the extra cents on the bling-bling LED fuses. _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bob McCallum Sent: Tuesday, January 05, 2010 11:11 PM Subject: RE: AeroElectric-List: RE: [AeroElectric-List] Questions about circuit protection Carlos; Different "Bob" here, but I must disagree with your viewpoint. Please see embedded comments. _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Carlos Trigo Sent: Tuesday, January 05, 2010 8:00 PM Subject: AeroElectric-List: RE: [AeroElectric-List] Questions about circuit protection Bob I really don't want to resuscitate this discussion but, even being aware of the technical advantages of fuses versus circuit breakers, it is indeed almost impossible to convince a pilot that a fuse is better than a circuit breaker. Why?? Fuse is simpler, less expensive, probably neater, and serves its intended purpose admirably. I've been a pilot for 35 years, a builder for only 5 and I much prefer the simplicity and economy of fuses. I consider myself a pilot first and I don't need convincing, I know fuses are better. (At least in my own mind they are) In flight, when a fuse blows, the pilot will hardly notice it, and even if some device (whose circuit was protected by that fuse) becomes blank, he will not know if it was the fuse or anything else that caused that device to die. And how is that any different than the symptoms presented by a tripped breaker? The supplied device ceases to function in either case. To the pilot operating the aircraft there is no difference, he looses the benefit of whatever widget was supplied power by that circuit. If a circuit breaker pops out, there is a big probability the pilot will immediately notice it, How or why will he notice it?? and why does it matter?? or at least after seeing any device die, he will immediately look to the circuit breakers heads to look for the one that popped out. Are you making the assumption that the breakers are somehow readily available, visible and accessible in flight?? What if the breakers are neatly hidden away up under the panel, are on a fold down bracket, or in some other manner not readily apparent to the pilots position or his line of sight? What if the breaker that faults is one on the battery buss, hidden away in the tail cone next the battery? How does that present some different scenario to the pilot than would a fuse?? Being a pilot trained for so many things, he must also know that he shall not push that particular breaker in, unless he wants to light up the fire which will burn his own ass. All the more reason for, and another demonstration of, the superiority of hidden fuses. (Or hidden breakers for that matter) Removes the temptation and doesn't require the discipline and willpower "not to reset". It is probably easy to convince an aircraft builder to prefer fuses, but since in the OBAM world we are builders AND pilots, circuit breakers are certainly much more user friendly for the pilot, even knowing that the PILOT is the most dangerous single-point-of-failure in a flying aircraft I really fail to see the "user friendly" analogy. The fuses in all the cars I've owned have been about as "user friendly" as I can imagine, and in some of my cars I never had occasion to even learn where they were. Can't remember the last time one ever blew. In the dozen or so types of aircraft I'm checked out in, I can't remember the last time a fuse blew, or a breaker tripped either. In a properly designed and functioning car or aircraft, I wouldn't "expect" the circuit protection devices to be called upon to do their job for the life of the vehicle, be it airborne or ground based. I fully agree with the "insurance" provided by their presence, but wouldn't expect them to be called upon. (If breakers are somehow superior, why do the millions of cars on the road use fuses?) As Bob explained the main reason aircraft migrated to expensive breakers was to mitigate the drawbacks of "old" technology glass cartridge fuses such as loose retaining caps and low pressure contacts prone to corrosion. We now have modern "blade" fuses without these shortcomings. Don't get me wrong, I fully understand and respect your opinion and viewpoint, I just can't get a grasp on the logic behind it. As one who makes a living as an engineer, I view simple as better and fuses are simpler and less expensive than breakers and have much less chance of having something go wrong with them which makes the pilot side of me much more relaxed and comfortable with fuses than breakers. Carlos Respectfully, Bob McC




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