AeroElectric-List Digest Archive

Fri 07/09/10


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 07:18 AM - Re: Re: Quick splice connectors? (Robert L. Nuckolls, III)
     2. 08:14 AM - Re: Long and short hot feeders (DCS317@aol.com)
     3. 08:58 AM - Re: Re: Lithium Battery Option (Rick Beebe)
     4. 09:10 AM - Circuit protection (Tim Andres)
     5. 11:04 AM - Z-19 RB ground? (Roger)
     6. 01:28 PM - Re: Long and short hot feeders (Robert L. Nuckolls, III)
     7. 02:19 PM - Re: Long and short hot feeders (Roger)
     8. 05:15 PM - Re: Circuit protection (Robert L. Nuckolls, III)
     9. 05:16 PM - Re: Long and short hot feeders (Robert L. Nuckolls, III)
    10. 05:17 PM - Re: Z-19 RB ground? (Robert L. Nuckolls, III)
    11. 07:03 PM - Re: Circuit protection (Tim Andres)
    12. 08:36 PM - Re: Circuit protection (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 07:18:44 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Quick splice connectors?
    >I'll go down a modified solder-lap approach. I'm *much* >more comfortable with solder joints than crimp joints, >and will support them with a double heat-shrink cover. >(Lead exposure? What might a few years of soldering circuit >boards by hand add in the way of exposure? I figure that's >why I'm always on a diet..) The "exposure" is nil. There are some folks who believe that the mere proximity of a toxin opens a channel of ethereal osmosis that drives up risk. It's healthy for them not to study potential toxicity of every substance in our daily lives . . . the American Psychological Association would have to name a new phobia . . . or perhaps they already have. I've been soldering various items together for over 50 years. I have a lifetime stock of 63/37 solder in many forms and intend to use it until the lead finally kills me . . . or my heart does. My money is not on the lead. Bob . . .


    Message 2


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    Time: 08:14:55 AM PST US
    From: DCS317@aol.com
    Subject: Re: Long and short hot feeders
    Reviewing the Z-14 diagram, there is no fuse protection from the panel switch turning on or off the main battery contactor. In my airplane with a battery in back, this means a 7 foot always hot lead. Should I be concerned?


    Message 3


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    Time: 08:58:02 AM PST US
    From: Rick Beebe <richard.beebe@yale.edu>
    Subject: Re: Lithium Battery Option
    N38CW wrote: > > Yep, it's a bit pricey... > > http://www.motorauthority.com/blog/1039902_porsches-1700-starter-battery-option-for-boxster-spyder-911-gt3 Perhaps something like this: http://elitepowersolutions.com/products/product_info.php?cPath=16&products_id=74 It might not have enough urge, though. --Rick


    Message 4


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    Time: 09:10:47 AM PST US
    From: "Tim Andres" <tim2542@sbcglobal.net>
    Subject: Circuit protection
    I have my electrical plan in the final draft and will post it here soon. But first I have a few questions. I will have breakers for a few items, the ignition, fuel pump, landing brake, nose lift, alternator field and pitch trim. 1. I am using a Plane Power alternator with the integrated over-volt protection. I see no need for a breaker in this case, why not use a fuse? 2. The nose lift (EZ type A/C) requires unswitched power to the lift and a 10A CB in the panel. This will be a long run and needs protection back at the Bat Bus also. I plan to use a fusible link for this. I also need unswitched power for the ignition (1 mag, 1 EI) and clock power. I thought I would pull the unswitched lead forward with a fusible link at the bat bus, then branch out to the nose lift, EI, and clock power. Something tells me there is a problem with this. I can't put my finger on it other than I can hear Bob saying a bat bus is at the battery. The EI probably needs a dedicated circuit. But if the feeder was protected/sized to 15 amps, and knowing the lift only draws heavy loads when the A/C is on the ground I thought it should be ok. Thoughts? 3. The rest of the breakers on the panel will be fed from the E bus and some from the Main bus, both of which are some 30"' away. At what point (length) do I need to protect those feeder circuits using fuses or fusible links? Thanks in advance, Tim Andres <mailto:rnbraud@yahoo.com>


    Message 5


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    Time: 11:04:36 AM PST US
    From: "Roger" <mrspudandcompany@verizon.net>
    Subject: Z-19 RB ground?
    I am building an all wood electrically dependent aircraft and the plan is to use, essentially, the Z-19 RB wiring scheme. What are the thoughts on the ground wire? It will be a "Fat wire" going from tail section to the firewall. It is a single wire, and single point of failure! Should I install this single ground wire making sure it is done with the utmost care, and say these cables never fail and forget about it, except for regular inspections to insure its integrity, or should I add a parallel ground, somehow, to keep my electrically dependent engine purring?? Thoughts, suggestions, please?? Roger


    Message 6


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    Time: 01:28:53 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Long and short hot feeders
    At 10:13 AM 7/9/2010, you wrote: >Reviewing the Z-14 diagram, there is no fuse protection from the >panel switch turning on or off the main battery contactor. In my >airplane with a battery in back, this means a 7 foot always hot >lead. Should I be concerned? What's the failure mode? If that wire gets shorted to ground, what happens? If that wire gets shorted to the battery, what happens? Are their any failure modes you can deduce that would cause a hazardous level of current to flow in that wire? Bob . . .


    Message 7


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    Time: 02:19:48 PM PST US
    From: "Roger" <mrspudandcompany@verizon.net>
    Subject: Re: Long and short hot feeders
    At 10:13 AM 7/9/2010, you wrote: Reviewing the Z-14 diagram, there is no fuse protection from the panel switch turning on or off the main battery contactor. In my airplane with a battery in back, this means a 7 foot always hot lead. Should I be concerned? What's the failure mode? If that wire gets shorted to ground, what happens? If that wire gets shorted to the battery, what happens? Are their any failure modes you can deduce that would cause a hazardous level of current to flow in that wire? Bob . . . This may be a low probability, but what if the coil in the contactor were to short? Roger


    Message 8


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    Time: 05:15:58 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Circuit protection
    At 11:10 AM 7/9/2010, you wrote: >I have my electrical plan in the final draft and will post it here >soon. But first I have a few questions. I will have breakers for a >few items, the ignition, fuel pump, landing brake, nose lift, >alternator field and pitch trim. > > * I am using a Plane Power alternator with the integrated > over-volt protection. I see no need for a breaker in this case, why > not use a fuse? Because it's a crowbar ov protection system that MIGHT nuisance trip for conditions as yet undiscovered. > * The nose lift (EZ type A/C) requires unswitched power to the > lift and a 10A CB in the panel. This will be a long run and needs > protection back at the Bat Bus also. I plan to use a fusible link for this. Please don't use fusible links for any other application than those illustrated in the Z-figures. Your gear motor circuit would be happier with a breaker. Where is the battery located in the airplane? > * I also need unswitched power for the ignition (1 mag, 1 EI) > and clock power. I thought I would pull the unswitched lead forward > with a fusible link at the bat bus, then branch out to the nose > lift, EI, and clock power. Something tells me there is a problem > with this. I can't put my finger on it other than I can hear Bob > saying a bat bus is at the battery. The EI probably needs a > dedicated circuit. But if the feeder was protected/sized to 15 > amps, and knowing the lift only draws heavy loads when the A/C is > on the ground I thought it should be ok. Thoughts? How about a fuse for each battery bus feed system in a fuse holder mounted right at the battery contactor? > * The rest of the breakers on the panel will be fed from the E > bus and some from the Main bus, both of which are some 30"' away. > At what point (length) do I need to protect those feeder circuits > using fuses or fusible links? Not sure what the 30" refers to. The E-bus and main busses are separated by 30"? Bob . . .


    Message 9


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    Time: 05:16:00 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Long and short hot feeders
    > > > This may be a low probability, but what if the coil in the > contactor were to short? The wire in the contactor opens up. It's small gage wire total enclosed in a metal container. Bob . . .


    Message 10


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    Time: 05:17:52 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Z-19 RB ground?
    At 01:01 PM 7/9/2010, you wrote: ><mrspudandcompany@verizon.net> > >I am building an all wood electrically dependent aircraft and the >plan is to use, essentially, the Z-19 RB wiring scheme. What are >the thoughts on the ground wire? It will be a "Fat wire" going from >tail section to the firewall. It is a single wire, and single point >of failure! Should I install this single ground wire making sure it >is done with the utmost care, and say these cables never fail and >forget about it, except for regular inspections to insure its >integrity, or should I add a parallel ground, somehow, to keep my >electrically dependent engine purring?? Fat wires are generally considered as robust as prop bolts and wing struts. Of course, weak links come in choice of hardware and installation technique. However, using 5/16" or larger hardware torqued to recommended values and reasonable care in installing terminals will cover you nicely. Bob . . .


    Message 11


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    Time: 07:03:00 PM PST US
    From: "Tim Andres" <tim2542@sbcglobal.net>
    Subject: Circuit protection
    <mailto:rnbraud@yahoo.com> _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Friday, July 09, 2010 5:18 PM Subject: Re: AeroElectric-List: Circuit protection At 11:10 AM 7/9/2010, you wrote: I have my electrical plan in the final draft and will post it here soon. But first I have a few questions. I will have breakers for a few items, the ignition, fuel pump, landing brake, nose lift, alternator field and pitch trim. 1. I am using a Plane Power alternator with the integrated over-volt protection. I see no need for a breaker in this case, why not use a fuse? Because it's a crowbar ov protection system that MIGHT nuisance trip for conditions as yet undiscovered. OK, that makes sense. 1. The nose lift (EZ type A/C) requires unswitched power to the lift and a 10A CB in the panel. This will be a long run and needs protection back at the Bat Bus also. I plan to use a fusible link for this. Please don't use fusible links for any other application than those illustrated in the Z-figures. Your gear motor circuit would be happier with a breaker. Where is the battery located in the airplane? On the main spar, perhaps 8' away. 1. I also need unswitched power for the ignition (1 mag, 1 EI) and clock power. I thought I would pull the unswitched lead forward with a fusible link at the bat bus, then branch out to the nose lift, EI, and clock power. Something tells me there is a problem with this. I can't put my finger on it other than I can hear Bob saying a bat bus is at the battery. The EI probably needs a dedicated circuit. But if the feeder was protected/sized to 15 amps, and knowing the lift only draws heavy loads when the A/C is on the ground I thought it should be ok. Thoughts? How about a fuse for each battery bus feed system in a fuse holder mounted right at the battery contactor? I can do that, I was trying to eliminate a couple of wires. 1. The rest of the breakers on the panel will be fed from the E bus and some from the Main bus, both of which are some 30"' away. At what point (length) do I need to protect those feeder circuits using fuses or fusible links? Not sure what the 30" refers to. The E-bus and main busses are separated by 30"? The CB's on the panel are 30" away from the Main & Ebus, where they feed from. So I need to protect those feeds as they go to the CB's right? Thanks, Tim Bob . . . Checked by AVG - www.avg.com 11:36:00


    Message 12


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    Time: 08:36:56 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Circuit protection
    > > >The CB's on the panel are 30" away from the Main & Ebus, where they >feed from. So I need to protect those feeds as they go to the CB's right? >Thanks, Tim The definition of a BUS is where the breakers and/or fuse holders all come together. For example, http://aeroelectric.com/Pictures/Wiring_Technique/bus_bars_1.jpg All of those straps or "bars" between the breakers IS one kind of bus or another. In other words, where ever your breakers/fuses live is where the bus lives be it the E-bus, main bus, battery bus, etc. There are no "feeders" between a bus and the protection that taps that bus. Bob . . .




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