AeroElectric-List Digest Archive

Wed 07/21/10


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     1. 05:27 AM - Re: Electrical System Schematic Review (user9253)
     2. 06:33 AM - Re: Redundant Power switching (user9253)
     3. 03:00 PM - 9024 Development status (Robert L. Nuckolls, III)
     4. 06:16 PM - Corrected Electrical Schematic for Review (jonlaury)
     5. 06:17 PM - Z-32 Question (jonlaury)
     6. 08:17 PM - Re: Z-32 Question (Robert L. Nuckolls, III)
     7. 08:19 PM - Re: Corrected Electrical Schematic for Review (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 05:27:38 AM PST US
    Subject: Re: Electrical System Schematic Review
    From: "user9253" <fran4sew@banyanol.com>
    The crowbar over-voltage module needs to be in parallel with contactor coil, not in series as drawn. The way that it is now and in the event of an over-voltage condition, even if the module shorts out, the circuit breaker will not trip because the contactor coil will limit the current. Another way to look at is, if the over-voltage module is replaced with a solid piece of wire, the contactor will still function and the circuit breaker will not trip. Also, the diode needs to be in series with the contactor coil to prevent reverse polarity damage from the ground power. See Bob's drawing Z-31B. Joe http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z31K.pdf -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=305725#305725


    Message 2


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    Time: 06:33:22 AM PST US
    Subject: Re: Redundant Power switching
    From: "user9253" <fran4sew@banyanol.com>
    > If I bring separate bus power legs to a DPST to feed a single load, is the current shared (i.e. halved) on the two poles/switches? The simple answer to your question is, no, not necessarily. I agree with the other posts above. The problem is that it is not clear exactly how the circuit is wired and what is trying to be accomplished. If you can post an electrical drawing of your circuit, it will be helpful. Do not be too concerned about switch ratings as long as they are in the ballpark. If a switch handles 10 percent more current than its rating, that does not mean that it will be destroyed. Its life will be shortened but that might not matter. Supposing that the life of a switch is rated at 10,000 cycles and due to higher than rated current, it only lasts for 5,000 cycles. It will still last as long as the airplane. Now I am not saying that switch ratings should be ignored. But a switch will not blow up if slightly overloaded. I would use a switch with the proper rating if available. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=305742#305742


    Message 3


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    Time: 03:00:00 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: 9024 Development status
    The ECB layout has been checked against the schematic and we'll order proof-of-concept boards tonight. The package of choice turned out to be a 15-pin, d-sub connector shell. The board assembly solders right to the pins of the connector and the shell snaps over the assembly. Emacs! The draft software description is done. My software guy says he can comb it out for me over the next few days. Depending on parts selection and installed software, this particular design can become perhaps a dozen different products. First release of the 9024 will offer a quad function device. The user will select the desired function with jumpers in the mating connector. This allows the owner/operator to stock one spare device for up to four different applications on the airplane This one will be fun to put together. It's got up to 25 components soldered to two sides of a .8" x 1.1" board! Progress is happening . . . Bob . . .


    Message 4


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    Time: 06:16:10 PM PST US
    Subject: Corrected Electrical Schematic for Review
    From: "jonlaury" <jonlaury@impulse.net>
    After review by a group member, he pointed out that my alt#2 B lead was always hot because it was connected to the upstream side of the battery contactor. As it 's a relatively long fat wire, he suggested a separate contactor for it. As I was figuring where to install it, I thought that the ground power contactor is doing nothing most of its life and could serve as the #2 alt B lead contactor as well. I'd be grateful if any of you could take a look at the attached to see if I'm neglecting something. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=305867#305867 Attachments: http://forums.matronics.com//files/z13_8q_mine_w_40a_contactor_126.pdf


    Message 5


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    Time: 06:17:44 PM PST US
    Subject: Z-32 Question
    From: "jonlaury" <jonlaury@impulse.net>
    If the feed wire from the main batt bus to the relay is protected by the 10a fuse, why is it marked " * " ? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=305869#305869


    Message 6


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    Time: 08:17:54 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Z-32 Question
    At 08:17 PM 7/21/2010, you wrote: > >If the feed wire from the main batt bus to the relay is protected by >the 10a fuse, why is it marked " * " ? > Because the 10A (or larger) fuse exceeds the legacy rule-of-thumb for protection size of long, always hot feeders. Hence the alternate feed source "mini- contactor" and a short feeder between that contactor and the battery bus. Bob . . .


    Message 7


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    Time: 08:19:32 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Corrected Electrical Schematic for Review
    At 08:14 PM 7/21/2010, you wrote: > >After review by a group member, he pointed out that my alt#2 B lead >was always hot because it was connected to the upstream side of the >battery contactor. As it 's a relatively long fat wire, he suggested >a separate contactor for it. > >As I was figuring where to install it, I thought that the ground >power contactor is doing nothing most of its life and could serve as >the #2 alt B lead contactor as well. > >I'd be grateful if any of you could take a look at the attached to >see if I'm neglecting something. You could do that but the contactor needs to be a 4-terminal device wired with three diodes like a cross-feed contactor in Z-14. The way you have it wired now, the contactor may not be assured a power source for closing it if the alternator doesn't self-excite. Better that coil power is assured with the appropriate array of diodes. Also, you need to fix the ov protection on this contactor per remarks offered earlier. Bob . . .




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