AeroElectric-List Digest Archive

Sun 07/25/10


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     1. 04:22 AM - New Engine Monitor on eBay (Harley)
     2. 04:23 AM - Re: Electrical System Schematic Review (Phil)
     3. 05:08 AM - Re: Low Voltage Warning Light (Robert L. Nuckolls, III)
     4. 05:16 AM - Re: Re: Electrical System Schematic Review (Robert L. Nuckolls, III)
     5. 11:34 AM - Re: Electrical System Schematic Review (jonlaury)
     6. 11:51 AM - Jasco Voltage Regulator (Sylvain April)
     7. 01:04 PM - Re: Re: Electrical System Schematic Review (Robert L. Nuckolls, III)
     8. 01:49 PM - Re: Jasco Voltage Regulator (Robert L. Nuckolls, III)
     9. 07:55 PM - Hot Contactor (Speedy11@aol.com)
    10. 08:15 PM - Re: Hot Contactor (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 04:22:40 AM PST US
    From: Harley <harley@AgelessWings.com>
    Subject: New Engine Monitor on eBay
    Morning, Everyone... Last night I listed my never used or even powered up, still in the original packing, engine monitor (EMS) for sale on eBay. I'm replacing it because a friend sold me a unit that has the EMS AND the EFIS combined instead of just the EMS as this IK Technology unit has. This was for my Lycoming O_235, but will work for any 4 cylinder engine. This AIM-1 model is now selling for $1499. I have no minimum and no reserve (well, I guess the minimum is the current bid! <G>), so someone is going to get a real deal! For ALL the details and several pictures, just search eBay for the item number 350375561835 , or search eBay for IK Tech (so far, mine is the only item listed with that name). Harley Dixon Long EZ N28EZ Canandaigua, NY


    Message 2


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    Time: 04:23:53 AM PST US
    From: Phil <philwhite9@aol.com>
    Subject: Re: Electrical System Schematic Review
    Jon: Your solutions appear similar to my system, and the Schematic is beautiful! I see there are many Notes referred to on the schematic. Are the notes available? (I'm still under construction, and don't have your documentation skills.) Phil RV10 w/Mazda 20B electrically dependent engine installed ________________________________________________________ Bob and Joe, "snip" With the above in mind, Z-12 now seems elegantly appropriate for my needs and I will eliminate the Ebus altogether, per Bobs suggestion. The one feature of my drawn architecture that deviates from Z-12 is the SB Alt B lead landing on the battery side of the MB contactor. I perceive that this will allow me to use the Generic Ford Regulator over the B&C SB-1 and eliminate the MB contactor as a single point of failure in the charging circuit. I seem to remember Bob recommending a mechanical lock out of the SB alt, if not using the SB-1?? Z-12 w- SB ALT contactor is attached.


    Message 3


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    Time: 05:08:53 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Low Voltage Warning Light
    At 10:11 PM 7/24/2010, you wrote: > >Bob, >I am using an LR3 voltage regulator and a B&C 60 A alternator. Is it >acceptable to change out the supplied warning light for a red 12 volt led? Yes, but the circuitry in the LR3 was designed to drive incandescent bulbs. You'll need to add some resistors to the LED circuit such that the LED mimics the bulb. See: http://aeroelectric.com/Pictures/Schematics/LR3_LV_Led_1.jpg >It would be in my direct line of sight so I do not think the lack of >blinking would be an issue. That is if the blinking is a function of the >light and not the regulator. Please let me know if there would be problems >with using an led and if it would blink/ The flasher is built into the LR3. Bob . . .


    Message 4


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    Time: 05:16:06 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Electrical System Schematic Review
    At 06:23 AM 7/25/2010, you wrote: > >Jon: Your solutions appear similar to my system, and the >Schematic is beautiful! I see there are many Notes referred to on >the schematic. Are the notes available? (I'm still under >construction, and don't have your documentation skills.) > >Phil Jon was willing and able to exploit the CAD drawings published at: http://www.aeroelectric.com/PPS/ACAD_Architecture_Dwgs/ and repeated as ordinary .pdf drawings at: http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/ I might remind List members who were referred to the AeroElectric-List from other associations that there is an AeroElectric website at http://aeroelectric.com/ with some 500 Megabytes of articles, photos, and drawings including a complete compilation of sample system architectures extracted from the back of the book . . . http://aeroelectric.com/R12A/AppZ_12A4.pdf Bob . . .


    Message 5


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    Time: 11:34:24 AM PST US
    Subject: Re: Electrical System Schematic Review
    From: "jonlaury" <jonlaury@impulse.net>
    [/quote] I hope you don't feel that this has been a "wasted" exercise. Not at all. In the course of building my plane, I have spent hours, weeks, years even, in developing ideas that ended up in the trash. But they are just the steps that I had to take to get to where I am. > > .... > A Z-12 for new design where > crowbar ov protection is proposed might lean toward fuse blocks > but take both B-leads to fat wires under the cowl through > current limiters. Of course, the field supply leads still need > breakers . . . run a 20 pair of 18AWG feeders protected with > 22AWG fusible links to their respective alternator control switches. > > Done in my schematic > > This might be a Z11-1/2 where you simply add a second alternator > that needs only one more switch (field supply) on the panel. > Eliminate the e-bus. Run ALL electrically dependent engine > loads from the battery bus. > > Knee jerk reaction is the all-eggs-in-one-basket apprehension. Granted the failure modes of the battery/bus seem awfully remote, but what harm is there in having an essential engine complement on the main bus so that it can run from a self-excited alternator with the Main contactor open? > > In further "stirring of simple-ideas" I note that another > feature of the e-bus is a plan-b for dealing with a > battery contactor failure. These are rare and can > probably become still more rare if fitted with > power a management module to reduce operating temperature. > Even so, we could consider tying your aux alternator b-lead > to the battery side of the contactor with a Schottky diode > to isolate the always-hot, fat wire between battery and > alternator. In this case, you'd also need to power the > aux alternator field from the battery bus. This variant > would cover the failed-contactor scenario. > > In my system this seems like a moot exercise because of the redundant SB Alt/GP contactor. But for a system that isn't installing a GPJ, the Schottky variant on the B lead is a nice solution. > > Let me ponder this some more. Take a whack at implementing > this using your current CAD skills. By the way, good work > with the CAD drawings. > > Thanks and here's a " Z11.5" Draft > > I'm pretty certain that we're boiling the options down > toward the essence of an elegant solution. The > 40A aux alternator offers a Z-12 like architecture > that accommodates more demanding engine support > loads. > > Bob . . . > > > > > > Z-12 w- SB ALT contactor is attached. > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=306153#306153 > > > > > > > > > > Attachments: > > > > http://forums.matronics.com//files/z12_w_sb_alt_contactor_208.pdf > > > > > > > > > > > > > > > > Checked by AVG - www.avg.com > > - Release Date: 07/24/10 01:36:00 > > > > > > > Bob . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=306230#306230 Attachments: http://forums.matronics.com//files/z115_draft_576.pdf


    Message 6


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    Time: 11:51:47 AM PST US
    From: Sylvain April <sapril001@hotmail.com>
    Subject: Jasco Voltage Regulator
    Hi all=2C I have a 24V Skytronics alternator and voltave regulator. The voltage regulator is damaged=2C one of the power transistor in the regu lator is blown=2C there are 2 power transistors in the regulator and the on e that is driving the alternator field is blown. I have checked the alterna tor field circuit and it read about 6 Ohms=2C I think it is good. I would like to know the PN. of the power transistors in this regulator=2C the manufacturer have scratched off the component number. My guess is they are TIP35 transistors=2C they are packaged in what look like a TO218 case. Anyone can help? Thanks Sylvain April C-GFFO Murphy Moose M-14P _________________________________________________________________ Game on: Challenge friends to great games on Messenger http://go.microsoft.com/?linkid=9734387


    Message 7


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    Time: 01:04:42 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Electrical System Schematic Review
    At 01:31 PM 7/25/2010, you wrote: > >[/quote] > I hope you don't feel that this has been a "wasted" exercise. > > Not at all. In the course of building my plane, I have spent > hours, weeks, years even, in developing ideas that ended up in the > trash. But they are just the steps that I had to take to get to where I am. Great. Take a look at the drawing I posted at: http://www.aeroelectric.com/Laury/ There's a .pdf version there too for folks that want to watch/participate in what's going on. The advent of 9024 production offers a "switched" alternative to the "crowbar" ov system which makes it more fuse-friendly. The fusible link fed circuit breaker goes away. I've drafted an architecture that might become a new z-figure. It sort of addresses the problems I was having with the abortive Z-13/20 drawing I published a few years ago . . . and later decided it was too much of a cluge. The proposed architecture retains the "two layer" power generation system (Like Z-13) that turns the battery bus into a very robust as well as capable power source. All circuit breakers go away. If a builder can accommodate a relatively large aux alternator, then the need for an e-bus goes away too. Let's stir this stew pot of simple-ideas for awhile and see if it doesn't come closer to the elegant solution for your project. Bob . . .


    Message 8


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    Time: 01:49:07 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Jasco Voltage Regulator
    At 01:50 PM 7/25/2010, you wrote: >Hi all, > >I have a 24V Skytronics alternator and voltave regulator. >The voltage regulator is damaged, one of the power transistor in the >regulator is blown, there are 2 power transistors in the regulator >and the one that is driving the alternator field is blown. I have >checked the alternator field circuit and it read about 6 Ohms, I >think it is good. >I would like to know the PN. of the power transistors in this >regulator, the manufacturer have scratched off the component number. >My guess is they are TIP35 transistors, they are packaged in what >look like a TO218 case. Does your alternator have one side of the field connected to the b-lead, or does it go to ground? If your field has one wire tied to ground, then it's about a 99% bet that the pass transistor for a switching regulator is a PNP device. To saturate an NPN pass transistor, you need a base-bias source that is at a higher voltage than the bus. By using a PNP, you can turn that puppy on by simply pulling the base toward ground as shown in this sketch. http://aeroelectric.com/Pictures/Schematics/Early%20%27Ford%27%20SS%20Regulator.jpg However, if your alternator has one field lead attached to the B-lead terminal, then your regulator may indeed use an NPN pass transistor not unlike this example: http://aeroelectric.com/Pictures/Regulators/IR_Alternator_Circa_1980.pdf They tend NOT to be specification critical. As long as it's not a darlington transistor, about any power device of the proper polarity SHOULD function. However, it would be helpful to understand why the first device smoked. Bob . . .


    Message 9


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    Time: 07:55:52 PM PST US
    From: Speedy11@aol.com
    Subject: Hot Contactor
    Bob, For a starter contactor mounted on the engine firewall, can I anticipate any problems if the hot air from the oil cooler (180-200 deg F) is directed onto the contactor? Thanks, Stan Sutterfield


    Message 10


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    Time: 08:15:48 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Hot Contactor
    At 09:53 PM 7/25/2010, you wrote: >Bob, >For a starter contactor mounted on the engine firewall, can I >anticipate any problems if the hot air from the oil cooler (180-200 >deg F) is directed onto the contactor? >Thanks, >Stan Sutterfield No, the starter contactor is not generally used during flight and it's internal temperatures will be no hotter than the ambient. Battery contators are continuous duty devices and have significant temperature rise above ambient. Since service life is influenced by temperature, it's always good to minimize exposure to high ambients. But as a general rule, the el-cheapo contactors we've been using for decades seem to perform well under the cowl. Actual in-flight temperatures may not be as hot as you think. Just for grins, it would be cool to measure and document the highest observed temperatures on selected components under the cowl during a fly-off. You need to record OAT and local ambient too for any single measurement. I think the results will surprise you. Bob . . .




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