AeroElectric-List Digest Archive

Thu 08/05/10


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 07:24 AM - Icom A6 Power Supply (checkn6)
     2. 07:37 AM - Re: servo filter capacitor (user9253)
     3. 08:23 AM - Battery charger (JOHN TIPTON)
     4. 08:48 AM - Re: Battery charger ()
     5. 09:19 AM - Re: Battery charger (Robert L. Nuckolls, III)
     6. 09:22 AM - Re: Icom A6 Power Supply (Richard Girard)
     7. 10:00 AM - Re: Re: servo filter capacitor (Robert L. Nuckolls, III)
     8. 10:15 AM - Re: Icom A6 Power Supply (Robert L. Nuckolls, III)
     9. 10:21 AM - Talking and wiring... Burnt Dynon Oil Pressure Sender? ()
    10. 01:33 PM - Battery cables (dougshep@netzero.com)
    11. 02:03 PM - Re: Battery cables (RGent1224@aol.com)
    12. 03:07 PM - Re: Talking and wiring... Burnt Dynon Oil Pressure Sender? (Robert L. Nuckolls, III)
    13. 07:18 PM - Electronic ignition feed circuit. (Tim Andres)
    14. 09:31 PM - Re: Electronic ignition feed circuit. (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 07:24:53 AM PST US
    Subject: Icom A6 Power Supply
    From: "checkn6" <checkn6@yahoo.com>
    Hi Everyone, Pardon my ignorance here but if it were not for this list and the AEC website and manual my electrical system would probably be in shambles. But on to my question. I fly a Challenger and use an Icom A6 handheld for my radio until I can afford a panel mount. The instructions state that I must use the CP-20 cord @ $55 to power it from the ships power. Seems a bit excessive to me but is there some kind of magic in the box that I'm just not getting? The radio takes an 11V input and I am guessing that the CP-20 has a charging system inside to recharge the NiMh battery. My real question is can I run the radio on a 12V cord without all the bells and whistles? I'm not trying to charge the battery in flight as I have a spare alkaline battery pack mounted to the panel that I can clip the radio body to while flying and un-clip when I get out. I remember years ago someone telling me that a radio of this quality can work on a somewhat wide range of external power as they have built in conversion, but like I said pardon my ignorance. Thanks Chris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307631#307631


    Message 2


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    Time: 07:37:46 AM PST US
    Subject: Re: servo filter capacitor
    From: "user9253" <fran4sew@banyanol.com>
    > Hmmmm . . . I would hope that their instructions are specific as to where it grounds. Are these Dynon FlightDEK or third party instructions? I think I know a guy at Dynon I can ask about it. Third party. The 2200fd capacitor came with the RV-12 autopilot kit. And yes, the RV-12 directions say to ground the negative lead to the airframe. I questioned that because any noise generated by the servo motor will have a longer path through the airframe. I assume, but do not know, that the servo motor is the antagonist. Actually there are two servo motors (pitch and roll) connected in parallel, but there is only one capacitor. It is connected to the pitch servo which is the one closest to the instrument panel. It is possible that the intent of the 2,200fd capacitor is to help smooth the voltage from the single phase Rotax dynamo. But there is already a 22,000fd capacitor connected to the input power to the instrument panel. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307634#307634


    Message 3


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    Time: 08:23:11 AM PST US
    From: "JOHN TIPTON" <jmtipton@btopenworld.com>
    Subject: Battery charger
    Hi Guys The charger for my cordless drill (12v) has expired, can I connect my automobile charger to the battery? Best regards: John (RV9a-wings)


    Message 4


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    Time: 08:48:29 AM PST US
    Subject: Battery charger
    From: <longg@pjm.com>
    John, How many cold cranking amps does your cordless drill require? Spoil yourself - take a trip to Harbor Freight Glenn -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of JOHN TIPTON Sent: Thursday, August 05, 2010 11:21 AM Subject: AeroElectric-List: Battery charger <jmtipton@btopenworld.com> Hi Guys The charger for my cordless drill (12v) has expired, can I connect my automobile charger to the battery? Best regards: John (RV9a-wings)


    Message 5


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    Time: 09:19:13 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Battery charger
    At 10:20 AM 8/5/2010, you wrote: ><jmtipton@btopenworld.com> > >Hi Guys > >The charger for my cordless drill (12v) has expired, can I connect >my automobile charger to the battery? Cordless products using Ni-Cad or NiMh batteries use chargers as current sources as opposed to voltage sources. While the wall-wart that comes with it puts out some name-plate voltage, the current fed to the cells during charging is generally limited by some resistor in series. The trick is to know where the resistor was installed. If inside the drill, then yes, you can hook the drill to 12v car battery and recharge the cells. If it's inside the expired wall-wart, then direct connection to the drill will probably produce some unhappy if not spectacular results. You can put a milliammeter in series with an experimental hookup to see. Put a 3A fuse in series with the whole mess just to be safe. Hook it up and see how much charging current flows into the drill . . . if under 200 mA or so, you're good to go. Most drills have c-cells that like to charge at 150 mA for 10-15 hours. If the current is too high, add resistance in series to bring it down. I have some tools where the wall-warts have died or gone AWOL. I charge them from my electronics bench supplies set to run in a 150 mA constant current mode. But as suggested, unless you really delight in solving such problems and want to take the $time$ to understand and implement a solution, a trip to HF is the quick-n- dirty solution. Let us know what you discover. Bob . . .


    Message 6


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    Time: 09:22:46 AM PST US
    Subject: Re: Icom A6 Power Supply
    From: Richard Girard <aslsa.rng@gmail.com>
    Chris, Look in your owners manual, I was surprised to find that my A22 which had a simple cigarette style plug would work fine on 12 volts but the manual had a prohibition from plugging it into a 24 volt system or it would let the smoke out. I bought my A22 in 1999 so perhaps Icom has come to their senses with the A6. I put the A22 in my trike and I power it from the 12 volt system. It works fine. I went to the DAV with the radio and went through their box of power supplies to find one that had a nice long cord and a plug that fits the radio's power receptical. I didn't care about voltage or polarity, just wanted the right plug. Bought the transformer for 25 cents, took it home and cut off the transformer and canned it. used an ohm meter to determine which wire went where, the center is + on the A22 and wired it into an extra fuse slot on the trike. Works great, no escaped smoke in two years. Icom builds good handhelds, but their accessory prices are laughable to the point of arrogance. For my LSA I bought the cheapest Vertex handheld. It comes with a headset adapter all that's needed is a PTT switch, which Bob told me how to build then I found a ready made on at Mypilot for $11. I made my own antenna and the whole package barely broke $200 for everything. It's wired into the ship the same way as the trike (another 25 cent plug from DAV, too) and it too works great with no smoke. The Vertex even had Li battery pack instead of the Nicads and Nmh that Icom uses. I don't own any stock in Vertex's parent company, I just like their radios and especially their prices. Rick Girard On Thu, Aug 5, 2010 at 9:22 AM, checkn6 <checkn6@yahoo.com> wrote: > > Hi Everyone, > > Pardon my ignorance here but if it were not for this list and the AEC > website and manual my electrical system would probably be in shambles. But > on to my question. > > I fly a Challenger and use an Icom A6 handheld for my radio until I can > afford a panel mount. The instructions state that I must use the CP-20 cord > @ $55 to power it from the ships power. Seems a bit excessive to me but is > there some kind of magic in the box that I'm just not getting? The radio > takes an 11V input and I am guessing that the CP-20 has a charging system > inside to recharge the NiMh battery. My real question is can I run the radio > on a 12V cord without all the bells and whistles? I'm not trying to charge > the battery in flight as I have a spare alkaline battery pack mounted to the > panel that I can clip the radio body to while flying and un-clip when I get > out. I remember years ago someone telling me that a radio of this quality > can work on a somewhat wide range of external power as they have built in > conversion, but like I said pardon my ignorance. > > Thanks > > Chris > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=307631#307631 > >


    Message 7


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    Time: 10:00:46 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: servo filter capacitor
    At 09:36 AM 8/5/2010, you wrote: > > > > Hmmmm . . . I would hope that their > instructions are specific as to where it > grounds. Are these Dynon FlightDEK or third > party instructions? I think I know a guy at Dynon I can ask about it. > > >Third party. The 2200fd capacitor came with >the RV-12 autopilot kit. And yes, the RV-12 >directions say to ground the negative lead to >the airframe. I questioned that because any >noise generated by the servo motor will have a >longer path through the airframe. I assume, but >do not know, that the servo motor is the >antagonist. Actually there are two servo motors >(pitch and roll) connected in parallel, but >there is only one capacitor. It is connected to >the pitch servo which is the one closest to the instrument panel. > >It is possible that the intent of the 2,200fd >capacitor is to help smooth the voltage from the >single phase Rotax dynamo. But there is already >a 22,000fd capacitor connected to the input power to the instrument panel. Yeah, hard to tell. If the servo grounds locally to airframe, I'd put the capacitor ground there also. The capacitor across the single phase rectifier regulators has minimal benefit. See: http://www.aeroelectric.com/Pictures/Curves/SD-8_Noise_Data.pdf While there ARE effects for adding the capacitor, they don't reduce the ripple voltage markedly. Nor the the battery have any real effect on ripple voltage. This is what Mil-STD-704 tells us to EXPECT on a DC power bus . . . the righteous designer learns to live with it. Adding capacitors after the fact is probably whistling in the dark. Bob . . .


    Message 8


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    Time: 10:15:06 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Icom A6 Power Supply
    At 09:22 AM 8/5/2010, you wrote: > >Hi Everyone, > >Pardon my ignorance here but if it were not for this list and the >AEC website and manual my electrical system would probably be in >shambles. But on to my question. > >I fly a Challenger and use an Icom A6 handheld for my radio until I >can afford a panel mount. The instructions state that I must use the >CP-20 cord @ $55 to power it from the ships power. Seems a bit >excessive to me but is there some kind of magic in the box that I'm >just not getting? The radio takes an 11V input and I am guessing >that the CP-20 has a charging system inside to recharge the NiMh >battery. My real question is can I run the radio on a 12V cord >without all the bells and whistles? I'm not trying to charge the >battery in flight as I have a spare alkaline battery pack mounted to >the panel that I can clip the radio body to while flying and un-clip >when I get out. I remember years ago someone telling me that a radio >of this quality can work on a somewhat wide range of external power >as they have built in conversion, but like I said pardon my ignorance. Good question. But with an answer similar to the recent exchange about charging batteries in cordless drills. Without analyzing a CP-20 to deduce its mojo, there's little that anyone can offer you with confidence. If we had a schematic of what goes on inside it, I could certainly offer solid advice. Suggest you get the recommended cable. The $time$ expended to do a work-around may well be more costly than using the stock cable. Bob . . .


    Message 9


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    Time: 10:21:40 AM PST US
    Subject: Talking and wiring... Burnt Dynon Oil Pressure Sender?
    From: <longg@pjm.com>
    The other day I made the mistake of asking someone to help me mount my battery and then holding a conversation along the way. We installed the battery perfectly but it was backwards. When I flipped the master switch, the batt wire to the master solenoid got fried. Z-13/8. When the batt wire burnt, it melted the cover on the oil pressure sender and presumably shorted it's circuit (I no longer get a reading on the EFIS). At rest with the engine off, the OP should read zero. It now has 3 red dashes --- in place of the zero. Naturally both wires have been replaced. Question: Has anyone had experience with expired oil sender units and is it possible to short or damage them? The unit I have came with the Dynon D-180. If things start to point to the sender unit, I want to overnight one to the hangar for tomorrow. Thanks Glenn E. Long


    Message 10


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    Time: 01:33:56 PM PST US
    From: "dougshep@netzero.com" <dougshep@netzero.com>
    Subject: Battery cables
    I'm building an RV-9A with an Eggenfellner Subaru E6 engine. I will be mounting my batteries in the tailcone of the AC, and will have to route the power cables (probably two #6 wire size with terminals) fwd to the f irewall. Since I have an all metal AC, how do I terminate this large ca ble on the firewall (aft side), with connecting cables, going fwd to the starter and also to the instr panel? Haven't been able to find any typ e of an insulated standoff for this. Can you recommend something? Also, where can I get a schematic for the Wig-Wag circuit so I can inte rface to it?


    Message 11


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    Time: 02:03:17 PM PST US
    From: RGent1224@aol.com
    Subject: Re: Battery cables
    Check this solution out I'll be using them when the time comes _http://cgi.ebay.com/ebaymotors/Red-3-8-Stud-Type-Junction-Block-_W0QQcmdZVi ewItemQQitemZ350377856912QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories_ (http://cgi.ebay.com/ebaymotors/Red-3-8-Stud-Type-Junction-Block-_W0QQcmdZView ItemQQitemZ350377856912QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories) They also have black Dick In a message dated 8/5/2010 3:34:52 P.M. Central Daylight Time, dougshep@netzero.com writes: I'm building an RV-9A with an Eggenfellner Subaru E6 engine. I will be mounting my batteries in the tailcone of the AC, and will have to route the power cables (probably two #6 wire size with terminals) fwd to the firewall. Since I have an all metal AC, how do I terminate this large cable on the firewall (aft side), with connecting cables, going fwd to the starter and also to the instr panel? Haven't been able to find any type of an insulated standoff for this. Can you recommend something? Also, where can I get a schematic for the Wig-Wag circuit so I can interface to it? (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution)


    Message 12


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    Time: 03:07:57 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Talking and wiring... Burnt Dynon Oil Pressure
    Sender? At 12:16 PM 8/5/2010, you wrote: > >The other day I made the mistake of asking someone to help me mount my >battery and then holding a conversation along the way. We installed the >battery perfectly but it was backwards. When I flipped the master >switch, the batt wire to the master solenoid got fried. Z-13/8. Bummer. I've deliberated suggesting that all battery contactors be fabricated from 4-terminal contactors having the right combination of diodes installed to prevent such happenings . . . but this would add complexity to the e-bus alternate feed architecture too. >When the batt wire burnt, it melted the cover on the oil pressure sender >and presumably shorted it's circuit (I no longer get a reading on the >EFIS). At rest with the engine off, the OP should read zero. It now has >3 red dashes --- in place of the zero. Naturally both wires have been >replaced. > >Question: Has anyone had experience with expired oil sender units and is >it possible to short or damage them? The unit I have came with the Dynon >D-180. Contact the guys at Dynon and explain what happened. I've spoken with several folks there at length on various matters. I'm betting that they'll make you a good deal on a replacement pressure transducer. >If things start to point to the sender unit, I want to overnight one to >the hangar for tomorrow. Hmmmm . . . it's 3 pm there now, suggest you get on the phone post-haste . . . Bob . . .


    Message 13


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    Time: 07:18:41 PM PST US
    From: "Tim Andres" <tim2542@sbcglobal.net>
    Subject: Electronic ignition feed circuit.
    Bob; I'm still digestion the question of un-fused wires running more than a few inches, so this question comes to mind. I have a rear engine/rear battery. The mfg calls for a pull-able breaker on the panel. 3 options I see are: 1. Run the wire from the Bat Bus forward to the C/B, then on to it's business. Now I am open to problems with an unintentional ground and a burning wire, but I can reset in flight in an emergency. 2. Install a 10 amp fuse at the Bus and then a 5 Amp CB in the panel. My thought is the CB would always trip first and I can reset it, the fuse is there to protect from a problem between the Buss and the CB. Now I have 2 fail points. 3. Use a fuse only at the Bus and no CB in the panel. Now I can't reset it in flight. If I understand you correctly you would say use #1 and just use good practices. Is that correct? This same issue comes up a few times in my project, like the nose lift for example. The mfg wants a un-switched 10A feeder to it. Thanks & Yes I have a copy of the Aerolectric'! Tim Andres <mailto:rnbraud@yahoo.com>


    Message 14


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    Time: 09:31:34 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Electronic ignition feed circuit.
    At 09:11 PM 8/5/2010, you wrote: >Bob; I'm still digestion the question of un-fused wires running more >than a few inches, so this question comes to mind. I have a rear >engine/rear battery. The mfg calls for a pull-able breaker on the >panel. 3 options I see are: You must be talking about Light Speed. You can wire as he suggests. No doubt many hundreds of airplanes have been wired thusly. An accident I'm working involves wiring that was NOT done to LS drawings . . . but not to mine either. The airplane suffered simultaneous loss of both ignition systems because the folks making decisions THOUGHT they were building in some sort of super-redundancy. If it were my airplane, each ignition would be fed with a 5A fuse and 20AWG wire to a switch on the panel. One fuse on a battery bus, the other on the main bus. >1. Run the wire from the Bat Bus forward to the C/B, then on to it's >business. Now I am open to problems with an unintentional ground and >a burning wire, but I can reset in flight in an emergency. >2. Install a 10 amp fuse at the Bus and then a 5 Amp CB in the >panel. My thought is the CB would always trip first and I can reset >it, the fuse is there to protect from a problem between the Buss and >the CB. Now I have 2 fail points. >3. Use a fuse only at the Bus and no CB in the panel. Now I can't >reset it in flight. Yeah, but you have TWO of them and the engine runs really fine on one. Likelihood of resetting a breaker being even a choice is low . . . likelihood of it being useful is even lower . . . likelihood that you pop a fuse on one ign (which means it's dead anyhow) and then having a second system go down. In fact, if I were in an endurance mode flying battery only with two ignition systems, I'd shut one of them off. >If I understand you correctly you would say use #1 and just use good >practices. Is that correct? >This same issue comes up a few times in my project, like the nose >lift for example. The mfg wants a un-switched 10A feeder to it. >Thanks & Yes I have a copy of the Aerolectric'! and no doubt many airplanes have been wired that way too. All I can offer you is that there are "rules of the wiring" that have been developed over nearly a century of wiring airplanes. They represent proven recipes for success validated in hundreds of thousands of airplanes. There are other recipes that will have different risks. The risks are probably low . . . after all, how many hours of the rest of your life to you expect to be airborne in this machine? So it's a toss-up . . . Bob . . .




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