AeroElectric-List Digest Archive

Tue 09/21/10


Total Messages Posted: 21



Today's Message Index:
----------------------
 
     1. 07:25 AM - Re: 9024 questions (jonlaury)
     2. 07:41 AM - How hot does it get?? (jonlaury)
     3. 08:13 AM - Re: How hot does it get?? ()
     4. 08:54 AM - Potentiometer , 3 lugs (jonlaury)
     5. 09:24 AM - Re: Re: 9024 questions (Robert L. Nuckolls, III)
     6. 09:43 AM - Difficulties- (glen matejcek)
     7. 10:26 AM - NPN & PNP pin ID (Mike Welch)
     8. 10:45 AM - 2 Fat Wires on a single terminal post? (tsts4)
     9. 10:50 AM - Re: NPN & PNP pin ID (David E. Nelson)
    10. 11:44 AM - Re: NPN & PNP pin ID (Mike Welch)
    11. 12:00 PM - Re: 2 Fat Wires on a single terminal post? ()
    12. 12:21 PM - Re: 2 Fat Wires on a single terminal post? (tsts4)
    13. 12:48 PM - Re: Re: 2 Fat Wires on a single terminal post? ()
    14. 12:59 PM - Re: 2 Fat Wires on a single terminal post? (tsts4)
    15. 01:06 PM -  (Cleone Markwell)
    16. 04:06 PM - Re: 2 Fat Wires on a single terminal post? (Allen Fulmer)
    17. 04:26 PM - Re: NPN & PNP pin ID (Richard Tasker)
    18. 04:33 PM - Re: 2 Fat Wires on a single terminal post? (tsts4)
    19. 06:02 PM - Re: NPN & PNP pin ID (Mike Welch)
    20. 06:36 PM - Re: Re: 2 Fat Wires on a single terminal post? (Robert L. Nuckolls, III)
    21. 06:55 PM - Re: NPN & PNP pin ID (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 07:25:37 AM PST US
    Subject: Re: 9024 questions
    From: "jonlaury" <jonlaury@impulse.net>
    Bob, Because of the immense value of this forum and the prodigious amount of things that you do (AEC, AEL, consulting), it's easy to get the impression that you couldn't possibly have time for anything else but aircraft related electrica, and US :D But as much as I'd like to get my hands on some 9024's, I have found a few other things to attend to(upholstery, flap position sensors, wheel alignment, panel wiring...etc, etc, etc) to fill up my time at the hangar :) I look forward to you having the time again to shepherd AEL, but in the mean time I'm happily grazing on the grass in front of me and wish you and your family the absolute best of medical outcomes. John Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313208#313208


    Message 2


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    Time: 07:41:50 AM PST US
    Subject: How hot does it get??
    From: "jonlaury" <jonlaury@impulse.net>
    Now you can know! http://www.hallcrest.com/subcatindust.cfm?cat_id=67&sublvl_id=5&subcat_id=6 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313209#313209


    Message 3


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    Time: 08:13:23 AM PST US
    Subject: How hot does it get??
    From: <longg@pjm.com>
    Jon, Nice - I've used these on my engine so observers can monitor temps during test runs. I'm am now having a bit of trouble reaching my head out of the canopy to read them on the engine. From here on I'm sticking to the thermo's. Now here's an idea, invent something like this that has a wire to send the temp signal to a gauge on the panel. Best of both worlds. Popular with the race car folks. Can also be found at http://www.pegasusautoracing.com along with many other air-worthy parts. Glenn E. Long -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of jonlaury Sent: Tuesday, September 21, 2010 10:38 AM Subject: AeroElectric-List: How hot does it get?? <jonlaury@impulse.net> Now you can know! http://www.hallcrest.com/subcatindust.cfm?cat_id=67&sublvl_id=5&subcat_i d=6 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313209#313209


    Message 4


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    Time: 08:54:49 AM PST US
    Subject: Potentiometer , 3 lugs
    From: "jonlaury" <jonlaury@impulse.net>
    There are 3 solder lugs on a sliding trim pot that I'm using to drive my AFS flap position indicator. Pins 1 & 2, through my multi-meter, indicate a 0-5K ohm range, so I assume those are the power and ground pins. What does pin 3 do? That must drive the indicator right? How do I check it with the m-m? Thanks, J Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313215#313215


    Message 5


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    Time: 09:24:06 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: 9024 questions
    > :) >I look forward to you having the time again to shepherd AEL, but in >the mean time I'm happily grazing on the grass in front of me and >wish you and your family the absolute best of medical outcomes. Thanks to all for their concerns and best wishes. Actually, since my consulting clientele are either comatose or slipping fast, I may actually have more time to devote to AEC manufacturing. I must confess also that I've been spending a lot of time writing a book on ideas and issues for another forum. That activity will be launched on a dedicated website in the not too distant future. I do not have enough content gathered together to fuel the launch. I'll announce the activation of our sister website probably within the next couple months. There will be a companion list-server for that activity as well. Individuals interested in this activity can watch the front page of aeroelectric.com for the launch announcement. In the mean time, I've just about got all the AEC manufacturing ops loaded into my van and I've got a two-hour drive to figure out how and where I'm going to get it set up in M.L. My volume and floor space suited to electronics is about 1/3rd of what I had in Wichita! On the other side of that coin, I have a really nice wood shop. I've been fabricating cabinets and remodeling patches for a house Dr. Dee has in Lindsborg where she teaches. Had a high-priority distraction this morning . . . my 3-year old grandson is learning how to do "grandpa's famous scrambled eggs." Bob . . .


    Message 6


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    Time: 09:43:17 AM PST US
    From: "glen matejcek" <aerobubba@earthlink.net>
    Subject: Difficulties-
    Hi Bob- Sorry to hear of the difficulties, and hope that it all works out well and quickly. Glen Matejcek aerobubba@earthlink.net


    Message 7


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    Time: 10:26:44 AM PST US
    From: Mike Welch <mdnanwelch7@hotmail.com>
    Subject: NPN & PNP pin ID
    Group=2C I'm in the middle of building the circuit Bob N. designed for the IvoProp current limiter. I've got most of the things soldered to my little board=2C and now I'm re ady to start tying everything together with the resistors. I've done some homework=2C and mad e sure I got the polarity squared away for my diodes=2C capacitor=2C and what-nots. Here's the problem...the transistors!! I've looked up the NPN 2N3904 and the PNP 2N3906 data sheets=2C and thought I had the 1=2C 2=2C 3-collector=2C base=2C emitt er all figured out. Then=2C just to make sure I was on the right track=2C I called up a diffe rent 2N3904 data sheet.......and it was BACKWARDS from the first one I just looked at!! !! Now I don't know who's lies to believe!! Can someone please be kind enough to steer me in the right direction for the CORRECT pin ID on the two resistors I listed. Thanks=2C Mike Welch


    Message 8


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    Time: 10:45:31 AM PST US
    Subject: 2 Fat Wires on a single terminal post?
    From: "tsts4" <tsts4@verizon.net>
    Hi, What's the best way to mount 2 fat wires on a single terminal post on the battery contactor? Do you just clock the lugs so they lay flat one on top of the other or should a spacer (ie like a plain nut) be placed between the lugs in order to physically separate the wires along the post? Or does it even matter? Thanks! -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313237#313237


    Message 9


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    Time: 10:50:27 AM PST US
    From: "David E. Nelson" <david.nelson@pobox.com>
    Subject: Re: NPN & PNP pin ID
    Hi Mike, A isometric picture is worth a 1001 words: http://www.fairchildsemi.com/ds/2N/2N3904.pdf Regards, /\/elson ~~ Lately my memory seems to be like a steel trap .... without any spring. ~~ On Tue, 21 Sep 2010, Mike Welch wrote: > Group, > > I'm in the middle of building the circuit Bob N. designed for the IvoProp current > limiter. > > I've got most of the things soldered to my little board, and now I'm ready to start tying > everything together with the resistors. I've done some homework, and made sure I > got the polarity squared away for my diodes, capacitor, and what-nots. > > Here's the problem...the transistors!! I've looked up the NPN 2N3904 and the PNP 2N3906 > data sheets, and thought I had the 1, 2, 3-collector, base, emitter all figured out. > > Then, just to make sure I was on the right track, I called up a different 2N3904 > data sheet.......and it was BACKWARDS from the first one I just looked at!!!! Now I > don't know who's lies to believe!! > > Can someone please be kind enough to steer me in the right direction for the > CORRECT pin ID on the two resistors I listed. > > Thanks, Mike Welch > > > > >


    Message 10


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    Time: 11:44:21 AM PST US
    From: Mike Welch <mdnanwelch7@hotmail.com>
    Subject: NPN & PNP pin ID
    > A isometric picture is worth a 1001 words: > Regards=2C > /\/elson /Velson=2C Thanks for the link=2C but it was one of the two I was already looking at . I think I found the fly in the ointment=2C though!! After studying the s econd 2N3904 diagram from "ON Semiconductor"=2C I see they use a different pin number de signation. AH HA!! They call Fairchild's pin#1=2C their pin#3=2C etc=2C etc. Must be trying to confuse the weak-minded....:-) In any event=2C I think I got it whipped! Thanks=2C Dave. Mike Welch


    Message 11


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    Time: 12:00:46 PM PST US
    Subject: 2 Fat Wires on a single terminal post?
    From: <longg@pjm.com>
    Todd, If it were me, and I wanted it to be functional, look good and be safe I would find a terminal connector that would fit both wires. Crimp and solder. That not moving. That setup will place less stress on the terminal connector than having two ends doubled-up. Glenn E. Long -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of tsts4 Sent: Tuesday, September 21, 2010 1:41 PM Subject: AeroElectric-List: 2 Fat Wires on a single terminal post? Hi, What's the best way to mount 2 fat wires on a single terminal post on the battery contactor? Do you just clock the lugs so they lay flat one on top of the other or should a spacer (ie like a plain nut) be placed between the lugs in order to physically separate the wires along the post? Or does it even matter? Thanks! -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313237#313237


    Message 12


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    Time: 12:21:03 PM PST US
    Subject: Re: 2 Fat Wires on a single terminal post?
    From: "tsts4" <tsts4@verizon.net>
    Hmmm. I could see doing that for say 18-20AWG size wires, but I'm talking about a 2AWG and a 4AWG on the same post. Is doing that common for fat wires? I could be mistaken, but I don't thinking combining them into a single lug is an option. -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings, Fuse Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313250#313250


    Message 13


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    Time: 12:48:05 PM PST US
    Subject: Re: 2 Fat Wires on a single terminal post?
    From: <longg@pjm.com>
    Todd, If you mean do they make a connector to fit 2 such wires, that would be a yes. Whether that suits your installation setup... Glenn E. Long -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of tsts4 Sent: Tuesday, September 21, 2010 3:18 PM Subject: AeroElectric-List: Re: 2 Fat Wires on a single terminal post? Hmmm. I could see doing that for say 18-20AWG size wires, but I'm talking about a 2AWG and a 4AWG on the same post. Is doing that common for fat wires? I could be mistaken, but I don't thinking combining them into a single lug is an option. -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings, Fuse Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313250#313250


    Message 14


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    Time: 12:59:54 PM PST US
    Subject: Re: 2 Fat Wires on a single terminal post?
    From: "tsts4" <tsts4@verizon.net>
    Thanks Glenn. You happen to a have a source? None of the usual aviation sources carry anything like that so I'm guessing Mouser, Digikey, or similar? Also does the connector have any special nomenclature that would help in narrowing the search? Thanks again! -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings, Fuse Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313254#313254


    Message 15


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    Time: 01:06:11 PM PST US
    From: "Cleone Markwell" <cleone24@mchsi.com>
    Subject:
    Bob, Hope you can work things worked out there and so I will go ahead with my concerns abt the AEC9024-30. It will soon be getting cooler and I hope to fly my Zenith Zodiac with the Wm. Wynne Corvair engine before it gets cold. Looking at Fig Z-9, I propose using this circuit but the 9024 module isn't available. Looking at the diagram I see that the diode across the contactor coil is missing and I would assume that is in the module. I can do that. Then I'm not sure what else I need to do. I have tried some things on paper but each time I find something that isn't working. If you could suggest something for the missing parts of the circuit I could proceed. I'm an old Ham but not a design engineer. Cleone24@mchsi.com


    Message 16


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    Time: 04:06:52 PM PST US
    From: "Allen Fulmer" <afulmer@charter.net>
    Subject: 2 Fat Wires on a single terminal post?
    AC 43.13-1B, chapter 11, page 11-76, has several sketches of lugs connected to various bolts, studs, etc. Depictions of installation order of washers, lock washers, lugs, etc. I didn't look for similar data on connections to contactors but I'll bet the book has something to say about that. Allen Fulmer RV7 working on cowling N808AF reserved -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of tsts4 Sent: Tuesday, September 21, 2010 12:41 PM Subject: AeroElectric-List: 2 Fat Wires on a single terminal post? Hi, What's the best way to mount 2 fat wires on a single terminal post on the battery contactor? Do you just clock the lugs so they lay flat one on top of the other or should a spacer (ie like a plain nut) be placed between the lugs in order to physically separate the wires along the post? Or does it even matter? Thanks! -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313237#313237


    Message 17


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    Time: 04:26:53 PM PST US
    From: Richard Tasker <retasker@optonline.net>
    Subject: Re: NPN & PNP pin ID
    There are, in fact, versions with different pin-outs. Not just a different pin numbering scheme, but BCE connected to different physical pin locations. I got bit by this once upon a time. The only way to know exactly what you have is to know who made the part (specific part number) and look at their data sheet. You can do basic checking with your ohmmeter to easily find the base, but you would need a transistor tester to ID the E vs C. Some multi-meters have this capability built-in. Dick Tasker Mike Welch wrote: > > A isometric picture is worth a 1001 words: > > > Regards, > > /\/elson > > /Velson, > > Thanks for the link, but it was one of the two I was already looking at. > > I think I found the fly in the ointment, though!! After studying > the second 2N3904 > diagram from "ON Semiconductor", I see they use a different pin number > designation. AH HA!! > They call Fairchild's pin#1, their pin#3, etc, etc. > Must be trying to confuse the weak-minded....:-) > > In any event, I think I got it whipped! Thanks, Dave. > > Mike Welch > > > * > > > *


    Message 18


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    Time: 04:33:33 PM PST US
    Subject: Re: 2 Fat Wires on a single terminal post?
    From: "tsts4" <tsts4@verizon.net>
    I re-read Chapter 11 before my original post and didn't come away with a definitive answer (except the max limit for terminating wires at a given terminal is 4). I think clocking the lugs so they don't interfere with one another with a terminal boot over the lug on top is probably the I'm going to go unless this is a violation of acceptable practices. -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings, Fuse Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313287#313287


    Message 19


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    Time: 06:02:13 PM PST US
    From: Mike Welch <mdnanwelch7@hotmail.com>
    Subject: NPN & PNP pin ID
    > You can do basic checking with your ohmmeter to easily find the base=2C > Dick Tasker Dick=2C You are right about checking each brand's data sheet=2C but I do think I' ve got them figured out properly=2C tho. Just for kicks=2C I think I'll check them out with my multimeter. It doe s have that function. Mike Welch


    Message 20


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    Time: 06:36:06 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: 2 Fat Wires on a single terminal post?
    At 06:29 PM 9/21/2010, you wrote: > >I re-read Chapter 11 before my original post and didn't come away >with a definitive answer (except the max limit for terminating wires >at a given terminal is 4). I think clocking the lugs so they don't >interfere with one another with a terminal boot over the lug on top >is probably the I'm going to go unless this is a violation of >acceptable practices. Acceptable practices has more to do with mechanical issues than anything else. First, can you stack all the terminals on and STILL have full threads sticking out the top of the nut? How stiff are your conductors? 22759-pry-bars or welding-wire-noodles? What style contactors? Mil-spec 3/8? fine thread, indpendent connection studs or Stancor-WH contactors with 5/16" coarse thread studs integral with the contactor's stationary contacts? Bob . . .


    Message 21


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    Time: 06:55:31 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: NPN & PNP pin ID
    At 06:17 PM 9/21/2010, you wrote: ><retasker@optonline.net> > >There are, in fact, versions with different pin-outs. Not just a >different pin numbering scheme, but BCE connected to different >physical pin locations. I got bit by this once upon a time. > >The only way to know exactly what you have is to know who made the >part (specific part number) and look at their data sheet. > >You can do basic checking with your ohmmeter to easily find the >base, but you would need a transistor tester to ID the E vs C. Some >multi-meters have this capability built-in. Hmmmm . . . we used many thousands of 2N3904/06 devices in products I designed 40 years ago and I don't think I ever got a problem-flag raised by production stating that a batch of devices wouldn't fit the board layout. If you look at the Fairchild package drawing at: http://www.fairchildsemi.com/products/analog/pdf/to92_dim.pdf you'll note that it gives 3 pinout configurations for both bipolar devices like the 3904 and field effect transistors. Note also that three different BiP-Fet pairs are labeled TO-92, TO-94 and TO-96. If you were dealing with some house-numbered device and trying to sort out interchangeability with any another device, yes, you might find some pin-out differences between two otherwise identical looking devices. But the 2N series numbers are JEDEC (Joint Electronic Devices Council) numbers. To build a REAL 2N3904 it had better be in a TO-92 configuration package to pass muster with folks who make a living at tracking such things. If you have electro-whizzies in hand marked 2N3904 then it's a pretty good bet that the pinouts conform with the bi-polar column of the TO-92 column in the above data sheet. Looking at the flat side with leads down they run left to right EBC That's the way my drawer full of 3904/3906 devices are configured too. Bob . . .




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