AeroElectric-List Digest Archive

Thu 11/04/10


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 03:07 AM - Re: Battery contactor versus circuit breaker (mmayfield)
     2. 03:49 AM - Re: Toggle Switch Failure (reprise) (tomcostanza)
     3. 06:49 AM - Re: Re: Battery contactor versus circuit breaker (Robert L. Nuckolls, III)
     4. 07:41 AM - Re: Re: Toggle Switch Failure (reprise) (Vern Little)
     5. 07:49 AM - Re: Z-16 (jonlaury)
     6. 09:52 AM - Re: Re: Toggle Switch Failure (reprise) (Steve Hamer)
     7. 10:25 AM - Re: Re: Toggle Switch Failure (reprise) (Andrew Zachar)
     8. 12:36 PM - Re: Re: Toggle Switch Failure (reprise) (Vern Little)
     9. 01:21 PM - Re: Re: Toggle Switch Failure (reprise) (Vern Little)
    10. 01:58 PM - Re: Re: Toggle Switch Failure (reprise) (Dan Billingsley)
    11. 02:23 PM - Re: Re: Toggle Switch Failure (reprise) (Andrew Zachar)
    12. 02:36 PM - Adding crowbar to older Z-11 architecture (lance553)
    13. 03:15 PM - Re: Battery contactor versus circuit breaker (mmayfield)
 
 
 


Message 1


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    Time: 03:07:25 AM PST US
    Subject: Re: Battery contactor versus circuit breaker
    From: "mmayfield" <mmayfield@ozemail.com.au>
    Noel, on a couple of photos I've seen of what I believe is a similar setup (and on this same plane type), the batt c/b was located right next to the battery where one might otherwise find a battery contactor on other types, thus it would seem to offer supply wire protection. The schematic is exceedingly simple: Batt, to batt c/b, to master switch, to bus. All in a straight line. I guess I'm enquiring as to the relative wisdom of this type of main supply-wire protection versus using a contactor. Bear in mind that it's a very simple electrical system in either case. If I'm reading what Bob wrote correctly, he is saying that a contactor allows virtual complete isolation of the battery in an emergency and consequent reduction of hazard/risk, and thus might be preferable to a non-accessible battery circuit breaker in even such a simple system with a low power alternator as this. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318106#318106


    Message 2


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    Time: 03:49:38 AM PST US
    Subject: Re: Toggle Switch Failure (reprise)
    From: "tomcostanza" <Tom@CostanzaAndAssociates.com>
    Vern, How did you mount the current limiters? -Tom -------- Clear Skies, Tom Costanza Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318107#318107


    Message 3


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    Time: 06:49:10 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Battery contactor versus circuit breaker
    > >If I'm reading what Bob wrote correctly, he is saying that a >contactor allows virtual complete isolation of the battery in an >emergency and consequent reduction of hazard/risk, and thus might be >preferable to a non-accessible battery circuit breaker in even such >a simple system with a low power alternator as this Correct. But if you're considering a pullable C/B as the battery disconnect device, do you also intend to crank an engine through this 'switch'? That takes a BIG breaker and is generally pretty bulky and expensive and serves so useful purpose for the 'protection' of wires. Battery and cranking circuits on light aircraft do not generally get protection from overload. Hence, you do not find protective devices in this service on any certified aircraft and exceedingly few OBAM aircraft. In fact, the FARs speak specifically to this issue and relieve the designer of adding any such 'protection'. But crew accessible battery disconnect is another matter. Many airplanes of yesteryear used the hand operated switch. A TriPacer I took dual instruction in had the battery under the passenger seat . . . batter switch was on the closeout behind the pilots calves as was a manual push button for the starter. Battery contactors became useful when batteries were remotely located. Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------


    Message 4


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    Time: 07:41:00 AM PST US
    From: "Vern Little" <sprocket@vx-aviation.com>
    Subject: Re: Toggle Switch Failure (reprise)
    In my case, I had a terminal block that handled all of the wing wiring connections. I mounted them there using fast-on connections soldered to the device. They can be anywhere in series with the lights. Don't use them for the strobe supply! They will affect the intensity of wig-wag lights, however. Since they limit the inrush current it takes longer for the lamps to heat up to maximum brightness. My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down. V -------------------------------------------------- From: "tomcostanza" <Tom@CostanzaAndAssociates.com> Sent: Thursday, November 04, 2010 3:46 AM Subject: AeroElectric-List: Re: Toggle Switch Failure (reprise) > <Tom@CostanzaAndAssociates.com> > > Vern, > > How did you mount the current limiters? > > -Tom > > -------- > Clear Skies, > Tom Costanza > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=318107#318107 > > > > Checked by AVG - www.avg.com > 08:36:00 >


    Message 5


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    Time: 07:49:57 AM PST US
    Subject: Re: Z-16
    From: "jonlaury" <jonlaury@impulse.net>
    Bob said: > I'm aware of no commercial-off-the-shelf relays > with built in diodes and only a few contactors with such > devices already installed. Check out http://www.texasindustrialelectric.com/relays.asp. They have several ice cube types w/diode, of varying capacity. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318127#318127


    Message 6


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    Time: 09:52:06 AM PST US
    From: "Steve Hamer" <s.hamer@verizon.net>
    Subject: Re: Toggle Switch Failure (reprise)
    Why not for the strobe supply? Are you speaking of the fast-on's or the terminal block? Just curious. Steve -------------------------------------------------- From: "Vern Little" <sprocket@vx-aviation.com> Sent: Thursday, November 04, 2010 7:36 AM Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) > <sprocket@vx-aviation.com> > > In my case, I had a terminal block that handled all of the wing wiring > connections. I mounted them there using fast-on connections soldered to > the device. They can be anywhere in series with the lights. Don't use > them for the strobe supply! >


    Message 7


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    Time: 10:25:16 AM PST US
    Subject: Re: Toggle Switch Failure (reprise)
    From: Andrew Zachar <andrew.d.zachar@gmail.com>
    My fix was to open up the wig-wag flasher and replace the electrolytic > capacitor with a larger value, slowing the flash rate down. > > V > > Vern, I thought my flasher (from B&C) was a little fast. How difficult was it to open up? Can you give me an idea of what capacitor I'll find when I open it up and what type and spread of capacitors to try out to slow down the flashing? -- Andrew Zachar andrew.d.zachar@gmail.com


    Message 8


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    Time: 12:36:15 PM PST US
    From: "Vern Little" <sprocket@vx-aviation.com>
    Subject: Re: Toggle Switch Failure (reprise)
    You should only find one capacitor. It's a metal can with a plastic case. Try doubling the capacitance (in microfarads). It's not critical. You can just pry open the bottom to release the tabs and slide the cover off. Vern From: Andrew Zachar Sent: Thursday, November 04, 2010 10:20 AM Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down. V Vern, I thought my flasher (from B&C) was a little fast. How difficult was it to open up? Can you give me an idea of what capacitor I'll find when I open it up and what type and spread of capacitors to try out to slow down the flashing? -- Andrew Zachar andrew.d.zachar@gmail.com ------------------------------------------------------------------------- ------- Checked by AVG - www.avg.com 08:42:00


    Message 9


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    Time: 01:21:53 PM PST US
    From: "Vern Little" <sprocket@vx-aviation.com>
    Subject: Re: Toggle Switch Failure (reprise)
    No, I was referring to the inrush current limiters. V -------------------------------------------------- From: "Steve Hamer" <s.hamer@verizon.net> Sent: Thursday, November 04, 2010 9:49 AM Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) > <s.hamer@verizon.net> > > Why not for the strobe supply? Are you speaking of the fast-on's or the > terminal block? Just curious. > > Steve > > -------------------------------------------------- > From: "Vern Little" <sprocket@vx-aviation.com> > Sent: Thursday, November 04, 2010 7:36 AM > To: <aeroelectric-list@matronics.com> > Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) > >> <sprocket@vx-aviation.com> >> >> In my case, I had a terminal block that handled all of the wing wiring >> connections. I mounted them there using fast-on connections soldered to >> the device. They can be anywhere in series with the lights. Don't use >> them for the strobe supply! >> > > > > Checked by AVG - www.avg.com > 08:42:00 >


    Message 10


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    Time: 01:58:10 PM PST US
    From: Dan Billingsley <dan@azshowersolutions.com>
    Subject: Re: Toggle Switch Failure (reprise)
    Another thought I had to tweek the flash rate would be to play with theRC t ime =0Aconstant. Could try adding a larger resistor as well. Google it and you will get =0Aa good amount of info.=0ADan=0A=0A=0A=0A=0A________________ ________________=0AFrom: Andrew Zachar <andrew.d.zachar@gmail.com>=0ATo: ae roelectric-list@matronics.com=0ASent: Thu, November 4, 2010 10:20:31 AM=0AS ubject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise)=0A=0A=0A =0A=0A-My fix was to open up the wig-wag flasher and replace the electrol ytic =0Acapacitor with a larger value, slowing the flash rate down.=0A>=0A> V=0A>=0A>=0AVern, =0A=0AI thought my flasher (from B&C) was a little fast. How difficult was it to open =0Aup? Can you give me an idea of what capacit or I'll find when I open it up and =0Awhat type and spread of capacitors to try out to slow down the flashing?=0A=0A-- =0AAndrew Zachar=0Aandrew.d.zac ================ =0A


    Message 11


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    Time: 02:23:47 PM PST US
    Subject: Re: Toggle Switch Failure (reprise)
    From: Andrew Zachar <andrew.d.zachar@GMAIL.COM>
    > Another thought I had to tweek the flash rate would be to play with the RC > time constant. Could try adding a larger resistor as well. Google it and you > will get a good amount of info. > Dan I've spent a lot of time looking at 555 timer circuits about flashing. The motivation to open the flasher up and start poking around came from Vern's successful completion of that task. When I can get around to it, I'll try to capture my experiment and let everyone know how it goes. -az -- Andrew Zachar andrew.d.zachar@gmail.com


    Message 12


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    Time: 02:36:59 PM PST US
    Subject: Adding crowbar to older Z-11 architecture
    From: "lance553" <lance553@gmail.com>
    I have been flying for several years with Z-11 (no alternator OV disc. contactor) and an internally regulated alternator. I would like to know whether the simple and inexpensive step of installing a crowbar OV module as in Z-24 will provide OV protection. I have read Bob's article on load dump damage and I am able to turn off my alternator with the panel "OFF/BATT/ON" switch. My thanks to Bob or anyone else who can answer my question. Lance Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318171#318171


    Message 13


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    Time: 03:15:32 PM PST US
    Subject: Re: Battery contactor versus circuit breaker
    From: "mmayfield" <mmayfield@ozemail.com.au>
    No Bob, the engine is an air-start engine. The start sequence is nothing more than energising a booster coil and opening a solenoid valve for about 2 seconds to allow the compressed air in. Starter contactors and cranking currents don't exist on this plane. It really sounds from what I'm reading that a battery contactor is the more desirable and "elegant" solution from a number of different aspects, rather than a circuit breaker purely serving as "automatic" battery wiring protection. I know the diagram was only ever intended as a very rough guide for the builder, but I can only speculate why it was drawn with a breaker on the supply side instead of a battery contactor. regards, Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318179#318179




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