AeroElectric-List Digest Archive

Sun 11/21/10


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     0. 12:06 AM - Make Sure You're Listed! List of Contributors Published in December! (Matt Dralle)
     1. 06:13 AM - test (Dan Billingsley)
     2. 08:28 AM - Re: Z13/8 Rev Q comments (Jeff Page)
     3. 09:13 AM - Re: Re: Z13/8 Rev Q comments (B Tomm)
     4. 10:12 AM - Re: SD8 alt connection (Brooks Wolfe)
     5. 02:18 PM - Re: SD8 alt connection (user9253)
     6. 06:02 PM - Re: SD8 alt connection (gonzo24)
 
 
 


Message 0


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    Time: 12:06:05 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Make Sure You're Listed! List of Contributors Published
    in December! Dear Listers, The List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 USA I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 06:13:55 AM PST US
    From: Dan Billingsley <dan@azshowersolutions.com>
    Subject: test


    Message 2


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    Time: 08:28:04 AM PST US
    From: Jeff Page <jpx@qenesis.com>
    Subject: Re: Z13/8 Rev Q comments
    Robert L. Nuckolls wrote: Figure 2-3 amps of the original concept on top of that and one COULD consider an e-bus load of perhaps 13 amps. Okay, the feeders had to take a big jump in AWG. Hence the fat feeder for alternate feed path. If we're to observe the reverence for crash safety and limit always hot feeders to 7A or less, then the S704 relay gets added and the fuse sizes go up to accommodate the new definition of endurance loads. This illustrates the thinking behind the disparity between normal and alternate feed wire sizes. Whether the feed is via the diode or the relay, the load is the same. Shouldn't the wire capacity be the same ? > Previously, I was planning to use 14 awg and * 6 inches or less wire, > without any fuses for both paths. How did you arrive at this? When the battery and main bus fuse blocks are immediately adjacent to each other, then the no-fuse, 16AWG feeders (or even smaller as described above) through the diode fits legacy design goals. But the feeder from the battery bus to the e-bus is a long conductor that classically gets either: (1) 7A or less protection for skinny feeder and no remote mini-contactor or (2) a larger feeder and contactor per Z-32. The larger 14AWG wire is appropriate for low voltage drop on longer wires good for up to 15A and rear mounted batteries. If your battery is up front, that wire could comfortably drop to 12AWG. My battery will be on the front of the firewall. I planned the connections between busses, contactors and relays all to be less than 6", so I originally omitted fuses. I am minimizing my inventory by purchasing only 14, 18 and 22 gauge wire, since the numbers worked out that I would rarely need 16 and 20 gauge wire. So the 16 awg feeders changed to 14 awg. Since my busses will be fuse blocks, it is quite easy to use one of the fuse positions to feed the bus. However, I would prefer fewer connections if you think the additional fuses are not needed. My "Endurance" bus grew. I will be flying IFR. My Plan B for a main alternator failure is to have a sufficient secondary alternator to continue to power one Dynon Skyview screen, a Garmin 430W, audio panel and instrument lights and some indicators. This could be 10A, peaking to 16A during transmissions. Rather than a load meter, the low voltage indicator will confirm that the secondary alternator is carrying the load. The dark and stormy night equipment is my Plan C. Jeff Page Dream Aircraft Tundra #10


    Message 3


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    Time: 09:13:41 AM PST US
    From: "B Tomm" <fvalarm@rapidnet.net>
    Subject: Re: Z13/8 Rev Q comments
    Jeff, If I recall correctly and Bob may confirm, the SD8 aux alt actually puts out up to 10mp at the rpm we fly. Further, in a main alternator out scenario, this is to be matched to the continuous draw of your minimum equipment list. The surge current for transmitting etc can come from the battery. Therefore, I would think that the SD8 will be sufficient as I'm doing similar as you. Bevan RV7A wiring, not flying yet. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Jeff Page Sent: Sunday, November 21, 2010 8:21 AM Subject: AeroElectric-List: Re: Z13/8 Rev Q comments Robert L. Nuckolls wrote: Figure 2-3 amps of the original concept on top of that and one COULD consider an e-bus load of perhaps 13 amps. Okay, the feeders had to take a big jump in AWG. Hence the fat feeder for alternate feed path. If we're to observe the reverence for crash safety and limit always hot feeders to 7A or less, then the S704 relay gets added and the fuse sizes go up to accommodate the new definition of endurance loads. This illustrates the thinking behind the disparity between normal and alternate feed wire sizes. Whether the feed is via the diode or the relay, the load is the same. Shouldn't the wire capacity be the same ? > Previously, I was planning to use 14 awg and * 6 inches or less wire, > without any fuses for both paths. How did you arrive at this? When the battery and main bus fuse blocks are immediately adjacent to each other, then the no-fuse, 16AWG feeders (or even smaller as described above) through the diode fits legacy design goals. But the feeder from the battery bus to the e-bus is a long conductor that classically gets either: (1) 7A or less protection for skinny feeder and no remote mini-contactor or (2) a larger feeder and contactor per Z-32. The larger 14AWG wire is appropriate for low voltage drop on longer wires good for up to 15A and rear mounted batteries. If your battery is up front, that wire could comfortably drop to 12AWG. My battery will be on the front of the firewall. I planned the connections between busses, contactors and relays all to be less than 6", so I originally omitted fuses. I am minimizing my inventory by purchasing only 14, 18 and 22 gauge wire, since the numbers worked out that I would rarely need 16 and 20 gauge wire. So the 16 awg feeders changed to 14 awg. Since my busses will be fuse blocks, it is quite easy to use one of the fuse positions to feed the bus. However, I would prefer fewer connections if you think the additional fuses are not needed. My "Endurance" bus grew. I will be flying IFR. My Plan B for a main alternator failure is to have a sufficient secondary alternator to continue to power one Dynon Skyview screen, a Garmin 430W, audio panel and instrument lights and some indicators. This could be 10A, peaking to 16A during transmissions. Rather than a load meter, the low voltage indicator will confirm that the secondary alternator is carrying the load. The dark and stormy night equipment is my Plan C. Jeff Page Dream Aircraft Tundra #10


    Message 4


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    Time: 10:12:48 AM PST US
    From: "Brooks Wolfe" <slipstream@wavecable.com>
    Subject: Re: SD8 alt connection
    Sure wish I'd read this a year or more ago. As Gonzo wrote above, I followed the installation diagrams on the SD-8 and LR-3C to place a numbe r of devices on the pilot side of the firewall. This includes the SD-8's voltage regulator, relay, capacitor, and crowbar OV module. On the main side of the system, the LR-3 is also mounted on the pilot side of the firewall. The hot battery bus, E-bus relay, current limiters, shunts, inline fuses and fuselinks are in the engine bay. Moving everything to t he engine side would be a major hassle of working around the engine mount an d plumbing (I'd probably just remove the whole engine and mount assembly), but less of a hassle now than after it's flying, I suppose. So, considering the devices above, what's my risk? Is it worth pulling th e motor off to consolidate all my electrical devices, or can I sleep at nig ht knowing that the items I do have inside the cabin are negligible risk? F or reference, my electrical system follows Z-13/8 precisely, except for the B&C LR-3 voltage regulator and no electronic ignition. Brooks Wolfe RV-7 -- Finishing details details -------Original Message------- From: "user9253" <fran4sew@banyanol.com> Most electrical devices that can not be shut off should be on the engine side of the firewall. And if practical, devices that can be shut off should also be on the engine side of the firewall. Look at each component of the electrical system and ask yourself, "If this device starts smoking, would I rather h ave it inside of the cockpit or outside, and how will I shut it off?" When something starts smoking inside of the cockpit, it will be difficult to know what device it is. Shutting off the master switch should remove power from almost everything inside of the cockpit. It would be better to place the following components on the engine side o f the firewall: Battery, Battery Contactor, Main Battery Bus, Essential Bus Rel ay, Voltage Regulator, Capacitor, Alternator Relay Joe --------


    Message 5


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    Time: 02:18:31 PM PST US
    Subject: Re: SD8 alt connection
    From: "user9253" <fran4sew@banyanol.com>
    Brooks, I would sure hate to pull an engine to modify the electrical system. Would it be much of a hassle to move the voltage regulator to the engine side and leave the other items in that circuit where they are? The voltage regulator should have adequate cooling. B&C must not think that their parts will fail. My RV-12, that is built according to Van's instructions, has the voltage regulator forward of the firewall, but the capacitor is in the cockpit. An option is to add a relay in the engine compartment to shut off the AC output of the dynamo. Perhaps Bob will comment on the feasibility of doing that. The dynamo will be putting out a high voltage without a load. There is an ideal way of doing things and there is a good-enough way. I do not know where to draw the line. Many times I am tempted to take shortcuts. Then I ask myself what is the best in the long run. At least you have the main battery bus forward of the firewall. That is the most dangerous component. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=320379#320379


    Message 6


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    Time: 06:02:07 PM PST US
    Subject: Re: SD8 alt connection
    From: "gonzo24" <fmc@woh.rr.com>
    Hello Bob, As usual your answers are thought provoking, specific, and yet posed in such a way to allow for builder interpretation to maintain a fault tolerant architecture. Just to clarify, I have not routed any "fat" 2awg wires into the cockpit per your written instructions for reduction of electrical noise issues. The only two power leads coming through the firewall are... The Batt buss which is fed from the + of the battery via a 14 awg wire. The main buss is fed off of the 60 A limiter fuse from the post opposite the B&C Alternator feed through a short 8 awg lead. Thanks again for your thorough and timely response. -------- RV-7a completed flown 700+ hrs sold Rv-7 under construction Read this topic online here: http://forums.matronics.com/viewtopic.php?p=320392#320392




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