AeroElectric-List Digest Archive

Sun 06/26/11


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 08:50 AM - Diodes on Relays (John Grosse)
     2. 09:03 AM - Re: Diodes on Relays (Robert L. Nuckolls, III)
     3. 12:52 PM - Re: Diodes on Relays (Robert L. Nuckolls, III)
     4. 01:45 PM - Re: Diodes on Relays (B Tomm)
     5. 07:02 PM - Re: Diodes on Relays (Bob McCallum)
     6. 10:24 PM - Re: Diodes on Relays (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 08:50:43 AM PST US
    From: John Grosse <grosseair@comcast.net>
    Subject: Diodes on Relays
    I understand about using diodes to protect the contacts on contactors, but I'm wondering why we don't typically use them on smaller electro-mechanical relays in the 20-40 amp range such as http://www.newark.com/jsp/search/productdetail.jsp?SKU=34M8970 Is it the lower current? If so what's the point where you do or don't need a diode across the coil contacts? John Grosse


    Message 2


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    Time: 09:03:23 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Diodes on Relays
    At 10:46 AM 6/26/2011, you wrote: > >I understand about using diodes to protect the contacts on >contactors, but I'm wondering why we don't typically use them on >smaller electro-mechanical relays in the 20-40 amp range such as >http://www.newark.com/jsp/search/productdetail.jsp?SKU=34M8970 >Is it the lower current? If so what's the point where you do or >don't need a diode across the coil contacts? No hard and fast rule. The diode, or any other "spike suppression" device is really an energy management tool. EVERY inductive device has a potential for returning a bundle of stored energy back into the system when the energizing source of current is broken. In some cases, that energy has the potential for (1) causing anomalous behavior in some other system, (2) erosion of contacts for the controlling switch, (3) damage to the controlling solid state device . . . or some combination of the three. There are many cases where none of these risks are significant and spike suppression is not part of the design. Except for rare instances involving close control of relay operating speed, ANY of the legacy spike suppression techniques is useful to the task . . . and if you're in doubt, it doesn't hurt to add it. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Go ahead, make my day . . . > < show me where I'm wrong. > ================================


    Message 3


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    Time: 12:52:45 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Diodes on Relays
    I understand about using diodes to protect the contacts on contactors, but I'm wondering why we don't typically use them on smaller electro-mechanical relays in the 20-40 amp range such as http://www.newark.com/jsp/search/productdetail.jsp?SKU=34M8970 Is it the lower current? If so what's the point where you do or don't need a diode across the coil contacts? No hard and fast rule. The diode, or any other "spike suppression" device is really an energy management tool. EVERY inductive device has a potential for returning a bundle of stored energy back into the system when the energizing source of current is broken. A little elaboration . . . EVERY conductor of electrons has some predictable and measurable inductive AND capacitive component . . . even a lowly chunk of wire running from point A to point B. For wires the value of capacitance to any adjacent conductors manifests in PICO farads per foot. Inductance for a 10' length of 22awg wire is in the neighborhood of 30 NANO henries per foot. Neither characteristic's magnitude large enough to be significant storage reservoirs of energy. Now, wind say 50' of 30AWG wire around a core and put it inside the shell of a contactor to operate the armature and the ability to store energy takes a quantum jump. Fabricating two conductors of significant area on either side of a dielectric material and that too creates a huge increase in capacitance along with an ability to store energy. Playing the energy management game in any system of interactive components is a juggling act. The goal is to (1) understand significant sources of rogue energy, (2) identify potential risks for letting that energy roam free in the wild and (3) deducing what techniques are most practical for keeping risks to vulnerable systems within reason. In some cases you can never corral all the errant energy, in some cases you design potentially vulnerable systems to shrug off potential antagonists at or below certain levels. In other words, craft a full-up system where there is a comfortable band of separation between ability to withstand versus ability to control the deleterious exchange of energy between systems. Small relays controlled by ordinary switches do not represent a cost of ownership/service life issue . . . so the designer may choose to leave energy mitigation devices off the bill of materials. At the same time, that exact same combination of inductance and switch might produce transients that are antagonistic to the performance of some high-speed digital system . . . but if the designers of systems at high risk for interference are doing their job, risks generated by the occasional operation of a switch on the panel are accommodated by design. See: http://tinyurl.com/ybhvxal My assertion for 'no hard and fast rules' was not intended to minimize the need for understanding exactly how all the ingredients for your particular recipe come together. The competent observer will take note of that 'hiccup' in display being coincident with operating the switch and then decide if there is value in changes to the recipe to correct the phenomenon. He will also note that some switch is demonstrating a poor service life and do something about it . . . http://tinyurl.com/3k6he9s Bob . . .


    Message 4


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    Time: 01:45:51 PM PST US
    From: "B Tomm" <fvalarm@rapidnet.net>
    Subject: Diodes on Relays
    Bob, I've recently discovered that the 20 amp relays that B&C sells have non-polarity sensitive coil terminals. Does this mean that there are (steering) diodes already built into the relay? And if so, do these same diodes take care of the small inductive spike on release? Bevan _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, June 26, 2011 12:49 PM Subject: Re: AeroElectric-List: Diodes on Relays I understand about using diodes to protect the contacts on contactors, but I'm wondering why we don't typically use them on smaller electro-mechanical relays in the 20-40 amp range such as http://www.newark.com/jsp/search/productdetail.jsp?SKU=34M8970 Is it the lower current? If so what's the point where you do or don't need a diode across the coil contacts? No hard and fast rule. The diode, or any other "spike suppression" device is really an energy management tool. EVERY inductive device has a potential for returning a bundle of stored energy back into the system when the energizing source of current is broken. A little elaboration . . . EVERY conductor of electrons has some predictable and measurable inductive AND capacitive component . . . even a lowly chunk of wire running from point A to point B. For wires the value of capacitance to any adjacent conductors manifests in PICO farads per foot. Inductance for a 10' length of 22awg wire is in the neighborhood of 30 NANO henries per foot. Neither characteristic's magnitude large enough to be significant storage reservoirs of energy. Now, wind say 50' of 30AWG wire around a core and put it inside the shell of a contactor to operate the armature and the ability to store energy takes a quantum jump. Fabricating two conductors of significant area on either side of a dielectric material and that too creates a huge increase in capacitance along with an ability to store energy. Playing the energy management game in any system of interactive components is a juggling act. The goal is to (1) understand significant sources of rogue energy, (2) identify potential risks for letting that energy roam free in the wild and (3) deducing what techniques are most practical for keeping risks to vulnerable systems within reason. In some cases you can never corral all the errant energy, in some cases you design potentially vulnerable systems to shrug off potential antagonists at or below certain levels. In other words, craft a full-up system where there is a comfortable band of separation between ability to withstand versus ability to control the deleterious exchange of energy between systems. Small relays controlled by ordinary switches do not represent a cost of ownership/service life issue . . . so the designer may choose to leave energy mitigation devices off the bill of materials. At the same time, that exact same combination of inductance and switch might produce transients that are antagonistic to the performance of some high-speed digital system . . . but if the designers of systems at high risk for interference are doing their job, risks generated by the occasional operation of a switch on the panel are accommodated by design. See: http://tinyurl.com/ybhvxal My assertion for 'no hard and fast rules' was not intended to minimize the need for understanding exactly how all the ingredients for your particular recipe come together. The competent observer will take note of that 'hiccup' in display being coincident with operating the switch and then decide if there is value in changes to the recipe to correct the phenomenon. He will also note that some switch is demonstrating a poor service life and do something about it . . . http://tinyurl.com/3k6he9s Bob . . .


    Message 5


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    Time: 07:02:26 PM PST US
    From: Bob McCallum <robert.mccallum2@sympatico.ca>
    Subject: Diodes on Relays
    Bevan; MOST small relays are NOT polarity sensitive. For the most part, the only ones that are, are the ones containing spike suppression diodes or LED indicators. The relay coil itself doesn't care about polarity. The B&C relays are most likely generic basic relays without any sort of diodes such as the ones linked to by John at the start of this thread. Bob McC _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of B Tomm Sent: Sunday, June 26, 2011 4:43 PM Subject: RE: AeroElectric-List: Diodes on Relays Bob, I've recently discovered that the 20 amp relays that B&C sells have non-polarity sensitive coil terminals. Does this mean that there are (steering) diodes already built into the relay? And if so, do these same diodes take care of the small inductive spike on release? Bevan _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, June 26, 2011 12:49 PM Subject: Re: AeroElectric-List: Diodes on Relays I understand about using diodes to protect the contacts on contactors, but I'm wondering why we don't typically use them on smaller electro-mechanical relays in the 20-40 amp range such as http://www.newark.com/jsp/search/productdetail.jsp?SKU=34M8970 Is it the lower current? If so what's the point where you do or don't need a diode across the coil contacts? No hard and fast rule. The diode, or any other "spike suppression" device is really an energy management tool. EVERY inductive device has a potential for returning a bundle of stored energy back into the system when the energizing source of current is broken. A little elaboration . . . EVERY conductor of electrons has some predictable and measurable inductive AND capacitive component . . . even a lowly chunk of wire running from point A to point B. For wires the value of capacitance to any adjacent conductors manifests in PICO farads per foot. Inductance for a 10' length of 22awg wire is in the neighborhood of 30 NANO henries per foot. Neither characteristic's magnitude large enough to be significant storage reservoirs of energy. Now, wind say 50' of 30AWG wire around a core and put it inside the shell of a contactor to operate the armature and the ability to store energy takes a quantum jump. Fabricating two conductors of significant area on either side of a dielectric material and that too creates a huge increase in capacitance along with an ability to store energy. Playing the energy management game in any system of interactive components is a juggling act. The goal is to (1) understand significant sources of rogue energy, (2) identify potential risks for letting that energy roam free in the wild and (3) deducing what techniques are most practical for keeping risks to vulnerable systems within reason. In some cases you can never corral all the errant energy, in some cases you design potentially vulnerable systems to shrug off potential antagonists at or below certain levels. In other words, craft a full-up system where there is a comfortable band of separation between ability to withstand versus ability to control the deleterious exchange of energy between systems. Small relays controlled by ordinary switches do not represent a cost of ownership/service life issue . . . so the designer may choose to leave energy mitigation devices off the bill of materials. At the same time, that exact same combination of inductance and switch might produce transients that are antagonistic to the performance of some high-speed digital system . . . but if the designers of systems at high risk for interference are doing their job, risks generated by the occasional operation of a switch on the panel are accommodated by design. See: http://tinyurl.com/ybhvxal My assertion for 'no hard and fast rules' was not intended to minimize the need for understanding exactly how all the ingredients for your particular recipe come together. The competent observer will take note of that 'hiccup' in display being coincident with operating the switch and then decide if there is value in changes to the recipe to correct the phenomenon. He will also note that some switch is demonstrating a poor service life and do something about it . . . http://tinyurl.com/3k6he9s Bob . . . href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c


    Message 6


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    Time: 10:24:50 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Diodes on Relays
    At 08:57 PM 6/26/2011, you wrote: >Bevan; > >MOST small relays are NOT polarity sensitive. For the most part, >the only ones that are, are the ones containing spike suppression >diodes or LED indicators. The relay coil itself doesn't care about polarity. >The B&C relays are most likely generic basic relays without any sort >of diodes such as the ones linked to by John at the start of this thread. > Correct. The only relay I used to sell that did have the built in diode was a starter contactor . . . and it was available either way. There was some notation like 'coil suppression' stamped on the bottom of the one with a diode. I'm aware of no relays other than mil-spec devices and a few 'upper crust' industrial relays that commonly sport the built in suppression. Emacs! This one clearly does not . . . Emacs! While the schematic on the enclosure for this one shows a diode and clear (+) mark for the coil polarity. If the relay you have in hand DOES include coil suppression, then it will be clearly marked as such in some manner on the outside. Otherwise, relay coils are not polarity sensitive. Bob . . .




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