AeroElectric-List Digest Archive

Sun 10/09/11


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     1. 12:25 AM - Re: AeroElectric-List Digest: 2 Msgs - 10/08/11 (K Fohringer)
     2. 07:12 AM - Re: Electric aircraft issues (Glen Matejcek)
     3. 07:59 AM - Re: Re: Electric aircraft issues (Robert L. Nuckolls, III)
     4. 10:28 AM - Re: Electric aircraft issues (Jim Berry)
     5. 01:40 PM - Re: Electric aircraft issues (rparigoris)
     6. 03:06 PM - Re: Re: Electric aircraft issues (Charlie England)
     7. 05:48 PM - Re: Lithium Batteries? (Michael Pereira)
 
 
 


Message 1


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    Time: 12:25:01 AM PST US
    From: "K Fohringer" <kfohringer@usa.net>
    Subject: RE: AeroElectric-List Digest: 2 Msgs - 10/08/11


    Message 2


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    Time: 07:12:45 AM PST US
    From: Glen Matejcek <aerobubba@earthlink.net>
    Subject: Re: Electric aircraft issues
    Right off the top of my head, I can think of 3 freighter losses linked to Li batteries. One got on the ground and burned on the runway for about 4 hours, without loss of life. The other two didn't end so well. In all cases, the batteries were palletized for shipping, not even part of an active circuit. You can also google a video of a laptop sitting on the floor at LAX, and watch it erupt. It's pretty spectacular. FWIW, at least one of the planes in my past was configured with the NiCads outside the primary structure. Absolute worst case, a runaway battery could exit the bottom of the composite blister without doing more grievous harm. I don't think it would have even depressurized the plane. Something to consider- Glen Matejcek


    Message 3


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    Time: 07:59:26 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Electric aircraft issues
    > > >FWIW, at least one of the planes in my past was configured with the >NiCads outside the primary structure. Absolute worst case, a >runaway battery could exit the bottom of the composite blister >without doing more grievous harm. I don't think it would have even >depressurized the plane. Which speaks to the evolution of a technology . . . I recall working a MU2 accident down in TX that involved a ni-cad battery fire . . . that would have been in the 70's. We eventually learned how to live amicably with that technology's worst traits. Unfortunately, some of the lessons came with very high costs. I've not done a detailed study of incidents but I sense a trend suggesting that the lithium cells are particularly vulnerable to mischief when allowed to deeply discharge and are then recharged with the systems normal power source that is also capable of running the whole system. The Shorai folks caution against an energetic recharge of a deeply depleted battery. The task of bringing up a dead battery is best accomplished by their proprietary charger/cell-balancing product. I wonder if the laptop fire at LAX wasn't produced in a computer being recharged by a pax during a stop between planes. Batteries on airplanes tend to be deeply discharged more often than not . . . and then the pax hopes to get 'er charged back up between flights. So it seems likely that if one chooses to use the Shorai (or any other product) for an airplane, it is most likely to perform as advertised for a cranking battery where the alternator picks up system loads and replenishes a few percent of discharge each flight cycle. If one DOES experience an alternator failure, then by all means, use what ever energy the battery contains in carrying out plan-B. Upon reaching the ground, remove the battery from the airplane for specialized recharging in a less-risky environment. The Cessna ramp fire probably involved a disorderly recharge of a badly depleted battery. Bob . . .


    Message 4


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    Time: 10:28:30 AM PST US
    Subject: Re: Electric aircraft issues
    From: "Jim Berry" <jimberry@qwest.net>
    Bill Dube, who used to post to this site re his LED lights, probably has as much experience as anyone with the A123 batteries. He uses them in his battery powered dragster motorcycle (www.killacycle.com) and Bonneville racer. Search the archives for his take on using & charging these batts. Jim Berry RV-10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=354448#354448


    Message 5


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    Time: 01:40:10 PM PST US
    Subject: Re: Electric aircraft issues
    From: "rparigoris" <rparigor@suffolk.lib.ny.us>
    Hi Bob You mentioned: "The Shorai folks caution against an energetic recharge of a deeply depleted battery." This is not only true of a Lithium battery, but charging a discharged lead acid battery with a high powered alternator that's trying to maintain a constant voltage (just got aeroplane or car running from a jump start) is not very easy on the battery. How could one limit the charging amps going into the battery yet still allow the alternator to carry any loads? Ron P. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=354459#354459


    Message 6


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    Time: 03:06:33 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Electric aircraft issues
    On 10/09/2011 03:36 PM, rparigoris wrote: > --> AeroElectric-List message posted by: "rparigoris"<rparigor@suffolk.lib.ny.us> > > Hi Bob > > You mentioned: > "The Shorai folks caution against an energetic > recharge of a deeply depleted battery." > This is not only true of a Lithium battery, but charging a discharged lead acid battery with a high powered alternator that's trying to maintain a constant voltage (just got aeroplane or car running from a jump start) is not very easy on the battery. > How could one limit the charging amps going into the battery yet still allow the alternator to carry any loads? > Ron P. > That was my 1st reaction, as well. Achieving it should be as simple (not to be confused with cheap...) as the alternator feeding a switching power supply which feeds only the custom charging circuit for the battery. Charlie


    Message 7


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    Time: 05:48:33 PM PST US
    Subject: Re: Lithium Batteries?
    From: Michael Pereira <mjpereira68@gmail.com>
    > I was wondering if you had any thoughts on the use of lithium batteries in > OBAM aircraft. ( http://www.lithiumaviationbattery.com/) > > (We're starting to see a lot of certification efforts for them around > Wichita, Albuquerque, Savannah, other places on the east coast...) > > I've not had any conversation with the lithium battery > program manager at HBC in a couple of years. I'll > drop him a note and see if there's anything close to > getting onto a type certificate. > > This is one area where the OBAM aircraft owner > is justified in a wait-and-see response. It > isn't like you can't go flying without a lithium > battery. The ARE more expensive. They have fragilities > and performance issues that may make their price > difference still more unattractive. It would be > useful to have some first-hand feedback from users. > > While the weight savings is compelling, they are > not a drop-in replacement for RG in every respect. > But if you're willing to be one of those users > eager to share you own first-hand experiences, > go for it. Before even considering a lithium battery in a man carrying aircraft. Please search for "lipo fire" on you-tube for examples of what *small* r/c airplane lithium batteries are capable of doing when abused (by physical damage or over charging). Granted, the A123 battery chemistry is far more tolerant of abuse but not nearly to the extent of a lead acid battery. Also, any lithium battery technology is going to require some form of electronic balancing controller if it's placed in a system capable of recharging it. Ie. low voltage micro controllers monitoring the charge and discharge current of the battery as a whole, and voltage level of each cell. For anything off the self IC that you can buy the standard way of handling one of these out of spec conditions is to disconnect the battery from the load (or charge). Every laptop battery you've owned has one of these buried inside it's significantly strong plastic casing (the controller to keep the battery safe from electronic abuse, the casing to keep it safe from physical abuse). Still, you can find videos of laptops ablaze on you tube, which always seem to get more exciting when the people in the video start tossing glasses of water on the laptop in an attempt to put it out. (Am I the last person that took high school chemistry ?) In my opinion, for a battery that's basically there to crank an engine, level out the load on an alternator, and in an emergency provide reserve power, it just isn't worth it. You're better off placing one of the 8amp b&c gear driven backup alternators and then saving weight by installing a battery just adequate to crank the engine with a very short reserve time (ie, get the plane on the ground after a double alternator failure, not fly out the tank). For a electrically launched glider where all the charging is done at the ground without time pressure I guess it's workable (in fact, it's available from at least one production glider company). It's about the only system that I can think of that would make me feel more unsafe than sitting next to a tank of gasoline. c'ya, Michael




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