AeroElectric-List Digest Archive

Mon 12/19/11


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 07:01 AM - Re: Re: Starter contactors (Jan de Jong)
     2. 09:28 AM - Re: Re: Starter contactors (Robert L. Nuckolls, III)
     3. 10:11 AM - Re: Purpose of Diodes on Relays (Robert L. Nuckolls, III)
     4. 02:13 PM - Re: Starter contactors (user9253)
     5. 05:44 PM - Wig-Wag Trouble Shooting (Mike Creek)
     6. 06:15 PM - Re: Starter contactors (user9253)
     7. 06:52 PM - Re: Wig-Wag Trouble Shooting (Daniel Hooper)
     8. 07:32 PM - 2011 List of Contributors (Matt Dralle)
     9. 07:55 PM - Re: Wig-Wag Trouble Shooting (Mike Creek)
 
 
 


Message 1


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    Time: 07:01:26 AM PST US
    From: Jan de Jong <jan_de_jong@casema.nl>
    Subject: Re: Starter contactors
    Just a point of information. According to Rotax 914 installation manual: starter relay, 75 A, 300 A for 1 s, weighs 145 g (that is 5 ounces) and requires a fuse of 2 A. Having 2, if required, would not be so bad. Jan de Jong


    Message 2


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    Time: 09:28:21 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Starter contactors
    I assume that you meant to type S702-1 starter contactor. Yes I am reluctant to use a manual battery disconnect switch. It would add another failure point to the electrical system. That's one of the risks mitigated by the dual feed endurance bus. I assume that you meant to type S702-1 starter contactor. Yes I am reluctant to use a manual battery disconnect switch. It would add another failure point to the electrical system. That's one of the risks mitigated by the dual feed endurance bus. Having a manually operated battery switch adds no new risks beyond those offere by the legacy battery master contactor. In the event of a failed closed contactor, it would take me a minute or more to exit the plane and operate the battery switch. The cost to buy a second starter contactor is not much more than a quality manual battery switch. Where is your battery located with respect to pilot access to a battery switch. What are your thoughts about battery disconnect before unplanned arrival with the earth? Here's another thought. If all of your electro-whizzies could be operated through a 7.5A or less fuse, then you could consider dispensing with the main bus entirely in favor of a 'super battery bus'. This would require that every device have it's own ON/OFF switch . . . with appropriate attention to shut-down-by-checklist to make sure the battery is available the next time you go flying. The starter contactor could be located next to the battery also. Bob . . . Bob . . .


    Message 3


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    Time: 10:11:55 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Purpose of Diodes on Relays
    At 12:00 PM 12/18/2011, you wrote: One thing that really surprises me on your lower trace is the fact there is no variance in the lower trace as the engine cranks. I know in my plane the lights in the panel dim as the engine is cranked just because of the current drawn by the starter motor really loads down the battery. This could be because of the speed of the trace which I make out to be around 1.500 sec left to right. This is a bench test wired per the schematic in the upper right corner and labeled to show where channels 1 and 2 of the 'scope were connected. The picture's width is 10 x 250 uS or 2.5 mS. The only place I've actually seen a diode on a switch is on turbine engines where the starter motor is also the generator (old 206). The MM specifies the diode be in good working order to protect from reverse EMF. I was told that from time to time I would see the diodes again but haven't. The energy management diode for a contactor should be installed on the contactor itself . . . or very near by. For a short time, diodes WERE installed directly on starter switches. This MIGHT be an artifact of an AD that folks-who-know-more-about-airplanes-that-we-do published in response to some start-contact failures in the legacy off-l-r-both-start keyswitches offered no by Aircraft Spruce and perhaps others. The AD erroneously placed the needed diode across the switch where it had no beneficial effects. This is discussed here: http://aeroelectric.com/articles/spikecatcher.pdf Any diodes across switch contacts should be replaced by diodes across the coils. This is not so significant for a turbine powered aircraft . . . the 'starter contactor' is likely to double as a reverse current cutout relay for the generator. Eaton-C/H 6041 series contactors are common . . . their effects on the controlling switch are not so profound as that of the automotive two-stage starter solenoids http://aeroelectric.com/articles/strtctr.pdf or even the intermittent duty starter contactors common to the automotive world. Indeed, the contactor we used to offer as the S702-1 was supplied to us with the diode already installed. Bob . . .


    Message 4


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    Time: 02:13:52 PM PST US
    Subject: Re: Starter contactors
    From: "user9253" <fran4sew@banyanol.com>
    The battery is located on the engine side of the firewall. It can be reached through the oil-check door. I plan to use an automotive 20 or 30 amp relay in place of the master battery contactor. However, starting current would not go through the relay. The starter contactor is located close to the battery. My only concern is a failed closed starter contactor. But that seems to be a remote possibility. And if it ever happened, it would occur while on the ground. Thanks for all of the ideas and suggestions. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=361229#361229


    Message 5


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    Time: 05:44:56 PM PST US
    From: "Mike Creek" <mwcreek@frontiernet.net>
    Subject: Wig-Wag Trouble Shooting
    I've operated a SSF-1 flasher for about 20 hours with the single-switch configuration. Only the right side lamp comes on in wig-wag and full-on positions. I've changed the left side bulb to make sure that it is good. I'm guessing either the flasher or the diode is bad. Any suggestions for trouble shooting? I suppose I could just order both and change both of them, but I'm hoping there is a way to tell if either the flasher or diode is bad. Thanks, Mike


    Message 6


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    Time: 06:15:07 PM PST US
    Subject: Re: Starter contactors
    From: "user9253" <fran4sew@banyanol.com>
    I had a great idea. Wire two starter contactors in series. They will be energized by two momentary push button switches, one labeled and in plain sight on the panel, the other switch hidden. When the barefoot bandit attempts to steal my plane, he will turn on the master and push the start button. He will hear one contactor pull in and assume there is an electrical problem because the engine does not crank. So he will go find another plane that someone left the key in. I will not need a key or an expensive key switch because only I will know how to start the engine (along with everyone else on Aeroelectric). And I will not have to worry about losing the key or forgetting it. Has anyone ever driven all of the way to the airport, only to realize the aircraft key was still at home? Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=361244#361244


    Message 7


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    Time: 06:52:28 PM PST US
    Subject: Re: Wig-Wag Trouble Shooting
    From: Daniel Hooper <enginerdy@gmail.com>
    So you can't get the left side to light under any circumstances? Have you tried directly energizing it with it disconnected from the wig-wag module? It could be a wiring issue. Do you have a multimeter that you can use to check for the presence of voltages at various points? --Daniel On Dec 19, 2011, at 7:40 PM, Mike Creek wrote: > > I've operated a SSF-1 flasher for about 20 hours with the single-switch > configuration. Only the right side lamp comes on in wig-wag and full-on > positions. I've changed the left side bulb to make sure that it is good. > I'm guessing either the flasher or the diode is bad. Any suggestions for > trouble shooting? I suppose I could just order both and change both of > them, but I'm hoping there is a way to tell if either the flasher or diode > is bad. > > Thanks, > Mike > > > > >


    Message 8


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    Time: 07:32:12 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: 2011 List of Contributors
    Dear Listers, The 2011 Matronics Email List and Forum Fund Raiser officially ended a couple of weeks ago and its time that I publish this year's List of Contributors. Its the people on this list that directly make the Email Lists and Forums possible. Their generous contributions keep the servers and Internet connection up and running! You can still show your support this year and pick up a great gift at the same time. The Contribution Web Site is fast, easy, and secure: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I also want to thank Bob, Jon, and Andy for their generous support through the supply of great gifts this year!! These guys have some great products and I encourage you to visit their respective web sites: Bob Nucklolls - AeroElectric - http://www.aeroelectric.com Jon Croke - HomebuiltHELP - http://www.homebuilthelp.com Andy Gold - The Builder's Bookstore - http://www.buildersbooks.com And finally, I'm proud to present The 2011 Fund Raiser List of Contributors: http://www.matronics.com/loc/2011.html Thanks again to everyone that made a Contribution this year!! Matt Dralle Matronics Email List and Forum Administrator


    Message 9


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    Time: 07:55:52 PM PST US
    From: "Mike Creek" <mwcreek@frontiernet.net>
    Subject: Wig-Wag Trouble Shooting
    Hmm..., yes it could be a wiring issue, however (although my previous post isn't very clear) it worked fine for about 20 hours, but only the right side comes on now. I've checked the wiring and connectors visually and by moving the connectors to ensure they have good contact at the switch, flasher, and diode. I'm reasonably sure the wiring is fine. Your idea about energizing the left side is a good one, I'll switch wires for left and right to see if the left side lights up. I considered using a volt meter; however, it is in a difficult spot and both the wig-wag flasher and diode are energized from the same switch (unless one pole is bad) so I doubt a volt meter would reveal much given the configuration; but it is certainly worth a try. Thanks, Mike -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Daniel Hooper Sent: Monday, December 19, 2011 6:49 PM Subject: Re: AeroElectric-List: Wig-Wag Trouble Shooting --> <enginerdy@gmail.com> So you can't get the left side to light under any circumstances? Have you tried directly energizing it with it disconnected from the wig-wag module? It could be a wiring issue. Do you have a multimeter that you can use to check for the presence of voltages at various points? --Daniel On Dec 19, 2011, at 7:40 PM, Mike Creek wrote: > --> <mwcreek@frontiernet.net> > > I've operated a SSF-1 flasher for about 20 hours with the > single-switch configuration. Only the right side lamp comes on in > wig-wag and full-on positions. I've changed the left side bulb to make sure that it is good. > I'm guessing either the flasher or the diode is bad. Any suggestions > for trouble shooting? I suppose I could just order both and change > both of them, but I'm hoping there is a way to tell if either the > flasher or diode is bad. > > Thanks, > Mike > > > > >




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