Today's Message Index:
----------------------
 
     1. 01:35 AM - Re: Capacitive Fuel Level Sensor - How do they work? (user9253)
     2. 06:34 AM - Re: Capacitive Fuel Level Sensor - How do they work? (thomas sargent)
     3. 08:00 AM - Fuel (Paul Millner)
     4. 08:44 AM - Re: Capacitive Fuel Level Sensor - How do they work? (jonlaury)
     5. 09:34 AM - Re: KX155/165 Crimp Contacts (Robert L. Nuckolls, III)
     6. 10:34 AM - Re: Re: Capacitive Fuel Level Sensor - How do they work? (David)
     7. 10:34 AM - Re: KX155/165 Crimp Contacts (Jim Corner)
     8. 10:52 AM - Re: Re: Capacitive Fuel Level Sensor - How do they work? (David)
     9. 11:07 AM - Re: Re: Capacitive Fuel Level Sensor - How do they work? (Robert L. Nuckolls, III)
    10. 11:14 AM - Composite aircraft grounding systems. (MikeDunlop)
    11. 11:17 AM - Re: Wiring Harness (Robert L. Nuckolls, III)
    12. 11:17 AM - Re: Re: Capacitive Fuel Level Sensor - How do they work? (RGent1224@aol.com)
    13. 11:46 AM - Re: Composite aircraft grounding systems. (rparigoris)
    14. 12:10 PM - Headset microphone level reducer (Etienne Phillips)
    15. 12:13 PM - Re: Re: Capacitive Fuel Level Sensor - How do they work? (paul wilson)
    16. 01:39 PM - Re: Composite aircraft grounding systems. (Robert L. Nuckolls, III)
    17. 03:18 PM - Re: Re: Capacitive Fuel Level Sensor - How do they work? (Bob McCallum)
    18. 03:36 PM - Re: Headset microphone level reducer (Robert L. Nuckolls, III)
    19. 06:28 PM - Re: Wiring Harness (Dan Sherburn)
 
 
 
Message 1
| 					INDEX |  Back to Main INDEX |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do they work? | 
      
      
      http://www.discovercircuits.com/PDF-FILES/capgage.pdf
      A capacitor is constructed of two parallel conductors insulated from each other.
      The amount of capacitance is related to the distance between the conductors
      and the type of insulation.  The insulation between the conductors of a capacitance
      fuel level probe consists of air and/or fuel.  As the fuel lever changes,
      so does the capacitance.  The capacitance is part of an oscillator circuit.
      As the capacitance changes, so does the oscillator frequency.  The frequency
      is converted to a voltage that is displayed with a fuel gauge.
        The advantage of a capacitance type fuel level probe is that there are no moving
      parts.  The disadvantage is that the gauge must be calibrated each time that
      the type of fuel is changed because unleaded fuel and leaded fuel and gasohol
      each have different insulating properties.  When the fuel tank is almost full,
      the capacitance fuel gauge will display different levels depending on the
      type of fuel in the tank.  When the tank is almost empty, the fuel gauge will
      be more accurate because air is now the insulating medium and the probe does not
      know or care what type of fuel used to be in the tank.
      Joe
      
      --------
      Joe Gores
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=362211#362211
      
      
Message 2
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do they work? | 
      
      You just make a capacitor where the gap between the two plates of the cap
      (or the gap between a central wire and an outer tube, or whatever the
      geometry of the cap is) is open to the gasoline in the tank.  The gasoline
      serves as  the electrolyte in the capacitor.  If the cap. is completely
      submerged, then the gap between the 2 parts of the cap is completely full
      of electrolyte and the capacitance of the the thing is maximized.  As the
      gasoline level drops, the portion of the gap that is filled with fuel , and
      hence has elevated capacitance, decreases.  So the overall capacitance of
      the capacitor changes with fuel level.
      
      So you put this cap. into a circuit that allows you to measure the
      capacitance.  The easiest way is to make an oscillator circuit and measure
      the frequency of the oscillator.  The frequency of the oscillator will
      change with the fuel level.
      
      The problem is that it's hard to make a cap. whose capacitance varies a lot
      with the presence or absence of the gas.  The variation in capacitance is
      usually in the range of  a few hundred picofarads - not much.  So the
      circuit that measures the capacitance has to be right there at the
      capacitor because if it was 10 feet away, the wires going to the cap would
      have way more capacitance than the capacitor itself.  (I understand they
      actually made this mistake on the A-10 fuel systems.  Made them very flaky
      and failure prone.)
      
      I have the Princeton capacitive fuel sensors in my 6A and wish that I
      didn't.  (They're the tube with central wire type of design)  They show
      full until you get down to the last 5 or 6 gallons of gas.  So if I see
      them "off the peg" much at all it means I have very little fuel left.
      Fortunately my fuel flow integrator in the VM-1000 engine monitor I have is
      accurate.  Also, I understand they get badly confused if any water gets
      into them.  If I were to change from 100LL to auto gas they would have to
      be recalibrated because autogas has significantly different electrolyte
      properties. (Recalibrating is doable but kind of a pain since you have to
      drain the tank.)  If I had it to do over, I'd use the ancient float with
      potentiometer style of fuel level transducer.
      
      The Princeton probes sold by Aircraft spruce were designed by a guy named
      Todd who actually works for Grand Rapids, or at least did the last time I
      talked to him. Well, I inferred that he designed them.  I'm guessing he did
      that before he joined (or formed?) GRT and still performs as "Princeton" on
      the side. - just a theory on my part, having been in the electronics
      business.
      
      On Sun, Jan 1, 2012 at 10:13 PM, Jeff Luckey <JLuckey@pacbell.net> wrote:
      
      > JLuckey@pacbell.net>
      >
      >
      > How do capacitive fuel sensors work?
      >
      > Can someone give me the general theory of operation, what type of signal
      > does the transducer produce?  Why do I want one? Etc?
      >
      > TIA
      >
      >
      -- 
      Tom Sargent
      
Message 3
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
      
      
      
      Sent from my iPad
      
      On Jan 2, 2012, at 1:31 AM, user9253 <fran4sew@banyanol.com> wrote:
      
      > unleaded fuel and leaded fuel and gasohol each have different insulating properties
      
      I can understand ethanol, being polar, having a quite different dielectric constant.
      It seems unlikely that adding a very small amount of non-conducting tetra
      ethyl lead to gasoline would change the dielectric properties.  Do you have
      a reference?
      
      Paul
      
      
Message 4
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do they work? | 
      
      
      The electronics have been explained by Joe and Sarg, and Sarg elaborated on his
      experience with Princeton probes.
      
      But the reason for installing cap probes has gone unanswered. 
      Cap probes allow for fuel measurement of irregularly shaped tanks. My fuel bays
      in the wing change in taper, both in depth and width, in addition to the whole
      tank sitting at an angle (dihedral), making any kind of accurate measurement
      impossible over the tank range when using a linear type (float) sensor.
      I have installed 8' Centroid probes. Haven't fueled them yet. 
      They come with two small potentiometers built in to adjust the empty and full points.
      Available in 0-5v output and various resistance output so you can use them
      with your existing gauge.
      
      http://www.centroidproducts.com/tableofc.htm
      
      Not a recommendation, just a resource,  as I have no real world experience with
      this product, . YMMV.
      
      John
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=362237#362237
      
      
Message 5
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: KX155/165 Crimp Contacts | 
      
      At 12:41 PM 12/31/2011, you wrote:
      
      >Hello!
      >
      >Does anyone know the actual part number of the contacts used for the 
      >KX155 connectors? I know they're AMP or Molex, but not the 
      >manufacturer part number....want to avoid paying the exorbitant 
      >prices when buying them thru avionics channels.
      >
      >Appreciate any info! Want to stock up.
      
          This style connector was very popular from the
          time that etched circuit boards became commonplace
          and up until about 20 years ago. The really cool thing
          about this connector technology was the ability to
          fabricate the male portion of the wiring mate-up
          right onto the etched circuit board. This often
          added a demand for special treatment of the male
          "pins" to have them gold plated for resistance to
          corrosion.
      
          AMP, Molex, Cinch, and dozens of others rose to the
          opportunity and offered mating female connectors
          in a variety of pitches . . . but 0.156" spacing
          was popular. This technology is still used in computers
          as many of the accessory boards we plug into a
          mother board have card edge connectors but they tend
          to be much finer pitch.
      
          This configuration of connector fell out of favor for airframe
          harnesses due to the lack of environmental robustness.
          No new radios have been built with this style harness
          connector in quite some time.
      
          As one might expect, most if no all producers of this
          connector have discontinued manufacturing new parts. Due
          to past popularity, there are still many parts of the style
          in new-old-stock inventories but specific parts are becoming
          more difficult to find every year.
      
          The pins are much easier to find than some sizes of
          housing. The pins you're looking for are Molex 4366 series
          p/n 08-05-0302 20-18AWG pins with gold flash.
      
      http://tinyurl.com/6nkcv5n
      
          Mouser still seems to have these on hand in some
          quantity.
      
      http://tinyurl.com/6sfazya
      
          For individuals looking for a work-around to replace one of
          these connectors (many popular radios using 156 card edge
          connectors are still in service) consider this or some
          similar work around.
      
      http://tinyurl.com/6s949t3
      http://tinyurl.com/7zqx4r6
      http://tinyurl.com/6towcwh
      
          156 pitch connectors in various sizes and styles are readily
          available as new-old-stock and can often be adapted to
          your task of keeping a serviceable radio airworthy.
      
          For a general posting of data on the Molex/Waldom series
          of connectors see:
      
      http://tinyurl.com/7t6jjsc
      
      
         Bob . . . 
      
Message 6
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do  they | 
      work?
      
      
      Are they reliable and relatively accurate?
      
      David
      
      
      user9253 wrote:
      > -->  AeroElectric-List message posted by: "user9253"<fran4sew@banyanol.com>
      >
      > http://www.discovercircuits.com/PDF-FILES/capgage.pdf
      > A capacitor is constructed of two parallel conductors insulated from each other.
      The amount of capacitance is related to the distance between the conductors
      and the type of insulation.  The insulation between the conductors of a capacitance
      fuel level probe consists of air and/or fuel.  As the fuel lever changes,
      so does the capacitance.  The capacitance is part of an oscillator circuit.
      As the capacitance changes, so does the oscillator frequency.  The frequency
      is converted to a voltage that is displayed with a fuel gauge.
      >    The advantage of a capacitance type fuel level probe is that there are no
      moving parts.  The disadvantage is that the gauge must be calibrated each time
      that the type of fuel is changed because unleaded fuel and leaded fuel and gasohol
      each have different insulating properties.  When the fuel tank is almost
      full, the capacitance fuel gauge will display different levels depending on the
      type of fuel in the tank.  When the tank is almost empty, the fuel gauge will
      be more accurate because air is now the insulating medium and the probe does
      not know or care what type of fuel used to be in the tank.
      > Joe
      >
      > --------
      > Joe Gores
      >
      >
      >    
      
      -- 
      Tell the truth.  Be honest.  Be responsible to and for yourself.
      
      I liked America when it was free and it's people were responsible and had morals.
      
      Every gram of cocaine you buy from elsewhere contributes to an innocent being murdered
      in Central and South America.  Grow your own or Stop taking it.
      
      
Message 7
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: KX155/165 Crimp Contacts | 
      
      
      On 2012-01-02, at 10:31 AM, Robert L. Nuckolls, III wrote:
      
      > At 12:41 PM 12/31/2011, you wrote:
      > 
      >> Hello!
      >> 
      >> Does anyone know the actual part number of the contacts used for the 
      KX155 connectors? I know they're AMP or Molex, but not the manufacturer 
      part number....want to avoid paying the exorbitant prices when buying 
      them thru avionics channels.
      >> 
      >> Appreciate any info! Want to stock up.
      > 
      >    This style connector was very popular from the
      >    time that etched circuit boards became commonplace
      >    and up until about 20 years ago. The really cool thing
      >    about this connector technology was the ability to
      >    fabricate the male portion of the wiring mate-up
      >    right onto the etched circuit board. This often
      >    added a demand for special treatment of the male
      >    "pins" to have them gold plated for resistance to
      >    corrosion.
      > 
      >    AMP, Molex, Cinch, and dozens of others rose to the
      >    opportunity and offered mating female connectors
      >    in a variety of pitches . . . but 0.156" spacing
      >    was popular. This technology is still used in computers
      >    as many of the accessory boards we plug into a
      >    mother board have card edge connectors but they tend
      >    to be much finer pitch.
      > 
      >    This configuration of connector fell out of favor for airframe
      >    harnesses due to the lack of environmental robustness.
      >    No new radios have been built with this style harness
      >    connector in quite some time.
      > 
      >    As one might expect, most if no all producers of this
      >    connector have discontinued manufacturing new parts. Due 
      >    to past popularity, there are still many parts of the style
      >    in new-old-stock inventories but specific parts are becoming
      >    more difficult to find every year.
      > 
      >    The pins are much easier to find than some sizes of
      >    housing. The pins you're looking for are Molex 4366 series
      >    p/n 08-05-0302 20-18AWG pins with gold flash.
      > 
      > http://tinyurl.com/6nkcv5n 
      > 
      >    Mouser still seems to have these on hand in some
      >    quantity.
      > 
      > http://tinyurl.com/6sfazya 
      > 
      >    For individuals looking for a work-around to replace one of
      >    these connectors (many popular radios using 156 card edge
      >    connectors are still in service) consider this or some
      >    similar work around.
      > 
      > http://tinyurl.com/6s949t3 
      > http://tinyurl.com/7zqx4r6 
      > http://tinyurl.com/6towcwh 
      > 
      >    156 pitch connectors in various sizes and styles are readily
      >    available as new-old-stock and can often be adapted to
      >    your task of keeping a serviceable radio airworthy.
      > 
      >    For a general posting of data on the Molex/Waldom series
      >    of connectors see:
      > 
      > http://tinyurl.com/7t6jjsc 
      > 
      >   Bob . . .
      > 
      > 
      > 
      > 
      
      
Message 8
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do  they | 
      work?
      
      
      Wow.  That site refuses to allow me a connection, even to their home page.
      
      David M.
      
      
      jonlaury wrote:
      > -->  AeroElectric-List message posted by: "jonlaury"<jonlaury@impulse.net>
      >
      > The electronics have been explained by Joe and Sarg, and Sarg elaborated on his
      experience with Princeton probes.
      >
      > But the reason for installing cap probes has gone unanswered.
      > Cap probes allow for fuel measurement of irregularly shaped tanks. My fuel bays
      in the wing change in taper, both in depth and width, in addition to the whole
      tank sitting at an angle (dihedral), making any kind of accurate measurement
      impossible over the tank range when using a linear type (float) sensor.
      > I have installed 8' Centroid probes. Haven't fueled them yet.
      > They come with two small potentiometers built in to adjust the empty and full
      points. Available in 0-5v output and various resistance output so you can use
      them with your existing gauge.
      >
      > http://www.centroidproducts.com/tableofc.htm
      >
      > Not a recommendation, just a resource,  as I have no real world experience with
      this product, . YMMV.
      >
      > John
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=362237#362237
      >
      >
      >    
      
      -- 
      Tell the truth.  Be honest.  Be responsible to and for yourself.
      
      I liked America when it was free and it's people were responsible and had morals.
      
      Every gram of cocaine you buy from elsewhere contributes to an innocent being murdered
      in Central and South America.  Grow your own or Stop taking it.
      
      
Message 9
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How   do they | 
      work?
      
      
      At 10:41 AM 1/2/2012, you wrote:
      
      The electronics have been explained by Joe and Sarg, and Sarg 
      elaborated on his experience with Princeton probes.
      
      But the reason for installing cap probes has gone unanswered.
      Cap probes allow for fuel measurement of irregularly shaped tanks. My 
      fuel bays in the wing change in taper, both in depth and width, in 
      addition to the whole tank sitting at an angle (dihedral), making any 
      kind of accurate measurement impossible over the tank range when 
      using a linear type (float) sensor.
      I have installed 8' Centroid probes. Haven't fueled them yet.
      They come with two small potentiometers built in to adjust the empty 
      and full points. Available in 0-5v output and various resistance 
      output so you can use them with your existing gauge.
      
      http://www.centroidproducts.com/tableofc.htm
      
      Not a recommendation, just a resource,  as I have no real world 
      experience with this product, . YMMV.
      
      
          Capacitively sensed liquid level measurement
          has been around for a very long time. This patent
          dated in 1937 speaks to liquid level control by
          exploiting the variability of capacitance due to
          presence or absence of liquid between two plates:
      
      http://tinyurl.com/8xqfqlo
      
      
          This fuel level meter patent dated 1945 goes to the
          idea of calibrating a pointer on an instrument to show
          liquid level in the fuel tanks
      
      http://tinyurl.com/6qwfdyr
      
          This idea patented in 1952 speaks to the technique
          of tailoring a probe to compensate for tank shape
          with the idea of providing a change in capacitance
          that is linear and proportional to useable volume
          of liquid in the tank.
      
      http://tinyurl.com/6ogp4ve
      
          This one patented in 1965 was aimed at the automotive
          market. Too bad it didn't catch on. The float style
          gauge in my 2002 Kia is no better than the one in
          my 1941 Pontiac.
      
      http://tinyurl.com/86mseoz
      
          This 1973 patent speaks to one of dozens of techniques
          for resolving differences in small changes of capacity
          into corresponding changes of current to some panel
          mounted indicator.
      
      http://tinyurl.com/73dgo2n
      
          The first time I saw a delta-C fuel gaging system was
          on the B-52 and 1962. I didn't work that system
          but knew fellow techs who did. Got to peek inside
          one of the black boxes in the lab . . . lots of vacuum
          tubes.
      
          Here's an exemplar schematic for a system several
          generations newer than the one in 1960's B-52. These
          are hand-built, and a gazillion parts most of
          which can affect stability and accuracy of the gaging
          system. This configuration went into production in the
          early 1980's.
      
      http://tinyurl.com/7hbwkr6
      
      http://tinyurl.com/6mpgdeo
      
          The very last new design study I did for Hawker-Beech was
          to explore ways to replace the schematics above. This
          prompted a study that continues to this day . . . that has
          poor likelihood of finding its way onto an HBC aircraft.
          Nonetheless, I can report to you that it takes less than
          3% of the parts count to craft a capacitance fuel
          gaging system that uses simple, non-compensated capacity
          probes. It can be calibrated to the volume vs. shape variances
          in software. The system can include a reference probe in
          the bottom of the tank that allows the system to measure
          dielectric properties of the current load of fuel that
          varies with mix and temperature. The best thing is that
          there are less than 5 components that have a strong
          influence on calibration drifts with temperature and
          time.
      
          The project is on a back burner but the client hasn't
          abandoned the program . . . if and when the aviation
          community climbs out of the crapper, I'm hoping that
          we can spool this effort up again.
      
          In any case, know that most of what's being offered
          today has roots that go back many decades. Do a search of
          http://freepatentsonline.com and you'll find a wealth of
          history along with examples that range from rather practical
          to bizarre in terms of performance. But devices as
          simple as a $1 PIC micro-controller . . . fitted with
          well crafted software can do a very good job of
          telling you how much fuel is in the tank. Further,
          cost of manufacturing is a tiny fraction of that
          invested in systems flying on virtually all GA aircraft
          today.
      
      
         Bob . . . 
      
      
Message 10
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Composite aircraft grounding systems. | 
      
      
      For Bob Nuckolls (or anyone else with knowledge of composite aircraft grounding
      systems),
      
      I have recently bought your book, 'The AeroElectric Connection' (12th Edition)
      and have also looked at all the FAQ documents and archive posts such as 'Airframe
      Grounding' etc. Very, very interesting reading.
      
      I'm starting the electrical system on a Rutan Long-EZ project (all composite as
      you will already know). The original builder had built in one copper 1/2 inch
      ID tube from front to back and I'm contemplating using it for possibly two purposes,
      a) a main earth rail. b) a conduit to carry the main power cable to the
      starter. The battery is in the nose and the distance from battery to starter
      (B&C light weight) is 14 ft (4.3 metre). Cable suppliers in the U.K. shows #4
      as being suitable for starters but B&C responded to my question saying for a
      Long-EZ use #2, presumably for voltage drop reasons.
      
      I've settled on the Z-12 setup with a automotive alternator and B&C LR-3 controller
      as primary power with a B&C SD-8 system for secondary power. I would like
      to seek valued opinions on the following:
      
      Questions:
      
      1. Would having a main power cable inside a copper ground tube generate unforseen
      problems (besides lots of sparks if shorted out!).
      2. Can I use welding cable instead of the very heavy and very expensive #2 Tefzel
      coated aviation cable (circa $15 per foot in the U.K.)
      3. Should the Starter solenoid be close to the battery or on the firewall (live
      power in the cable only at starting or all the time)
      
      My main concern and objective at the moment is to establish a suitable and reliable
      earthing system before moving on to other matters.
      
      Bob, many thanks for your excellent book and resources.
      
      Regards
      
      Mike Dunlop (U.K.)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=362258#362258
      
      
Message 11
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Wiring Harness | 
      
      
      At 12:02 AM 1/2/2012, you wrote:
      Dan,
      I am just starting my wiring diagram on a Tundra w/ IO-360. I have 
      decided to follow Bob's suggestion to use the Z-12 schematic (dual 
      alternators, single battery) and I'm assembling the various parts. 
      While I have worked on the wiring of two Glastars I have never done 
      anything like this and I am looking to our group for ideas. I have 
      Bob's book and continue to study it. His statement about the 
      difference between a 'Schematic' drawing and a 'mechanical' drawing 
      has really hit home. Just knowing which components belong in the 
      engine compartment (contactors, shunts, current limiters, ??) and 
      which to mount on the cockpit side of the firewall and then which to 
      mount on the panel itself would be a great start on doing a 
      mechanical drawing. These thoughts may seem vary 'logical' to those 
      with experience but no so to this novice.
      Anyway, I sure appreciate your questions and the answers that have 
      come forth. Since I could not find your schematic on the list I look 
      forward to you sending it direct. I will begin to check the archives 
      for topics on this.
      Jim Kinninger
      
          Consider this also:
      
          I don't think I've written about this before but
          it was offered in most if not all of my weekend
          seminars.
      
          One problem with crafting bundles 'in place' is
          getting the first few wires to hold the shape and
          routing in the airplane.  Lay out your complex bundle
          pathways by laying down supporting guide-wires fabricated from
          10AWG single strand copper from Home Depot or similar
          supplier. Support the guide-wire on small plastic clamps
          using the same holes that will ultimately mount the
          final compliment of support clamps.
      
          Build your bundles onto these guide wires using tye-wraps
          to bring it all together. Cut of the older wraps as new ones
          are added. When you're all done, it's a simple matter to
          put the final set of wraps or ties on the bundle after
          you've cut the guide-wire from the bundle interior. The
          temporary support clamps for the guide-wire are replaced
          with the real clamps using the same mounting holes.
      
          Building on top of a guide-wire "skeleton" can go a
          long way to having your finished wire bundles look like
          they came off a well crafted form board.
      
      
         Bob . . . 
      
      
Message 12
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do  they | 
      work?
      
      You're not along
      Dick
      
      
      In a message dated 1/2/2012 12:53:43 P.M. Central Standard Time,  
      ainut@knology.net writes:
      
      -->  AeroElectric-List message posted by: David  <ainut@knology.net>
      
      Wow.  That site refuses to allow me a  connection, even to their home page.
      
      David M.
      
      
      jonlaury  wrote:
      > -->  AeroElectric-List message posted by:  
      "jonlaury"<jonlaury@impulse.net>
      >
      > The electronics have  been explained by Joe and Sarg, and Sarg elaborated 
      on his experience with  Princeton probes.
      >
      > But the reason for installing cap probes has  gone unanswered.
      > Cap probes allow for fuel measurement of irregularly  shaped tanks. My 
      fuel bays in the wing change in taper, both in depth and  width, in addition 
      to the whole tank sitting at an angle (dihedral), making  any kind of 
      accurate measurement impossible over the tank range when using a  linear type 
      (float) sensor.
      > I have installed 8' Centroid probes.  Haven't fueled them yet.
      > They come with two small potentiometers built  in to adjust the empty and 
      full points. Available in 0-5v output and various  resistance output so you 
      can use them with your existing  gauge.
      >
      >  http://www.centroidproducts.com/tableofc.htm
      >
      > Not a  recommendation, just a resource,  as I have no real world 
      experience with  this product, . YMMV.
      >
      >  John
      >
      >
      > Read this topic online  here:
      >
      >  http://forums.matronics.com/viewtopic.php?p=362237#362237
      >
      >
      >   
      
      -- 
      Tell the truth.  Be honest.  Be responsible to  and for yourself.
      
      I liked America when it was free and it's people were  responsible and had 
      morals.
      
      Every gram of cocaine you buy from  elsewhere contributes to an innocent 
      being murdered in Central and South  America.  Grow your own or Stop taking  
      it.
      
      
Message 13
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Composite aircraft grounding systems. | 
      
      
      Hi Mike
      
      I'm building a composite Europa. There's a builder in Canada that put Eric Jones
      copper clad wire:
      http://www.periheliondesign.com/fatwires.htm
      inside a copper pipe as you suggest. I don't think he's flying yet, but here are
      a few pics:
      http://www.europaowners.org/forums/gallery2.php?g2_itemId=78200
      I think the yellow with green is heat shrink he added.
      The aluminium wire is expensive but will save you some weight. It is not very flexable and fatugues more easily than thin stranded copper. If you need to make hard turns, best use welding cable for that area? I looked into welding cable and www.mcmaster is one resource. The #2 CCA is thicker in diameter compared to Tefzel, but has approx the same resistance.
      Ron Parigoris
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=362262#362262
      
      
Message 14
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Headset microphone level reducer | 
      
      
      Hi All
      
      I have two dissimilar headsets that have very different microphone output levels.
      The one headset is an oldish basic Avcomm model, and the other is a new child-sized
      one. My MGL radio/intercom doesn't have the ability to reduce the volume
      of the new headset adequately.
      
      I've never worked with electret microphones before, so am not sure how to build
      a signal reducer. I have noticed that they are polarity sensitive, which leads
      me to expect some phantom power is required...?
      
      I need to reduce the volume by about 15dB (according to the MGL radio) to match
      the Avcomm. Ideally, I'd like to be able to build a passive circuit that I can
      squeeze into the headset itself, rather than an interface box or off-the-shelf
      device. This will allow me to use the new headset in other aircraft as the
      Avcomm's seem to play nicely with other major brands.
      
      If anyone has some insight, I'd be most appreciative!
      
      Thanks
      Etienne
      
      
Message 15
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How     do they | 
      work?
      
      
      The boat people deal with crazy shaped tanks. Here is one example 
      that uses a low tech float/resistor and a smart meter head.
      http://www.cruzpro.com/products.html#HEADINGE
      PaulW
      =====
      
      >At 10:41 AM 1/2/2012, you wrote:
      >
      >The electronics have been explained by Joe and Sarg, and Sarg 
      >elaborated on his experience with Princeton probes.
      >
      >But the reason for installing cap probes has gone unanswered.
      >Cap probes allow for fuel measurement of irregularly shaped tanks. 
      >My fuel bays in the wing change in taper, both in depth and width, 
      >in addition to the whole tank sitting at an angle (dihedral), making 
      >any kind of accurate measurement impossible over the tank range when 
      >using a linear type (float) sensor.
      >I have installed 8' Centroid probes. Haven't fueled them yet.
      >They come with two small potentiometers built in to adjust the empty 
      >and full points. Available in 0-5v output and various resistance 
      >output so you can use them with your existing gauge.
      >
      >http://www.centroidproducts.com/tableofc.htm
      >
      >Not a recommendation, just a resource,  as I have no real world 
      >experience with this product, . YMMV.
      
      
Message 16
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Composite aircraft grounding systems. | 
      
      
      M: Bob,
      
      I've just joined the AeroElectric-List and will post the following 
      when the acount is activated...
      
      I have recently bought your book, 'The AeroElectric Connection' (12th 
      Edition) and have also looked at all the FAQ documents and archive 
      posts such as 'Airframe Grounding' etc. Very, very interesting reading.
      
         Thank you.
      
      I'm starting the electrical system on a Rutan Long-EZ project (all 
      composite as you will already know). The original builder had built 
      in one copper 1/2 inch ID tube from front to back and I'm 
      contemplating using it for possibly two purposes, a) a main earth 
      rail. b) a conduit to carry the main power cable to the starter. The 
      battery is in the nose and the distance from battery to starter (B&C 
      light weight) is 14 ft (4.3 metre). Cable suppliers in the U.K. shows 
      #4 as being suitable for starters but B&C responded to my question 
      saying for a Long-EZ use #2, presumably for voltage drop reasons.
      
         Correct.
      
      I've settled on the Z-12 setup with a automotive alternator and B&C 
      LR-3 controler as primary power with a B&C SD-8 system for secondary 
      power. I would like to seek your valued opinion on the following:
      
          Then you don't want Z-12 but Z-13/8.
      
      Questions:
      
      1. Would having a main power cable inside a copper ground tube 
      generate unforseen problems.
      
         No, But you do want to craft your tube-to-wiring connections
         by soldering copper wrap-around flag terminals to the copper tube.
      
      2. Can I use welding cable instead of the very heavy and expensive #2 
      Tefzel coated aviation cable (circa $15 per foot in the U.K.)
      
         Absolutely. In fact I prefer it.
      
      3. Should the Starter solinoid be close to the battery or on the 
      firewall (live power in the cable only at starting or all the time)
      
          Close to the starter. Then use the same feeder
          to bring b-lead power up front from the main alternator.
          But a current limiter in the b-lead connecting right
          were it attaches to the hot-side of the starter contactor
          on the firewall.
      
      My main concern and objective at the moment is to establish a 
      suitable earthing system before moving on to other matters. I could 
      go on asking questions like this all day but I'm sure you have other 
      things to do and I need to concentrate on getting this bit sorted first.
      
         The conduit ground system is fine.
      
      Many thanks for your excellent book and resources.
      
         I'm pleased that you find it a good value . . .
      
         Bob . . .
      
      
Message 17
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Capacitive Fuel Level Sensor - How do  they | 
      work?
      
      The Centroid Products site works perfectly for me by following the link
      provided by John.
      
      Here is the link he provided again in case this works better for someone
      than the original.
      
      http://www.centroidproducts.com/tableofc.htm
      
      and here is their home page if this helps.
      
      http://www.centroidproducts.com <http://www.centroidproducts.com/> 
      
      Good luck
      Bob McC
      
        _____  
      
      From: owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of
      RGent1224@aol.com
      Sent: Monday, January 02, 2012 2:14 PM
      Subject: Re: AeroElectric-List: Re: Capacitive Fuel Level Sensor - How do
      they work?
      
      You're not along
      Dick
      
      In a message dated 1/2/2012 12:53:43 P.M. Central Standard Time,
      ainut@knology.net writes:
      
      Wow.  That site refuses to allow me a connection, even to their home page.
      
      David M.
      
      
      jonlaury wrote:
      > -->  AeroElectric-List message posted by: "jonlaury"<jonlaury@impulse.net>
      >
      > The electronics have been explained by Joe and Sarg, and Sarg elaborated
      on his experience with Princeton probes.
      >
      > But the reason for installing cap probes has gone unanswered.
      > Cap probes allow for fuel measurement of irregularly shaped tanks. My fuel
      bays in the wing change in taper, both in depth and width, in addition to
      the whole tank sitting at an angle (dihedral), making any kind of accurate
      measurement impossible over the tank range when using a linear type (float)
      sensor.
      > I have installed 8' Centroid probes. Haven't fueled them yet.
      > They come with two small potentiometers built in to adjust the empty and
      full points. Available in 0-5v output and various resistance output so you
      can use them with your existing gauge.
      >
      > http://www.centroidproducts.com/tableofc.htm
      >
      > Not a recommendation, just a resource,  as I have no real world experience
      with this product, . YMMV.
      >
      > John
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=362237#362237
      >
      >
      >    
      
      -- 
      Tell the truth.  Be honest.  Be responsible to and for yourself.
      
      I liked America when it was free and it's people were responsible and had
      morals.
      
      Every gram of cocaine you buy from elsewhere contributes to an innocent
      being murdered in Central and South America.  Grow your own or Stop taking 
      Use ilities ay              - MATRONICS WEB FORUMS            - List
      Contribution Web Site p;                         
      
      
Message 18
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Headset microphone level reducer | 
      
      
      At 12:29 PM 1/2/2012, you wrote:
      <etienne.phillips@gmail.com>
      
      Hi All
      
      I have two dissimilar headsets that have very different microphone 
      output levels. The one headset is an oldish basic Avcomm model, and 
      the other is a new child-sized one. My MGL radio/intercom doesn't 
      have the ability to reduce the volume of the new headset adequately.
      
      I've never worked with electret microphones before, so am not sure 
      how to build a signal reducer. I have noticed that they are polarity 
      sensitive, which leads me to expect some phantom power is required...?
      
         Are both microphones intended for interface to an aviation
         transmitter/intercom inputs? 15 db is a BIG difference.
      
      I need to reduce the volume by about 15dB (according to the MGL 
      radio) to match the Avcomm. Ideally, I'd like to be able to build a 
      passive circuit that I can squeeze into the headset itself, rather 
      than an interface box or off-the-shelf device. This will allow me to 
      use the new headset in other aircraft as the Avcomm's seem to play 
      nicely with other major brands.
      
         An aviation microphone, is powered by a bias current
         applied to a combination of ELECTRONICS as an amplifier
         and the electret microphone element.
      
      If anyone has some insight, I'd be most appreciative!
      
         The goal is to reduce magnitude of signal voltage
         without materially upsetting the DC power that is
         supplied to the microphone's electronics. I would
         suggest a resisteor in series with say a 100uF/10v
         capacitor tied right across the microphone's signal/
         power wires. We know that the microphone's AC output
         impedance is some finite value. Let's assume 1000 ohms.
         Okay, you're wanting to attenuate the AC signal by
         about 2/3. So the resistor in series with the capacitor
         will be 500 ohms or less. This is just an guess/example
         and but it's in the ballpark. You can fiddle with the
         value of the fixed resistor until the two microphones
         demonstrate near equal performance.
      
         Having a capacitor in series with the resistor will
         keep the AC load resistor from also affecting the
         DC power that comes out of the radio or intercom to
         power the microphone.
      
      
         Bob . . . 
      
      
Message 19
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Wiring Harness | 
      
      
      Great idea on how to construct the wire harnes.....Thanks for the
      information!
      Dan
      
      
      ----- Original Message ----- 
      From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
      Sent: Monday, January 02, 2012 2:14 PM
      Subject: Re: AeroElectric-List: Wiring Harness
      
      
      > <nuckolls.bob@aeroelectric.com>
      >
      > At 12:02 AM 1/2/2012, you wrote:
      > Dan,
      > I am just starting my wiring diagram on a Tundra w/ IO-360. I have decided 
      > to follow Bob's suggestion to use the Z-12 schematic (dual alternators, 
      > single battery) and I'm assembling the various parts. While I have worked 
      > on the wiring of two Glastars I have never done anything like this and I 
      > am looking to our group for ideas. I have Bob's book and continue to study 
      > it. His statement about the difference between a 'Schematic' drawing and a 
      > 'mechanical' drawing has really hit home. Just knowing which components 
      > belong in the engine compartment (contactors, shunts, current limiters, 
      > ??) and which to mount on the cockpit side of the firewall and then which 
      > to mount on the panel itself would be a great start on doing a mechanical 
      > drawing. These thoughts may seem vary 'logical' to those with experience 
      > but no so to this novice.
      > Anyway, I sure appreciate your questions and the answers that have come 
      > forth. Since I could not find your schematic on the list I look forward to 
      > you sending it direct. I will begin to check the archives for topics on 
      > this.
      > Jim Kinninger
      >
      >    Consider this also:
      >
      >    I don't think I've written about this before but
      >    it was offered in most if not all of my weekend
      >    seminars.
      >
      >    One problem with crafting bundles 'in place' is
      >    getting the first few wires to hold the shape and
      >    routing in the airplane.  Lay out your complex bundle
      >    pathways by laying down supporting guide-wires fabricated from
      >    10AWG single strand copper from Home Depot or similar
      >    supplier. Support the guide-wire on small plastic clamps
      >    using the same holes that will ultimately mount the
      >    final compliment of support clamps.
      >
      >    Build your bundles onto these guide wires using tye-wraps
      >    to bring it all together. Cut of the older wraps as new ones
      >    are added. When you're all done, it's a simple matter to
      >    put the final set of wraps or ties on the bundle after
      >    you've cut the guide-wire from the bundle interior. The
      >    temporary support clamps for the guide-wire are replaced
      >    with the real clamps using the same mounting holes.
      >
      >    Building on top of a guide-wire "skeleton" can go a
      >    long way to having your finished wire bundles look like
      >    they came off a well crafted form board.
      >
      >
      >   Bob . . .
      >
      > 
      
      
 
Other Matronics Email List Services
 
 
These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.
 
 
-- Please support this service by making your Contribution today! --
  
 |