---------------------------------------------------------- AeroElectric-List Digest Archive --- Total Messages Posted Sun 04/08/12: 23 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 05:07 AM - Re: Seems I killed one Odyssey PC625 battery (Ken) 2. 07:37 AM - Re: Troubleshooting Field Breaker (racerjerry) 3. 08:13 AM - Re: Seems I killed one Odyssey PC625 battery (Jeff Luckey) 4. 08:48 AM - Re: Troubleshooting Field Breaker (Jim P) 5. 09:59 AM - Re: ELT Antenna Mount (Speedy11@aol.com) 6. 10:07 AM - Re: Re: Troubleshooting Field Breaker (Bob McCallum) 7. 10:18 AM - Re: Re: ELT Antenna Mount (BobsV35B@aol.com) 8. 10:37 AM - Re: Re: ELT Antenna Mount (Robert Borger) 9. 10:39 AM - Re: ELT Antenna Mount (Rob Housman) 10. 10:49 AM - Re: Next generation wig-wag controller for LED lamps (gregmchugh) 11. 12:36 PM - Re: Re: ELT Antenna Mount (John Morgensen) 12. 03:12 PM - Re: Re: Next generation wig-wag controller for LED lamps (Robert L. Nuckolls, III) 13. 06:05 PM - Conduit in wings. (rayj) 14. 06:29 PM - Re: Conduit in wings. (Charlie England) 15. 06:44 PM - Re: Conduit in wings. (Lynn Cole) 16. 06:58 PM - Re: Conduit in wings. (Jerald Folkerts) 17. 07:16 PM - Re: Re: ELT Antenna Mount (Jared Yates) 18. 07:22 PM - Re: Re: ELT Antenna Mount (Dj Merrill) 19. 08:36 PM - Re: Conduit in wings. (jerb) 20. 08:52 PM - Re: Conduit in wings. (rayj) 21. 10:21 PM - Re: Re: ELT Antenna Mount (Ralph Finch) 22. 10:23 PM - Re: Conduit in wings. (Ralph Finch) 23. 10:27 PM - Re: Conduit in wings. (Ralph Finch) ________________________________ Message 1 _____________________________________ Time: 05:07:44 AM PST US From: Ken Subject: Re: AeroElectric-List: Seems I killed one Odyssey PC625 battery I would expect very little current flow and no need for added resistance between the two paralleled batteries. In a similar situation my dead battery was already high resistance. I could set the charge voltage most anywhere and no current would flow into the dead battery. Sometimes if a dead battery is held at normal voltage for awhile though it will begin to respond and slowly start to accept a charge. I think that is what you are trying to achieve. I've never seen significant current flow between two paralleled batteries although it is probably possible with multiple cells that are truly shorted. Slightly off topic. I find a power supply with limited current to be much more useful than a "bench" battery unless you are trying to spin a starter motor or something. The battery tends to smoke things when there is a short or a problem with the item under test. I use a homemade adjustable current limited power supply but prices are pretty reasonable for such things now. Ken On 07/04/2012 7:37 PM, David Lloyd wrote: > > > ...That probably will fool the charger however, I am not so sure about > the amperage action between the 2 batteries when connected. > > I think the fully charged batt. will flash charge the dead batt. with a > lot of current at least for the several seconds. Would that be enough to > burn up the connecting wire or cause the dead one to do something odd or > dangerous..? > > If tried, I would put some type of resistance between the good and dead > battery so the initial inrush current is limited to some reasonable > level, maybe 20 amps or less. > Hopefully Bob will inject here and fine tune the idea...... > Dave > > ______________________________________________ > > ----- Original Message ----- From: "rayj" > To: > Sent: Saturday, April 07, 2012 1:26 PM > Subject: Re: AeroElectric-List: Seems I killed one Odyssey PC625 battery > > >> >> I believe I saw on this list some time back a possible "cheat" for this >> situation. Connect a good battery and the dead battery in parallel with >> the charger. As I understand it the charger is "tricked" into operating >> and will then charge both batteries. I have brought dead batteries back >> with "dumb" chargers many times, though as others have said, I wouldn't >> use them in a critical application. >> >> Hope this helps. >> >> Raymond Julian >> Kettle River, MN >> >> "And you know that I could have me a million more friends, >> and all I'd have to lose is my point of view." - John Prine >> >> On 04/07/2012 02:04 PM, Jeff Luckey wrote: >>> You can probably bring it back with diminished capacity it could be >>> great as a bench-test battery; but you will need an old-school, >>> stupid charger. And you may have to charge & discharge a few times. >>> >>> Your smart charger has correctly detected that this battery is in >>> trouble, and has refused to charge it. (Imagine that Attitude from >>> a battery charger! Whats next? Grouchy toasters ;) >>> >>> Ive been successful reviving a couple of batts with this technique. >>> But I would NEVER fly with it! >>> >>> ------------------------------------------------------------------------ >>> >>> >>> >>> >>> >>> >> *From:*owner-aeroelectric-list-server@matronics.com >>> [mailto:owner-aeroelectric-list-server@matronics.com] *On Behalf Of >>> *Allen Fulmer *Sent:* Saturday, April 07, 2012 08:12 *To:* >>> Aeroelectric-List *Subject:* AeroElectric-List: Seems I killed one >>> Odyssey PC625 battery >>> >>> Subaru engine with dual electrical system including pair of Odyssey >>> PC625s. >>> >>> Left one battery master switch on all night! >>> >>> 6 yr. old PC625 on that master reading only 6.4 volts. >>> >>> Optimizer battery charger gives error indicating CHARGER/BATTERY >>> FAULT. Charging stopped. >>> >>> Since I was going to replace the batteries anyway before first flight >>> went ahead and bought new PC625. Charger charges it and remaining 6 >>> year old battery just fine. >>> >>> Would love to have a 12 volt battery sitting on the work bench. >>> >>> So - - - is there any method to bring this battery back to life for >>> bench use only? >>> >>> Odyssey PC625 AGM battery and Xenotronics Optimizer Model SX100-1. >>> >>> Thanks, >>> >>> Allen Fulmer >>> >>> RV7 finishing up wiring details before closing top skin. >>> >>> * * >> ________________________________ Message 2 _____________________________________ Time: 07:37:37 AM PST US Subject: AeroElectric-List: Re: Troubleshooting Field Breaker From: "racerjerry" [quote="piavis(at)comcast.net"]I recently had the aircraft down for conditional inspection and after about 6 weeks started the aircraft, and when the alternator was brought on-line, the field breaker is now popping as soon as the alternator switch is closed. > [b] Dont know if I am reading this correctly. Could you be saying that this problem occurred immediately after the condition inspection? If so, it could be a LO-Tech problem, like what was touched / swapped / painted (insulated) / or removed during the inspection. -------- Jerry King Read this topic online here: http://forums.matronics.com/viewtopic.php?p=370285#370285 ________________________________ Message 3 _____________________________________ Time: 08:13:10 AM PST US From: "Jeff Luckey" Subject: RE: AeroElectric-List: Seems I killed one Odyssey PC625 battery Ken makes an interesting point about current-limited power supplies vs batteries for bench testing. I have both, and I find that under some conditions the current-limiting can nuisance trip when used w/ high-inrush loads. If you are concerned about letting the magic smoke out of some device then put a fuse in the output of your bench-test battery, you get the best of both worlds easy & cheap. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Ken Sent: Sunday, April 08, 2012 04:07 Subject: Re: AeroElectric-List: Seems I killed one Odyssey PC625 battery I would expect very little current flow and no need for added resistance between the two paralleled batteries. In a similar situation my dead battery was already high resistance. I could set the charge voltage most anywhere and no current would flow into the dead battery. Sometimes if a dead battery is held at normal voltage for awhile though it will begin to respond and slowly start to accept a charge. I think that is what you are trying to achieve. I've never seen significant current flow between two paralleled batteries although it is probably possible with multiple cells that are truly shorted. Slightly off topic. I find a power supply with limited current to be much more useful than a "bench" battery unless you are trying to spin a starter motor or something. The battery tends to smoke things when there is a short or a problem with the item under test. I use a homemade adjustable current limited power supply but prices are pretty reasonable for such things now. Ken On 07/04/2012 7:37 PM, David Lloyd wrote: > > > ...That probably will fool the charger however, I am not so sure about > the amperage action between the 2 batteries when connected. > > I think the fully charged batt. will flash charge the dead batt. with a > lot of current at least for the several seconds. Would that be enough to > burn up the connecting wire or cause the dead one to do something odd or > dangerous..? > > If tried, I would put some type of resistance between the good and dead > battery so the initial inrush current is limited to some reasonable > level, maybe 20 amps or less. > Hopefully Bob will inject here and fine tune the idea...... > Dave > > ______________________________________________ > > ----- Original Message ----- From: "rayj" > To: > Sent: Saturday, April 07, 2012 1:26 PM > Subject: Re: AeroElectric-List: Seems I killed one Odyssey PC625 battery > > >> >> I believe I saw on this list some time back a possible "cheat" for this >> situation. Connect a good battery and the dead battery in parallel with >> the charger. As I understand it the charger is "tricked" into operating >> and will then charge both batteries. I have brought dead batteries back >> with "dumb" chargers many times, though as others have said, I wouldn't >> use them in a critical application. >> >> Hope this helps. >> >> Raymond Julian >> Kettle River, MN >> >> "And you know that I could have me a million more friends, >> and all I'd have to lose is my point of view." - John Prine >> >> On 04/07/2012 02:04 PM, Jeff Luckey wrote: >>> You can probably bring it back with diminished capacity - it could be >>> great as a bench-test battery; but you will need an old-school, >>> stupid charger. And you may have to charge & discharge a few times. >>> >>> Your smart charger has correctly detected that this battery is in >>> trouble, and has refused to charge it. (Imagine that - Attitude from >>> a battery charger! What's next? . Grouchy toasters ;) >>> >>> I've been successful reviving a couple of batts with this technique. >>> But I would NEVER fly with it! >>> >>> ------------------------------------------------------------------------ >>> >>> >>> >>> >>> >>> >> *From:*owner-aeroelectric-list-server@matronics.com >>> [mailto:owner-aeroelectric-list-server@matronics.com] *On Behalf Of >>> *Allen Fulmer *Sent:* Saturday, April 07, 2012 08:12 *To:* >>> Aeroelectric-List *Subject:* AeroElectric-List: Seems I killed one >>> Odyssey PC625 battery >>> >>> Subaru engine with dual electrical system including pair of Odyssey >>> PC625's. >>> >>> Left one battery master switch on all night! >>> >>> 6 yr. old PC625 on that master reading only 6.4 volts. >>> >>> Optimizer battery charger gives error indicating "CHARGER/BATTERY >>> FAULT. Charging stopped". >>> >>> Since I was going to replace the batteries anyway before first flight >>> went ahead and bought new PC625. Charger charges it and remaining 6 >>> year old battery just fine. >>> >>> Would love to have a 12 volt battery sitting on the work bench. >>> >>> So - - - is there any method to bring this battery back to life for >>> bench use only? >>> >>> Odyssey PC625 AGM battery and Xenotronics Optimizer Model SX100-1. >>> >>> Thanks, >>> >>> Allen Fulmer >>> >>> RV7 finishing up wiring details before closing top skin. >>> >>> * * >> ________________________________ Message 4 _____________________________________ Time: 08:48:30 AM PST US Subject: AeroElectric-List: Re: Troubleshooting Field Breaker From: "Jim P" That was the immediate thought, but there really wasn't anything in the system that was touched. Most of the work was in the engine area but didn't include any wiring or alternator work. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=370290#370290 ________________________________ Message 5 _____________________________________ Time: 09:59:26 AM PST US From: Speedy11@aol.com Subject: AeroElectric-List: Re: ELT Antenna Mount Old Bob is right on target. ELTs are a government-required waste of money. The decision to carry one should be at the choice of the owner/operator. I don't care if mine works or not. I don't plan to depend on it. As Bob said, "Too many rules driven by pure bureaucracy" Check Six, Old Stan In a message dated 4/8/2012 3:03:41 A.M. Eastern Daylight Time, aeroelectric-list@matronics.com writes: Good Afternoon Tim, Maybe the builder feels the same about an ELT as I do. Possibly he/she is just trying to be legal but does not care a whit whether or not it works! My feeling is that the use of an ELT should be a decision for the owner/operator, NOT a requirement of the law. Airliners are not required to carry one. Why should we? Too many rules driven by pure bureaucracy. Do Not Archive. Happy Skies, Old Bob ________________________________ Message 6 _____________________________________ Time: 10:07:55 AM PST US From: Bob McCallum Subject: RE: AeroElectric-List: Re: Troubleshooting Field Breaker How about something like engine ground strap?? Good clean tight connections?? Slightly high resistance may not affect cranking but could mess with voltage measurement by the regulator. Bob McC > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list- > server@matronics.com] On Behalf Of Jim P > Sent: Sunday, April 08, 2012 11:45 AM > To: aeroelectric-list@matronics.com > Subject: AeroElectric-List: Re: Troubleshooting Field Breaker > > > That was the immediate thought, but there really wasn't anything in the system that > was touched. Most of the work was in the engine area but didn't include any wiring or > alternator work. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=370290#370290 > > > > > > > > _- > ==================================================== > ====== > _- > ==================================================== > ====== > _- > ==================================================== > ====== > _- > ==================================================== > ====== > > ________________________________ Message 7 _____________________________________ Time: 10:18:53 AM PST US From: BobsV35B@aol.com Subject: Re: AeroElectric-List: Re: ELT Antenna Mount Hi Stan, Nice to know I am not alone! Happy Skies, Old Bob Do Not Archive In a message dated 4/8/2012 12:00:16 P.M. Central Daylight Time, Speedy11@aol.com writes: Old Bob is right on target. ELTs are a government-required waste of money. The decision to carry one should be at the choice of the owner/operator. I don't care if mine works or not. I don't plan to depend on it. As Bob said, "Too many rules driven by pure bureaucracy" Check Six, Old Stan ________________________________ Message 8 _____________________________________ Time: 10:37:08 AM PST US From: Robert Borger Subject: Re: AeroElectric-List: Re: ELT Antenna Mount Old Bob & Stan,=0A=0AGuess it makes 3 of us.=0ABlue skies & tailwinds,=0AB ob Borger=0AEuropa XS Tri, Rotax 914 w/ Intercooler & Airmaster C/S Prop=0A Little Toot Sport Biplane, Lycoming AEIO-320 EXP=0A3705 Lynchburg Dr.=0ACo rinth, TX 76208-5331=0AH: 940-497-2123=0AC: 817-992-1117=0A=0AOn Apr 08, 2 012, at 12:18 PM, BobsV35B@aol.com wrote:=0A=0AHi Stan,=0A=C2-=0ANice to know I am not alone!=0A=C2-=0AHappy Skies,=0A=C2-=0AOld Bob=0A=C2-=0A Do Not Archive=0A=C2-=0AIn a message dated 4/8/2012 12:00:16 P.M. Centra l Daylight Time, Speedy11@aol.com writes:=0AOld Bob is=C2-right on targe t.=0A=C2-=0AELTs are a government-required waste of money.=C2- The dec ision to carry one should be at the choice of the owner/operator.=C2- I don't care if mine works or not.=C2- I don't plan to depend on it.=0A=C2 -=0AAs Bob said, "Too many rules driven by pure bureaucracy"=0A=C2-=0A ======================== ________________________________ Message 9 _____________________________________ Time: 10:39:28 AM PST US From: "Rob Housman" Subject: RE: AeroElectric-List: ELT Antenna Mount C=99mon, Old Bob, surely your memory is better than that. While the 92nd Congress was indeed controlled by the Democrats, most folks wouldn=99t refer to Nixon as a liberal, but he did sign the bill mandating ELTs. Of course, he also gave us the 55 MPH speed limit and wage and price controls. If you really want to avoid the mandate, fly only single seat aircraft. DO NOT ARCHIVE. Best regards, Rob Housman Irvine, California Europa XS Rotax 914 S/N A070 Airframe complete Avionics soon From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of BobsV35B@aol.com Sent: Saturday, April 07, 2012 11:24 AM Subject: Re: AeroElectric-List: ELT Antenna Mount Good Afternoon Dee, It is obvious that I have not presented the point in a way that you can understand my feelings. It should be a decision we make. NOT a forced solution. We as, individuals, should be able to choose what method we want to use to maintain contact with the rest of the world. I can do at least as good a job of providing guidance for recovery of my aircraft as do the air carriers. I might elect to fly IFR at all times or I may just decide that I do not want any help if I should fail to get where I am going. More likely, I would carry a PLB in areas that would be difficult and nothing at all in flat land Mid America. Lots of possibilities. Long before the rules were forced upon us, I made a practice of carrying a portable VHF communication unit (Remember the Bayside?) and keeping a current IFR chart on board that would let me know what frequency would be monitored by aircraft in the area. My recollection is that IFR flight was NOT mandatory for air carrier aircraft at the time the ELT was foisted upon us. It was the decision of a liberal congress critter that forced the issue. Not the FAA or the aviation industry. The idea is one of personal choice. Happy Skies, Old Bob In a message dated 4/7/2012 1:01:40 P.M. Central Daylight Time, dee.whittington@gmail.com writes: Bob, As I understand it, the reason commercial airliners don't have ELTs is they are always in contact with ATC and on IFR flight plans. If they crash, there is no question of locating them unlike a GA airplane which can choose to fly VFR with no flight plan and not in touch with ATC. Dee On Sat, Apr 7, 2012 at 1:45 PM, wrote: Good Afternoon Tim, Maybe the builder feels the same about an ELT as I do. Possibly he/she is just trying to be legal but does not care a whit whether or not it works! My feeling is that the use of an ELT should be a decision for the owner/operator, NOT a requirement of the law. Airliners are not required to carry one. Why should we? Too many rules driven by pure bureaucracy. Do Not Archive. Happy Skies, Old Bob AKA Bob Siegfried Brookeridge Air Park N3977A In a message dated 4/7/2012 12:31:03 P.M. Central Daylight Time, tim2542@sbcglobal.net writes: Well certainly the omni-directional characteristics of the 1/4 wave antenna are ruined, the vswr, is probably affected, it's horizontally polarized and nicely shielded......It might still work but you'll never know until you need it. If you want to hide ALL the antennas inside structure you probably need a glass plane.... ;-) Tim Cozy Mk IV Sent from my iPad On Apr 7, 2012, at 10:32 AM, "Jeff Luckey" wrote: Please see attached picture: Please understand that my intention is not to be critical, but to learn Is this an effective way to mount an ELT antenna? I understand why this builder chose to mount it this way. But I have concerns that there is a great deal of signal-blocking structure very close to the antenna. What do you RF gurus think? -RF neophyte ________________________________ Message 10 ____________________________________ Time: 10:49:11 AM PST US Subject: AeroElectric-List: Re: Next generation wig-wag controller for LED lamps From: "gregmchugh" Bob, Thanks for the follow-up info. I do like the idea of going with a micro to allow programmable functions with a standard module/connector design. What is the source for the d-sub enclosure you suggested? How much current can be handled by a single pin on the connector? Greg McHugh Read this topic online here: http://forums.matronics.com/viewtopic.php?p=370304#370304 ________________________________ Message 11 ____________________________________ Time: 12:36:52 PM PST US From: John Morgensen Subject: Re: AeroElectric-List: Re: ELT Antenna Mount You guys are not alone. A tracking device like Spot or the HAM radio APRS along with a flight plan filed with friends and family makes a lot more sense. john On 4/8/2012 10:18 AM, BobsV35B@aol.com wrote: > Hi Stan, > Nice to know I am not alone! > Happy Skies, > Old Bob > Do Not Archive > In a message dated 4/8/2012 12:00:16 P.M. Central Daylight Time, > Speedy11@aol.com writes: > > Old Bob is right on target. > ELTs are a government-required waste of money. The decision to > carry one should be at the choice of the owner/operator. I don't > care if mine works or not. I don't plan to depend on it. > As Bob said, "Too many rules driven by pure bureaucracy" > Check Six, > Old Stan > > * > > > * ________________________________ Message 12 ____________________________________ Time: 03:12:46 PM PST US From: "Robert L. Nuckolls, III" Subject: Re: AeroElectric-List: Re: Next generation wig-wag controller for LED lamps At 12:47 PM 4/8/2012, you wrote: Bob, Thanks for the follow-up info. I do like the idea of going with a micro to allow programmable functions with a standard module/connector design. What is the source for the d-sub enclosure you suggested? got a bucket full of them . . . How much current can be handled by a single pin on the connector? 5A but I'd parallel up two pins for each power path . . . there are plenty of extras. I qualified this process on a military targets program about 15 years ago. http://tinyurl.com/7h9h76r for this power distribution controller http://tinyurl.com/8x5rssq for this target http://tinyurl.com/6myc494 Works good, lasts a long time. First gate to pass is to select logic level FETs with sufficient current rating and make sure you can get rid of the heat in this 2.8 x 1.4 footprint. Emacs! Here's the schematic for this particular layout. http://tinyurl.com/7m56z8o Depending on what parts are put on, which are left off, what the values are and what software is in the uC, you can do a lot of different things with it . . . and probably the next generation wig wag. You game to herd byes in a PIC RISC? Bob . . . ________________________________ Message 13 ____________________________________ Time: 06:05:31 PM PST US From: rayj Subject: AeroElectric-List: Conduit in wings. Greetings, I'm planning on completing my aircraft with a minimum electrical system and providing a way to install wingtip lights later. Any experiences anyone has with using different types of conduit in wings would be appreciated. Thanks in advance, Raymond Julian Kettle River, MN "And you know that I could have me a million more friends, and all I'd have to lose is my point of view." - John Prine ________________________________ Message 14 ____________________________________ Time: 06:29:07 PM PST US From: Charlie England Subject: Re: AeroElectric-List: Conduit in wings. On 04/08/2012 08:03 PM, rayj wrote: > > Greetings, > > I'm planning on completing my aircraft with a minimum electrical > system and providing a way to install wingtip lights later. Any > experiences anyone has with using different types of conduit in wings > would be appreciated. > > Thanks in advance, > Raymond Julian > Kettle River, MN > > "And you know that I could have me a million more friends, > and all I'd have to lose is my point of view." - John Prine Van supplies simple plastic snap-bushings for the wire passage holes that you drill in the ribs. If simple bushings is good enough for Van.... Charlie ________________________________ Message 15 ____________________________________ Time: 06:44:05 PM PST US From: Lynn Cole Subject: Re: AeroElectric-List: Conduit in wings. Hi Ray, I used 5/8-inch OD HDPE tubing from McMaster-Carr (www.mcmaster.com) through the lightening holes in the leading-edge ribs of my Murphy Rebel Elite. I supported the conduit at every other rib with Adel clamps. I haven't installed the wings yet, nor have I pulled any wires, so I can't give you much info on how well it works. Lynn Cole Murphy Elite #709 LynnCole@foxvalley.net On Apr 8, 2012, at 8:03 PM, rayj wrote: > > > Greetings, > > I'm planning on completing my aircraft with a minimum electrical > system and providing a way to install wingtip lights later. Any > experiences anyone has with using different types of conduit in > wings would be appreciated. > > Thanks in advance, > Raymond Julian > Kettle River, MN > > "And you know that I could have me a million more friends, > and all I'd have to lose is my point of view." - John Prine > > ________________________________ Message 16 ____________________________________ Time: 06:58:29 PM PST US From: "Jerald Folkerts" Subject: RE: AeroElectric-List: Conduit in wings. Ray, On my Murphy Super Rebel, I used some =BD PEX tubing I had. It weighed roughly the same as the alternatives, and I like the smooth walls for pulling wires vs. the flexible conduit. It also had a higher temperature spec than the flexible conduit. I attached it to the ribs with aircraft grade zip ties. To keep the ribs from cutting into the tubing, I purchased some door edge guard material from a local auto shop. It came in 36=94 strips and I cut it up so the tubing and the back of the zip tie were pulled against the edge guard vs. a sharp rib edge. I anchored the tubing to the root rib with a PVC Pex coupling that I cut in half. That gave me a flange on the outside and the pex ribs on the inside. I used proseal to mate it and a clamp, then removed the clamp when the proseal dried. Jerry Folkerts SR 2500 #093 www.mykitlog.com/jfolkerts From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Lynn Cole Sent: Sunday, April 08, 2012 8:43 PM Subject: Re: AeroElectric-List: Conduit in wings. Hi Ray, I used 5/8-inch OD HDPE tubing from McMaster-Carr (www.mcmaster.com) through the lightening holes in the leading-edge ribs of my Murphy Rebel Elite. I supported the conduit at every other rib with Adel clamps. I haven't installed the wings yet, nor have I pulled any wires, so I can't give you much info on how well it works. Lynn Cole Murphy Elite #709 LynnCole@foxvalley.net On Apr 8, 2012, at 8:03 PM, rayj wrote: Greetings, I'm planning on completing my aircraft with a minimum electrical system and providing a way to install wingtip lights later. Any experiences anyone has with using different types of conduit in wings would be appreciated. Thanks in advance, Raymond Julian Kettle River, MN "And you know that I could have me a million more friends, and all I'd have to lose is my point of view." - John Prine - The AeroElectric-List Email Forum - --> http://www.matronics.com/Navigator?AeroElectric-List - MATRONICS WEB FORUMS - http://forums.matronics.com - List Contribution Web Site - -Matt Dralle, List Admin. --> http://www.matronics.com/contribution ________________________________ Message 17 ____________________________________ Time: 07:16:12 PM PST US Subject: Re: AeroElectric-List: Re: ELT Antenna Mount From: Jared Yates Do your passengers get a vote? On Apr 8, 2012, at 12:57, Speedy11@aol.com wrote: > Old Bob is right on target. > > ELTs are a government-required waste of money. The decision to carry one s hould be at the choice of the owner/operator. I don't care if mine works or not. I don't plan to depend on it. > > As Bob said, "Too many rules driven by pure bureaucracy" > > Check Six, > Old Stan > > > In a message dated 4/8/2012 3:03:41 A.M. Eastern Daylight Time, aeroelectr ic-list@matronics.com writes: > Good Afternoon Tim, > > Maybe the builder feels the same about an ELT as I do. > > > Possibly he/she is just trying to be legal but does not care a whit whethe r > > or not it works! > > > My feeling is that the use of an ELT should be a decision for the > owner/operator, NOT a requirement of the law. > > Airliners are not required to carry one. Why should we? > > Too many rules driven by pure bureaucracy. > > Do Not Archive. > > Happy Skies, > > Old Bob > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________ Message 18 ____________________________________ Time: 07:22:12 PM PST US Subject: Re: AeroElectric-List: Re: ELT Antenna Mount From: Dj Merrill On 4/8/2012 10:15 PM, Jared Yates wrote: > Do your passengers get a vote? Sure! They can vote not to ride in his experimental aircraft. -Dj ________________________________ Message 19 ____________________________________ Time: 08:36:54 PM PST US From: jerb Subject: RE: AeroElectric-List: Conduit in wings. EMT (thin wall) conduit is still heavy - a little here a little there adds up. Ya, Plex isn't bad - light. One I used on another UL type aircraft is drip irrigation tubing. Another factor is what burns and what doesn't, might be a factor to consider for fire spread. jerryb At 08:57 PM 4/8/2012, you wrote: >Ray, > On my Murphy Super Rebel, I > used some =BD PEX tubing I had. It weighed > roughly the same as the alternatives, and I > like the smooth walls for pulling wires vs. the > flexible conduit. It also had a higher > temperature spec than the flexible conduit. I > attached it to the ribs with aircraft grade zip > ties. To keep the ribs from cutting into the > tubing, I purchased some door edge guard > material from a local auto shop. It came in > 36=94 strips and I cut it up so the tubing and > the back of the zip tie were pulled against the > edge guard vs. a sharp rib edge. I anchored > the tubing to the root rib with a PVC Pex > coupling that I cut in half. That gave me a > flange on the outside and the pex ribs on the > inside. I used proseal to mate it and a clamp, > then removed the clamp when the proseal dried. > >Jerry Folkerts >SR 2500 #093 >www.mykitlog.com/jfolkerts > >From: >owner-aeroelectric-list-server@matronics.com >[mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Lynn Cole >Sent: Sunday, April 08, 2012 8:43 PM >To: aeroelectric-list@matronics.com >Subject: Re: AeroElectric-List: Conduit in wings. > >Hi Ray, >I used 5/8-inch OD HDPE tubing from >McMaster-Carr >(www.mcmaster.com) >through the lightening holes in the leading-edge >ribs of my Murphy Rebel Elite. I supported the >conduit at every other rib with Adel clamps. I >haven't installed the wings yet, nor have I >pulled any wires, so I can't give you much info on how well it works. >Lynn Cole >Murphy Elite #709 >LynnCole@foxvalley.net > > >On Apr 8, 2012, at 8:03 PM, rayj wrote: > > ><raymondj@frontiernet.net> > >Greetings, > >I'm planning on completing my aircraft with a >minimum electrical system and providing a way to >install wingtip lights later. Any experiences >anyone has with using different types of conduit in wings would be appreciated. > >Thanks in advance, >Raymond Julian >Kettle River, MN > >"And you know that I could have me a million more friends, >and all I'd have to lose is my point of view." - John Prine > > - The AeroElectric-List Email Forum - > --> > http://www.matronics. com/Navigator?AeroElectric-List > - MATRONICS WEB FORUMS - >http://forums.matronics.com > - List Contribution Web Site - >-Matt Dralle, List Admin. > --> > http://www.matronics.com/contributio n > > >http://www.matronics.com/Navigator?AeroElectric-List > > >http://forums.matronics.com > > >http://www.matronics.com/contribution > > ________________________________ Message 20 ____________________________________ Time: 08:52:01 PM PST US From: rayj Subject: Re: AeroElectric-List: Conduit in wings. Thanks to all who wrote. Fire is a concern with some of the plastic conduit mentioned. I'm concerned about just pulling wire and leaving it loose to rub on wing ribs, even with grommets. I'm thinking some very thin wall al, if I can find it. If I could find some fire resistant composite tubing, I'd look at it but I think it might be too expensive. Thanks again. Raymond Julian Kettle River, MN "And you know that I could have me a million more friends, and all I'd have to lose is my point of view." - John Prine On 04/08/2012 10:34 PM, jerb wrote: > EMT (thin wall) conduit is still heavy - a little here a little there > adds up. Ya, Plex isn't bad - light. One I used on another UL type > aircraft is drip irrigation tubing. Another factor is what burns and > what doesn't, might be a factor to consider for fire spread. > jerryb > > > At 08:57 PM 4/8/2012, you wrote: >> Ray, >> On my Murphy Super Rebel, I used some PEX tubing I had. It weighed >> roughly the same as the alternatives, and I like the smooth walls for >> pulling wires vs. the flexible conduit. It also had a higher >> temperature spec than the flexible conduit. I attached it to the ribs >> with aircraft grade zip ties. To keep the ribs from cutting into the >> tubing, I purchased some door edge guard material from a local auto >> shop. It came in 36 strips and I cut it up so the tubing and the back >> of the zip tie were pulled against the edge guard vs. a sharp rib >> edge. I anchored the tubing to the root rib with a PVC Pex coupling >> that I cut in half. That gave me a flange on the outside and the pex >> ribs on the inside. I used proseal to mate it and a clamp, then >> removed the clamp when the proseal dried. >> >> Jerry Folkerts >> SR 2500 #093 >> www.mykitlog.com/jfolkerts >> >> *From:* owner-aeroelectric-list-server@matronics.com >> [mailto:owner-aeroelectric-list-server@matronics.com] *On Behalf Of >> *Lynn Cole >> *Sent:* Sunday, April 08, 2012 8:43 PM >> *To:* aeroelectric-list@matronics.com >> *Subject:* Re: AeroElectric-List: Conduit in wings. >> >> Hi Ray, >> I used 5/8-inch OD HDPE tubing from McMaster-Carr (www.mcmaster.com >> ) through the lightening holes in the >> leading-edge ribs of my Murphy Rebel Elite. I supported the conduit at >> every other rib with Adel clamps. I haven't installed the wings yet, >> nor have I pulled any wires, so I can't give you much info on how well >> it works. >> Lynn Cole >> Murphy Elite #709 >> LynnCole@foxvalley.net >> >> >> >> On Apr 8, 2012, at 8:03 PM, rayj wrote: >> >> >> > >> >> Greetings, >> >> I'm planning on completing my aircraft with a minimum electrical >> system and providing a way to install wingtip lights later. Any >> experiences anyone has with using different types of conduit in wings >> would be appreciated. >> >> Thanks in advance, >> Raymond Julian >> Kettle River, MN >> >> "And you know that I could have me a million more friends, >> and all I'd have to lose is my point of view." - John Prine >> >> - The AeroElectric-List Email Forum - >> --> http://www.matronics.com/Navigator?AeroElectric-List >> - MATRONICS WEB FORUMS - >> http://forums.matronics.com >> - List Contribution Web Site - >> -Matt Dralle, List Admin. >> --> http://www.matronics.com/contribution >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> http://www.matronics.com/Navigator?AeroElectric-List >> >> >> >> >> >> >> >> >> http://forums.matronics.com >> >> >> >> >> >> >> >> >> >> >> http://www.matronics.com/contribution >> >> >> >> >> > * > > > * ________________________________ Message 21 ____________________________________ Time: 10:21:34 PM PST US From: Ralph Finch Subject: Re: AeroElectric-List: Re: ELT Antenna Mount I wouldn't mind if it were optional, but then for those who don't carry one, I don't want to pay taxes to go look for you. The ELT requirement started when a Congresscritter disappeared in his light plane in Alaska and the military spent a lot of time and money looking for him. Never did find him. You can say they're worthless all you want (ELTs, I mean) but since the government spends money to look for you they have the right to force you to make their job easier. On Sun, Apr 8, 2012 at 9:57 AM, wrote: > ** > Old Bob is right on target. > > ELTs are a government-required waste of money. The decision to carry one > should be at the choice of the owner/operator. I don't care if mine works > or not. I don't plan to depend on it. > > As Bob said, "Too many rules driven by pure bureaucracy" > > Check Six, > Old Stan > > ________________________________ Message 22 ____________________________________ Time: 10:23:06 PM PST US From: Ralph Finch Subject: Re: AeroElectric-List: Conduit in wings. Here's what I did: http://www.mykitlog.com/users/display_log.php?user=rfinch&project=547&category=3998&log=66332&row' On Sun, Apr 8, 2012 at 6:03 PM, rayj wrote: > > Greetings, > > I'm planning on completing my aircraft with a minimum electrical system > and providing a way to install wingtip lights later. Any experiences > anyone has with using different types of conduit in wings would be > appreciated. > > Thanks in advance, > Raymond Julian > Kettle River, MN > > "And you know that I could have me a million more friends, > and all I'd have to lose is my point of view." - John Prine > > ________________________________ Message 23 ____________________________________ Time: 10:27:15 PM PST US From: Ralph Finch Subject: Re: AeroElectric-List: Conduit in wings. I didn't care about fire resistance or non-toxic-smokeproof plastic for the wing conduit. Just used the thinnest-wall irrigation conduit I could find at the local Ace Hardware and Aviation Supply store. Now the fuselage, that's different. I used split-loom and spiral wrap, both fire-resistant, smoke proof, etc. On Sun, Apr 8, 2012 at 8:50 PM, rayj wrote: > > Thanks to all who wrote. Fire is a concern with some of the plastic > conduit mentioned. I'm concerned about just pulling wire and leaving it > loose to rub on wing ribs, even with grommets. I'm thinking some very thin > wall al, if I can find it. If I could find some fire resistant composite > tubing, I'd look at it but I think it might be too expensive. > > Thanks again. > > > Raymond Julian > Kettle River, MN > ------------------------------------------------------------------------------------- Other Matronics Email List Services ------------------------------------------------------------------------------------- Post A New Message aeroelectric-list@matronics.com UN/SUBSCRIBE http://www.matronics.com/subscription List FAQ http://www.matronics.com/FAQ/AeroElectric-List.htm Web Forum Interface To Lists http://forums.matronics.com Matronics List Wiki http://wiki.matronics.com Full Archive Search Engine http://www.matronics.com/search 7-Day List Browse http://www.matronics.com/browse/aeroelectric-list Browse Digests http://www.matronics.com/digest/aeroelectric-list Browse Other Lists http://www.matronics.com/browse Live Online Chat! http://www.matronics.com/chat Archive Downloading http://www.matronics.com/archives Photo Share http://www.matronics.com/photoshare Other Email Lists http://www.matronics.com/emaillists Contributions http://www.matronics.com/contribution ------------------------------------------------------------------------------------- These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.