AeroElectric-List Digest Archive

Thu 04/04/13


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 05:52 AM - Re: Ebus Diode (Eric M. Jones)
     2. 06:15 AM - Re: LED heatsink material? (Eric M. Jones)
     3. 06:59 AM - Re: Re: Ebus Diode (Robert L. Nuckolls, III)
     4. 11:32 AM - Re: Re: Ebus Diode (Roger & Jean)
     5. 12:29 PM - Re: LED strip lighting for panels (Ed Holyoke)
     6. 01:15 PM - Re: LED strip lighting for panels (wynaire@citlink.net)
     7. 02:28 PM - Re: LED strip lighting for panels (Holger Selover-Stephan)
     8. 02:28 PM - Re: LED strip lighting for panels (Andy Crabtree)
 
 
 


Message 1


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    Time: 05:52:13 AM PST US
    Subject: Re: Ebus Diode
    From: "Eric M. Jones" <emjones@charter.net>
    I've been selling these for a decade. My newest version can be used as two parallel, a Y-configuration or just a big diode. Heatsink included. See attached. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=397835#397835 Attachments: http://forums.matronics.com//files/power_deuce_schottky_manual_200.pdf


    Message 2


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    Time: 06:15:37 AM PST US
    Subject: Re: LED heatsink material?
    From: "Eric M. Jones" <emjones@charter.net>
    > Seems like quite a lot of aluminium, and plenty of surface area, but it would nice to find a way of evaluating its effectiveness... other than waiting for the smell of burning semiconductor... Tape this into your toolbox. These are for surfaces touched with a non-calloused finger, not ambients. Cool: 100 degC You can estimate between these numbers quite well. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=397842#397842


    Message 3


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    Time: 06:59:37 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: RE: Ebus Diode
    At 08:25 PM 4/3/2013, you wrote: ><dean.psiropoulos@verizon.net> > >If you want true redundancy then just use two rectifiers in parallel. Actually, if you want redundancy for a failed diode, you would want to wire them in series. Diodes generally fail shorted. So having a good diode in parallel would a bad one would not mitigate the failure. But of course, diodes in series doubles the voltage drop and that's not high on our list of design goals. As long as they're adequately heat-sinked, the diode will outlast the airplane. If not heat adequately sinked, life expectancy is short. The first 'crowbar' ov protection system to go into a TC aircraft can be found on the AA-1 Yankee. Alternator field was supplied through a 3 or 5 amp glass cartridge fuse. I don't recall which right now. Downstream of the fuse they wired a 15 volt, 1-watt, glass zener to ground. In an ov condition, the zener was driven into destructive conduction, it's junction melted and shorted the field supply downstream of the fuse. Crude but it did work . . . with limitations. I ran some tests on this configuration at Electro-Mech after an OEM engineer asked me about it . . . I think it was a guy at Mooney. Sure 'nuf. Fault the regulator, bus votlage jumps, zener discolors and turns black, fuse pops, event over. MUCH slower than legacy OV protection systems that operate in tens of milliseconds . . . but certainly better than no OV protection. I heard of variations on the theme that proved unsatisfactory . . . like replacing the fast-fuse with a slow-blow. Or replacing the zener with its plastic cousin. Plastic zeners and diodes like to blow apart when fused. There was an alternator supplier at OSH one year who advertised "built in OV protection". Some guy came by the B&C booth to tell me about it . . . he was skeptical. I walked over to see what was being offered. Without introducing myself I asked the vendor to tell me all about it. It pointed to a plastic, 1-w zener wired across the alternator's B-terminal to ground. I took some literature and thanked him for the info. Some time later, somebody on the Compuserve AVSIG forum was asking about this same product. He said his alternator went bad and his OV protection 'disappeared' without having done it's job. Upon further inquiry, he said the little wires were still there . . . just the black plastic part was gone. This was an internally regulated alternator and could not be easily fitted with OV protection. Certainly the little glob of plastic was not up to the task. Bob . . .


    Message 4


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    Time: 11:32:10 AM PST US
    From: "Roger & Jean" <mrspudandcompany@verizon.net>
    Subject: Re: Ebus Diode
    > I've been selling these for a decade. My newest version can be used as two > parallel, a Y-configuration or just a big diode. Heatsink included. See > attached. > > -------- > Eric M. Jones Eric, In looking at your attached diagram, it is my assumption that you are using the diodes to supply power to critical for flight devices. My thought is that you would be much better off using 2 fuel pumps and 2 ECU's each running through their own switches to separate batteries and eliminate the diodes. This is a little more costly but my thinking is that it will increase your safety factor by an order of magnitude. Am I wrong on this approach? Roger


    Message 5


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    Time: 12:29:56 PM PST US
    From: Ed Holyoke <bicyclop@pacbell.net>
    Subject: Re: LED strip lighting for panels
    Bob, Is the DIM5-14 the same item as in your drawing and can be modified for dimming the led strip lights by replacing resistors as you suggest? Ed Holyoke On 4/2/2013 12:12 PM, Robert L. Nuckolls, III wrote: > If your airplane has a glare shield, you can > consider the used of LED strip lights similar > to these. > > http://tinyurl.com/c3wozbj > > These strips are assembled from an array > of LED trios in series fitted with the appropriate > series resistor to provide max illumination with > 12vdc applied. Each trio occupies about 2" of > length. > > Three white lights in series do not begin to > output until applied voltage rises to 7.5 volts > or so. At 12 volts, each group of 3 lamps > (about 2" in length) draws about 25 milliamps. > > Assume you need 36" of strip to stretch > across the glare shield (18 trios). You'll > need a dimmer control capable of carrying > 18 x .025 or 0.45 amps. This relatively > low current draw makes the noise-free, linear > regulators more attractive. Referring to this > drawing > > http://tinyurl.com/ccrpzfa > > You see the architecture for a dimmer set up for > incandescent lamps. I.e. 4.5 volts minimum. For service > with these strips, the minimum needs to be raised to > 7.5 volts. Further, we want to fix the adjustment > range at 7.5 - 12v or a delta-V of 3.5 volts. > > Since our stock "pot" is 2.5K, then to get 3.5 > volts dropped across the pot at max resistance, > we need a divider current of 3.5/2500 or 1.4 milliamps. > > The voltage across the upper resistor is fixed at > 1.25 volts by internal characteristics of the > 317 regulator. 1.25V/0.0014A = 892 (910 ohms > is close enough and a standard 5% value). > > Okay, with the pot at min resistance, we need > 7.5 volts total output. (7.5 - 1.25)/0.0014 > equals 4464 ohms (4700 is also a standard > value and sufficiently close). > > So, if you'd care to build your own dimmer the > 390 ohm resistor is replaced with a 910 ohm > resistor; the 910 ohm resistor is replaced with > a 4700 ohm resistor. The TO220 plastic package > version of the LM317 on a modicum of heatsink > would be 'fat' enough and entirely free of noise. > > That 15-foot chunk of strip lighting for $20 is > delivered toyour door at that price and is probably > enough lighting to do 5 airplanes. I've copied B&C > on this posting to see if they'd be interested in > offering an LED strip light version of their DIM5-14 > product. > > http://tinyurl.com/dylkufj > > Bob . . . > > * > > > *


    Message 6


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    Time: 01:15:46 PM PST US
    From: "wynaire@citlink.net" <wynaire@citlink.net>
    Subject: Re: LED strip lighting for panels
    FWIW: There are Ebay sites {China} now offering inexpensive LED dimmers, fo r stirp lighting.-One is one it's way here. If it smokes, I-will post t he peticulars. As always, thanks for your advice.-=0AMike W.=0APS: Now lo oking for an "inexpensive" CS prop governor for a Lyc IO-360 AV. Anyone bui lding one in his -shop? ;))=0A***********=0A=0AFrom: Ed Holyoke <bicyclop @pacbell.net>=0A>To: aeroelectric-list@matronics.com =0A>Sent: Thursday, Ap ril 4, 2013 1:29 PM=0A>Subject: Re: AeroElectric-List: LED strip lighting f or panels=0A>=0A>=0A>Bob,=0A>=0A>Is the DIM5-14 the same item as in your dr awing and can be modified for dimming the led strip lights by replacing res istors as you suggest?=0A>=0A>Ed Holyoke=0A>=0A>On 4/2/2013 12:12 PM, Rober t L. Nuckolls, III wrote: =0A>If your airplane has a glare shield, you can =0A>>consider the used of LED strip lights similar=0A>>to these.=0A>>=0A>>h ttp://tinyurl.com/c3wozbj=0A>>=0A>>These strips are assembled from an array =0A>>of LED trios in series fitted with the appropriate=0A>>series resistor to provide max illumination with=0A>>12vdc applied. Each trio occupies abo ut 2" of=0A>>length.=0A>>=0A>>Three white lights in series do not begin to =0A>>output until applied voltage rises to 7.5 volts=0A>>or so.- At 12 vo lts, each group of 3 lamps=0A>>(about 2" in length) draws about 25 milliamp s.=0A>>=0A>>Assume you need 36" of strip to stretch=0A>>across the glare sh ield (18 trios). You'll=0A>>need a dimmer control capable of carrying=0A>>1 8 x .025 or 0.45 amps. This relatively=0A>>low current draw makes the noise -free, linear=0A>>regulators more attractive. Referring to this=0A>>drawing =0A>>=0A>>http://tinyurl.com/ccrpzfa=0A>>=0A>>You see the architecture for a dimmer set up for=0A>>incandescent lamps. I.e. 4.5 volts minimum. For ser vice=0A>>with these strips, the minimum needs to be raised to=0A>>7.5 volts . Further, we want to fix the adjustment=0A>>range at 7.5 - 12v or a delta- V of 3.5 volts.=0A>>=0A>>Since our stock "pot" is 2.5K, then to get 3.5=0A> >volts dropped across the pot at max resistance,=0A>>we need a divider curr ent of 3.5/2500 or 1.4 milliamps.=0A>>=0A>>The voltage across the upper res istor is fixed at=0A>>1.25 volts by internal characteristics of the=0A>>317 regulator. 1.25V/0.0014A = 892 (910 ohms=0A>>is close enough and a stand ard 5% value).=0A>>=0A>>Okay, with the pot at min resistance, we need=0A>>7 .5 volts total output. (7.5 - 1.25)/0.0014=0A>>equals 4464 ohms (4700 is al so a standard=0A>>value and sufficiently close).=0A>>=0A>>So, if you'd care to build your own dimmer the=0A>>390 ohm resistor is replaced with a 910 o hm=0A>>resistor; the 910 ohm resistor is replaced with=0A>>a 4700 ohm resis tor. The TO220 plastic package=0A>>version of the LM317 on a modicum of hea tsink=0A>>would be 'fat' enough and entirely free of noise.=0A>>=0A>>That 1 5-foot chunk of strip lighting for $20 is=0A>>delivered toyour door at that price and is probably=0A>>enough lighting to do 5 airplanes. I've copied B &C=0A>>on this posting to see if they'd be interested in=0A>>offering an LE D strip light version of their DIM5-14=0A>>product.=0A>>=0A>>http://tinyurl ========= =0A>=0A>


    Message 7


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    Time: 02:28:52 PM PST US
    From: Holger Selover-Stephan <holger-d@shadowbrush.com>
    Subject: Re: LED strip lighting for panels
    I have two of those $6 dimmers on order also. Others have already reported success using them in the RV forum. Holger On Apr 4, 2013, at 10:14 PM, wynaire@citlink.net wrote: > FWIW: There are Ebay sites {China} now offering inexpensive LED dimmers, for stirp lighting. One is one it's way here. If it smokes, I will post the peticulars. As always, thanks for your advice. > Mike W. > PS: Now looking for an "inexpensive" CS prop governor for a Lyc IO-360 AV. Anyone building one in his shop? ;)) > ***********


    Message 8


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    Time: 02:28:57 PM PST US
    From: Andy Crabtree <crabandy@yahoo.com>
    Subject: Re: LED strip lighting for panels
    This is what was recommended by other builders, Kick KR6 $15-$20 on ebay. I haven't "fired" it up yet....=0Ahttp://www.kicklighting.com/Kick-Lighting- KR6.pdf=0A=0A=0A________________________________=0AFrom: "wynaire@citlink.n et" <wynaire@citlink.net>=0ATo: "aeroelectric-list@matronics.com" <aeroelec tric-list@matronics.com> =0ASent: Thursday, April 4, 2013 3:14 PM=0ASubject : Re: AeroElectric-List: LED strip lighting for panels=0A=0A=0AFWIW: There are Ebay sites {China} now offering inexpensive LED dimmers, for stirp ligh ting.-One is one it's way here. If it smokes, I-will post the peticular s. As always, thanks for your advice.-=0AMike W.=0APS: Now looking for an "inexpensive" CS prop governor for a Lyc IO-360 AV. Anyone building one in his -shop? ;))=0A***********=0A=0A=0A=0A>_______________________________ _=0A>From: Ed Holyoke <bicyclop@pacbell.net>=0A>To: aeroelectric-list@matro nics.com =0A>Sent: Thursday, April 4, 2013 1:29 PM=0A>Subject: Re: AeroElec tric-List: LED strip lighting for panels=0A>=0A>=0A>Bob,=0A>=0A>Is the DIM5 -14 the same item as in your drawing and can be modified for dimming the le d strip lights by replacing resistors as you suggest?=0A>=0A>Ed Holyoke=0A> =0A>On 4/2/2013 12:12 PM, Robert L. Nuckolls, III wrote: =0A>If your airpla ne has a glare shield, you can=0A>>consider the used of LED strip lights si milar=0A>>to these.=0A>>=0A>>http://tinyurl.com/c3wozbj=0A>>=0A>>These stri ps are assembled from an array=0A>>of LED trios in series fitted with the a ppropriate=0A>>series resistor to provide max illumination with=0A>>12vdc a pplied. Each trio occupies about 2" of=0A>>length.=0A>>=0A>>Three white lig hts in series do not begin to=0A>>output until applied voltage rises to 7.5 volts=0A>>or so.- At 12 volts, each group of 3 lamps=0A>>(about 2" in le ngth) draws about 25 milliamps.=0A>>=0A>>Assume you need 36" of strip to st retch=0A>>across the glare shield (18 trios). You'll=0A>>need a dimmer cont rol capable of carrying=0A>>18 x .025 or 0.45 amps. This relatively=0A>>low current draw makes the noise-free, linear=0A>>regulators more attractive. Referring to this=0A>>drawing=0A>>=0A>>http://tinyurl.com/ccrpzfa=0A>>=0A>> You see the architecture for a dimmer set up for=0A>>incandescent lamps. I. e. 4.5 volts minimum. For service=0A>>with these strips, the minimum needs to be raised to=0A>>7.5 volts. Further, we want to fix the adjustment=0A>>r ange at 7.5 - 12v or a delta-V of 3.5 volts.=0A>>=0A>>Since our stock "pot" is 2.5K, then to get 3.5=0A>>volts dropped across the pot at max resistanc e,=0A>>we need a divider current of 3.5/2500 or 1.4 milliamps.=0A>>=0A>>The voltage across the upper resistor is fixed at=0A>>1.25 volts by internal c haracteristics of the=0A>>317 regulator. 1.25V/0.0014A = 892 (910 ohms=0A >>is close enough and a standard 5% value).=0A>>=0A>>Okay, with the pot at min resistance, we need=0A>>7.5 volts total output. (7.5 - 1.25)/0.0014=0A> >equals 4464 ohms (4700 is also a standard=0A>>value and sufficiently close ).=0A>>=0A>>So, if you'd care to build your own dimmer the=0A>>390 ohm resi stor is replaced with a 910 ohm=0A>>resistor; the 910 ohm resistor is repla ced with=0A>>a 4700 ohm resistor. The TO220 plastic package=0A>>version of the LM317 on a modicum of heatsink=0A>>would be 'fat' enough and entirely f ree of noise.=0A>>=0A>>That 15-foot chunk of strip lighting for $20 is=0A>> delivered toyour door at that price and is probably=0A>>enough lighting to do 5 airplanes. I've copied B&C=0A>>on this posting to see if they'd be int erested in=0A>>offering an LED strip light version of their DIM5-14=0A>>pro duct.=0A>>=0A>>http://tinyurl.com/dylkufj=0A>>=0A>>=0A>>- Bob . . . =0A> =====================




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