AeroElectric-List Digest Archive

Fri 11/15/13


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     0. 12:11 AM - Make Sure You're Listed! List of Contributors Published in December! (Matt Dralle)
     1. 04:38 AM - Re: Trim motor speed control (donjohnston)
     2. 04:38 AM - Re: Trim motor speed control (donjohnston)
     3. 05:40 AM - Re: Carling G-Series switch configuration (user9253)
     4. 05:57 AM - Re: Trim motor speed control (Eric M. Jones)
     5. 08:43 AM - Switch S700 2-11 (Mike M)
     6. 09:48 AM - Re: Trim motor speed control (Owen Baker)
     7. 12:43 PM - Re: Switch S700 2-11 (Robert L. Nuckolls, III)
     8. 12:43 PM - Re: Re: Trim motor speed control (Robert L. Nuckolls, III)
     9. 12:55 PM - Re: Re: Trim motor speed control (Robert L. Nuckolls, III)
    10. 01:09 PM - Re: Switch S700 2-11 (Mike M)
    11. 08:03 PM - Re: Re: Switch S700 2-11 (Robert L. Nuckolls, III)
    12. 11:02 PM - Re: Battery contactor failure (anthonyharding)
 
 
 


Message 0


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    Time: 12:11:59 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Make Sure You're Listed! List of Contributors Published
    in December! Dear Listers, The List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 USA I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 04:38:24 AM PST US
    Subject: Re: Trim motor speed control
    From: "donjohnston" <don@velocity-xl.com>
    The aircraft is a Velocity XL. The trim motor is the one supplied by the factory. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413138#413138


    Message 2


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    Time: 04:38:26 AM PST US
    Subject: Re: Trim motor speed control
    From: "donjohnston" <don@velocity-xl.com>
    The aircraft is a Velocity XL. The trim motor is the one supplied by the factory. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413139#413139


    Message 3


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    Time: 05:40:49 AM PST US
    Subject: Re: Carling G-Series switch configuration
    From: "user9253" <fransew@gmail.com>
    2GH _ _ _ _CIRCUIT 1 ON_ _ _ _2 CIRCUITS ON_ _ _ _ CIRCUIT 2 ON 2GG _ _ _ 2 CIRCUITS ON _ _ _ CIRCUIT 1 ON _ _ _ OFF The above is quoted from the Carlingswitch data sheet. I interpret this to mean that 2GH is always on, either circuit 1 or circuit 2 is on, or both are on. And 2GG is similar to the 2-10 switch. It can be off, or circuit 1 on, or both circuits 1 & 2 on. It is hard to know for sure without having the switch in hand. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413141#413141


    Message 4


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    Time: 05:57:14 AM PST US
    Subject: Re: Trim motor speed control
    From: "Eric M. Jones" <emjones@charter.net>
    Motor Speed Control-- An important point of trim motor speed controlling is that the torque should not be reduced when the speed is reduced (in fact, it could go up...but not down). This makes regular voltage controllers undesirable except where torque isn't an issue. The second point is that trim speed should usually be reduced as a function of airspeed. Often this is critical and can give the pilot sudden difficulties. Tee-ing off the pitot line and using the pressure signal is easy to do. Many speed controls use an LM3524 modulating PWM chip and a P-fet to drive the trim motor that will take a voltage-input based on the pitot pressure. This makes the motor go faster at slow speeds and slower at high speeds. No input from the pilot is needed. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413143#413143


    Message 5


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    Time: 08:43:43 AM PST US
    Subject: Switch S700 2-11
    From: "Mike M" <mjwings@msn.com>
    Bob, I am looking for a switch that has three potions (Off/On/On). B&C has a switch S700 2-11 which is shown as On/On/Off but does not have a diagram which shows how this switch is wired. Can you provide a schematic of this switch? Mike Marker -------- Mike Marker Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413150#413150


    Message 6


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    Time: 09:48:22 AM PST US
    From: "Owen Baker " <bakerocb@cox.net>
    Subject: Re: Trim motor speed control
    11/15/2013 Hello Don, Thanks for the quick response. I=92ve got the picture. Take a look at the Firgelli Automations FA-SC24 Actuator Speed Controller seen here: http://www.firgelliauto.com/product_info.php?cPath=99&products_id=362 Note the the 12V to 40V operating range. OC ==== From: Don Johnston Sent: Friday, November 15, 2013 10:36 AM Subject: Re: Trim motor speed control Owen, Thanks for reaching out to me. The aircraft is a Velocity-XL. I am trimming a canard-width elevator. I have been told by the factory and other builders that existing trim is right at the upper limit of usable speed. The trim motor is connected to a fiberglass leaf spring. Fon Sent from my Android mobile device.


    Message 7


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    Time: 12:43:47 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Switch S700 2-11
    At 10:42 AM 11/15/2013, you wrote: > >Bob, > >I am looking for a switch that has three potions (Off/On/On). B&C >has a switch S700 2-11 which is shown as On/On/Off but does not have >a diagram which shows how this switch is wired. Can you provide a >schematic of this switch? What are you trying to do? You can wire an on-on-on to be off/on/on by simply leaving one terminal unused. Bob . . .


    Message 8


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    Time: 12:43:48 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Trim motor speed control
    At 07:56 AM 11/15/2013, you wrote: > >Motor Speed Control-- > >An important point of trim motor speed controlling is that the >torque should not be reduced when the speed is reduced (in fact, it >could go up...but not down). This makes regular voltage controllers >undesirable except where torque isn't an issue. Not true. Speed and torque are not directly related in terms of motor performance. Speed of a motor is a function of terminal voltage AND load on the motor. Torque requirement for moving a flight control surface is a function of aero-dynamic loads. For example, the average torque needed to extend a flap from 0-10 degrees is often a small fraction of that required to push it all the way out to 30 degrees. Assuming one wishes to slow flap motion as it approaches fully deployed, there is risk of having the motor STALL under some conditions of load . . . the risk is a function of motor resistance and a REDUCTION in available torque at voltages intended to simply slow it down. It has NOTHING to do with the manner in which voltage is controlled. You can set the terminal voltage of the motor by means of regulated power supply, battery, PWM controller, variable resistor, you name it. As long as you're holding the motor voltage constant, then it's possible to experience an unintended STALL which is illustrated in the following plot of an exemplar motor's performance in a pitch trim actuator. Emacs! Folks that would like to explore all the details of my assertion are invited to download the data package at http://aeroelectric.com/articles/Motors The figure above is an excerpt from one of the figures in that data package. In high speed trim, applied voltage was 26.5 volts which means that for ALL other conditions, the motor speed can be predicted right off the plots. Aerodynamic loads reflected to the motor ranged from .72 oz-in to 1.82 oz-in. With high speed voltage applied, the motor can be expected to run someplace between 3870 and 5304 rpm for a variation of +/- 16%. With low speed voltage applied, the same motor's speed variance from center was predicted to be +/- 100 percent . . . with the motor stalling at max loads. The data package speaks to the characterization of motor stall current as (Eapplied-Ecemf)/Resistance of the motor. Motors being operated at FIXED voltages appear to 'lose torque' because their speed regulation is terrible compared to the higher speed operation. Note that torque-current demand on the motor at say 1.5 oz-in is exactly the same irrespective of speed (applied voltage). The motor appears 'crippled' because the SAME variations in current (CAB) over designed torque range is a LARGER PERCENTAGE of motor's predictable behavior at the lower speed (FDE). Virtually ALL voltage control methodologies popular with the OBAM aviation community are simply modifications to applied voltage. The seemingly 'crippled' behavior of the motor will be the same no matter HOW that voltage is adjusted. LM317, pwm . . . you pick it. There ARE ways to close the loop on speed control by sensing motor current and inserting a derived correction of speed by increasing terminal voltage as load increases . . . or by sensing motor speed with some form of tachometer and closing the loop on measured speed. Assertions for expecting loads on a motor to go UP as shaft speed goes down are incorrect, the flight surface has no way to know that it's moving slower . . . it IS influenced only by change of dynamic pressure and moment arms. >The second point is that trim speed should usually be reduced as a >function of airspeed. Often this is critical and can give the pilot >sudden difficulties. Tee-ing off the pitot line and using the >pressure signal is easy to do. I've designed a number of pitch trim controllers. The first two went on the Lear 55 and the second was a fleet retrofit to the 30 series. I proposed a continuously variable pitch trim rate based on IAS but it proved unnecessary. Trim rates optimized for cruising flight fell into one fairly narrow range, speeds for approach to landing in another narrow range. Turns out that approach:cruise trims in the Lear systems were 4:1 ratio. Use a flaps-not-stowed switch to select high speed and we were done. Bob . . .


    Message 9


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    Time: 12:55:47 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Trim motor speed control
    At 11:46 AM 11/15/2013, you wrote: >11/15/2013 > >Hello Don, Thanks for the quick response. I've got the picture. Take >a look at the Firgelli Automations FA-SC24 Actuator Speed Controller seen here: > ><http://www.firgelliauto.com/product_info.php?cPath=99&products_id=362>http://www.firgelliauto.com/product_info.php?cPath=99&products_id=362 > >Note the the 12V to 40V operating range. Note also the notation: The FA-SC24 is intended to control the speed of one Linear actuator or motor, Do not connect two actuators/motors to the same FA-SC24. The slowest the actuator/motor will run is about 10% of the full speed. Reducing the speed can affect the maximum load the actuator can move. Motor current is proportional to load torque at any speed. There will come a time as voltage falls that STALL torque (Eapplied/Resistance of Motor) is some number smaller than load torque and the motor stalls. The load torque doesn't rise because the speed went down; ability to CARRY rated torque fell off because stall current came down proportionally with the drop in applied voltage. If we could wind the motor with unobtainium having zero resistance, the speed torque curve would not have that left-to-right, downward slope . . . it would be flat. This means that speed is absolutely locked to applied voltage no matter what load is applied. The same motor would be 100% efficient because it doesn't get hot! I've worked with designs that deliberately picked a too-large motor with lower values of internal resistance just to get a flatter speed-torque curve without use of external electronic controls. Bob . . .


    Message 10


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    Time: 01:09:27 PM PST US
    Subject: Re: Switch S700 2-11
    From: "Mike M" <mjwings@msn.com>
    Bob, I want to wire my electronic ignition switch such that to can select the Main or Aux battery bus (Off/Aux Bus/Main Bus). The drawing depicts what I'm thinking. I'm not sure that the S700 2-11 is internally wired as depicted...that is why I asked for clarification on the switch configuration. I also want to use this switch for a pulsed landing light (Off/On Steady/Pulsed) Mike Marker -------- Mike Marker Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413171#413171 Attachments: http://forums.matronics.com//files/ign_sw_184.jpg


    Message 11


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    Time: 08:03:16 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Switch S700 2-11
    At 03:08 PM 11/15/2013, you wrote: > >Bob, > >I want to wire my electronic ignition switch such that to can select >the Main or Aux battery bus (Off/Aux Bus/Main Bus). The drawing >depicts what I'm thinking. I'm not sure that the S700 2-11 is >internally wired as depicted...that is why I asked for clarification >on the switch configuration. > >I also want to use this switch for a pulsed landing light (Off/On >Steady/Pulsed) The S700-2-10 switch can be wired for single pole three postion as shown below . . . just leave the lower throw terminal (3)unhooked and you get the desired behavior. Emacs! Bob . . .


    Message 12


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    Time: 11:02:38 PM PST US
    Subject: Re: Battery contactor failure
    From: "anthonyharding" <anthonyharding41@gmail.com>
    Often this is a great time to install Battery Master Switch...Well then the main battery starter cable through the car is Dead after start up....So i gives a better suggestion you can used the well batteries and you can found the well shop at : http://www.johnslittlegadgetstore.com.au/.. Thanks.. -------- anthony harding Read this topic online here: http://forums.matronics.com/viewtopic.php?p=413193#413193




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