AeroElectric-List Digest Archive

Tue 02/18/14


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 06:00 AM - Re: Contactor recommendation (Robert L. Nuckolls, III)
     2. 06:25 AM - Re: Joining multiple wires (donjohnston)
     3. 06:51 AM - Re: Re: Joining multiple wires (H. Marvin Haught)
     4. 07:16 AM - Re: Re: Joining multiple wires (Robert L. Nuckolls, III)
     5. 08:30 AM - Re: Re: Joining multiple wires (H. Marvin Haught)
     6. 09:28 AM - Re: Re: Joining multiple wires (Bob McCallum)
     7. 05:30 PM - Audio Amp input (user9253)
     8. 05:52 PM - PCB Mfg board house (user9253)
     9. 06:09 PM - Re: Audio Amp input (Charlie England)
    10. 09:31 PM - Re: PCB Mfg board house (Eric Page)
    11. 09:48 PM - Re: Audio Amp input (Eric Page)
    12. 11:35 PM - Re: PCB Mfg board house (user9253)
 
 
 


Message 1


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    Time: 06:00:23 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Contactor recommendation
    At 11:30 AM 2/17/2014, you wrote: >Hello group > >Wondering if I can use a 28V cutler hammer 6041 series contactor in >a 12V system? > >New Type II contactors are way too expensive and exploring good >condition used ones. > >Question is, is it better to use a new inexpensive Type I contactor >or a used Type II. > >Are there recommendations for good quality Type I? I'll suggest you update yourself on the contactor discussions here on the List. In particular, this thread in the archives . . . http://tinyurl.com/kdkbhk7 "Good quality" is not a quantified term. One might infer that the speaker's concerns are for "reliability" in the sense that the part has an attractively low demonstrated failure rate. Or the speaker may be referring to service life wherein the demonstrated effects of wear-and- tear are not so great as to necessitate unduly frequent replacement. But then, both gross failure and wear-out will drive a remove and replace event . . . so perhaps there is little value in differentiating the root cause for the replacement. Contactor failure rooted in any cause is of little safety concern for the failure tolerant design (see chapter 17) . . . it should be only a cost-of-ownership issue. The beer-barrel contactors from White-Rogers/ Stancore and Cole-Hersee . . . http://tinyurl.com/lomgmle . . . have been around for a very long time. They demonstrate low remove/replace rates and are quite economical. One may embrace any number of ideas for 'upgrading' a contactor but in the final analysis, a positive return on investment is exceedingly hard to demonstrate. If it were my airplane . . . Emacs! . . . these can be purchased from a variety of sources. Bob . . .


    Message 2


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    Time: 06:25:14 AM PST US
    Subject: Re: Joining multiple wires
    From: "donjohnston" <don@velocity-xl.com>
    [quote="Bob McC"]Don; The last picture in the post (the "practical example")has ONE wire going to ONE pin, just as designed. How do you feel the need to get 4 wires into the housing??? I must be missing something in your question. Bob McC > -- Bob, My apologies. I didn't see the very bottom image. I followed the sequence and saw the multiple wires to a single ring terminal and figured that was the end of the post. -Don Read this topic online here: http://forums.matronics.com/viewtopic.php?p=418935#418935


    Message 3


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    Time: 06:51:57 AM PST US
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    Subject: Re: Joining multiple wires
    Bob McC - For some reason, your last post did not come through on my email, and I found it on the aeroelectric site. Thank you for the affirmation - and you brought out a point that I have been missing....fusing is to protect the SMALLEST wire in the downstream. Could you provide a practical example? Also, Bob, did you ever get the new edition of the manual completed? Is it available? If so, I would like to make an order. M. Haught Marvin; Yes. The last picture under "practical example" is one way to connect multiple wires to a single source when space within the connector may be an issue. It allows for a single wire into the connector, just as it was designed for and is an acceptable way to take that single wire to multiple devices. (assuming the fusing of that single source is properly protecting the SMALLEST wire attached downstream of it) Bob McC [quote] -- On Feb 17, 2014, at 2:23 PM, Bob McCallum wrote: <robert.mccallum2@sympatico.ca> > > Don; > > The last picture in the post (the "practical example")has ONE wire going to > ONE pin, just as designed. How do you feel the need to get 4 wires into the > housing??? I must be missing something in your question. > > Bob McC > >> -----Original Message----- >> From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list- >> server@matronics.com] On Behalf Of donjohnston >> Sent: Monday, February 17, 2014 1:30 PM >> To: aeroelectric-list@matronics.com >> Subject: AeroElectric-List: Re: Joining multiple wires >> > <don@velocity-xl.com> >> >> [quote="Bob McC"]Don; >> >> Did you read to the very bottom of the page in the link?? >> The section called "practical example"?? >> It shows multiple wires originating from a single wire attached to a > single >> terminal which is, I think, what you're asking to do. (the single wire > would >> go to your single pin on VPX, the multiple wires to your multiple lights.) >> >> Bob McC >> >> >>> -- >> >> >> Yes, I did. >> >> And I wrote: >> >> "that could be a problem since the supply is a pin on a VPX and there may > not be space >> in the connector housing (for 4 wires). >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=418885#418885 >> >> >> >> >> >> >> >> _- >> ======================== ==== >> ===== >> _- >> ======================== ==== >> ===== >> _- >> ======================== ==== >> ===== >> _- >> ======================== ==== >> ===== >> >> > > > > > >


    Message 4


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    Time: 07:16:32 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Joining multiple wires
    At 08:51 AM 2/18/2014, you wrote: >Bob McC - For some reason, your last post did not come through on my >email, and I found it on the aeroelectric site. Thank you for the >affirmation - and you brought out a point that I have been >missing....fusing is to protect the SMALLEST wire in the >downstream. Could you provide a practical example? > >Also, Bob, did you ever get the new edition of the manual >completed? Is it available? If so, I would like to make an order. No, that's some time off yet. I'm having to shoe-horn it into a single word processing application and completely review all past words and illustrations. Rev 12 will be with us for a bit yet . . . Bob . . .


    Message 5


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    Time: 08:30:21 AM PST US
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    Subject: Re: Joining multiple wires
    Okay, where do I order Rev 12? M. Haught On Feb 18, 2014, at 9:16 AM, Robert L. Nuckolls, III wrote: > At 08:51 AM 2/18/2014, you wrote: >> Bob McC - For some reason, your last post did not come through on my email, and I found it on the aeroelectric site. Thank you for the affirmation - and you brought out a point that I have been missing....fusing is to protect the SMALLEST wire in the downstream. Could you provide a practical example? >> >> Also, Bob, did you ever get the new edition of the manual completed? Is it available? If so, I would like to make an order. > > No, that's some time off yet. I'm having to shoe-horn > it into a single word processing application and > completely review all past words and illustrations. > > Rev 12 will be with us for a bit yet . . . > > > Bob . . . > > > >


    Message 6


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    Time: 09:28:25 AM PST US
    From: Bob McCallum <robert.mccallum2@sympatico.ca>
    Subject: Re: Joining multiple wires
    Marvin=3B Lets use Ron's example of several lighting circuits off of one fuse. Preten d he chooses to use 18 gauge wire to run out to some "ice" lights at the en ds of the wings and from the same fuse uses 22gauge wires to bring power to some overhead panel flood lights and some 20 gauge wire leading to a map l ight. The fuse installed would have to be sized to protect the 22gauge wire . The SMALLEST wire downstream of the fuse. You wouldn't want to size the f use for the 18 gauge wire because a short on the 22 gauge might melt the wi re before the fuse blew. A very bad idea. Also keep in mind that the fuse a nd thus SMALLEST wire must be capable of carrying the TOTAL load of ALL ite ms attached to that one fuse. (Even though the loads have their own individ ual wires and all the load isn't actually carried on the smallest wire. Rem ember the fuse protects the wire=2C nothing else.) Bob McC From: handainc@madisoncounty.net Subject: Re: AeroElectric-List: Re: Joining multiple wires Bob McC - For some reason=2C your last post did not come through on my emai l=2C and I found it on the aeroelectric site. Thank you for the affirmatio n - and you brought out a point that I have been missing....fusing is to pr otect the SMALLEST wire in the downstream. Could you provide a practical e xample? Also=2C Bob=2C did you ever get the new edition of the manual completed? I s it available? If so=2C I would like to make an order. M. Haught Marvin=3B=0A =0A Yes. The last picture under "practical example" is one way to connect=0A multiple wires to a single source when space within the connector may be an =0A issue. It allows for a single wire into the connector=2C just as it was=0A designed for and is an acceptable way to take that single wire to multiple =0A devices. (assuming the fusing of that single source is properly protecting =0A the SMALLEST wire attached downstream of it)=0A =0A Bob McC=0A =0A [quote] -- On Feb 17=2C 2014=2C at 2:23 PM=2C Bob McCallum wrote:--> AeroElectric-List message posted by: Bob McCallum <robert.mccallum2@sympatico.ca> Don=3B The last picture in the post (the "practical example")has ONE wire going to ONE pin=2C just as designed. How do you feel the need to get 4 wires into t he housing??? I must be missing something in your question. Bob McC -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list- server@matronics.com] On Behalf Of donjohnston Sent: Monday=2C February 17=2C 2014 1:30 PM Subject: AeroElectric-List: Re: Joining multiple wires <don@velocity-xl.com> [quote="Bob McC"]Don=3B Did you read to the very bottom of the page in the link?? The section called "practical example"?? It shows multiple wires originating from a single wire attached to a single terminal which is=2C I think=2C what you're asking to do. (the single wire would go to your single pin on VPX=2C the multiple wires to your multiple lights. ) Bob McC -- Yes=2C I did. And I wrote: "that could be a problem since the supply is a pin on a VPX and there may not be space in the connector housing (for 4 wires). Read this topic online here: http://forums.matronics.com/viewtopic.php?p=418885#418885 _- === ===== _- === ===== _- === ===== _- === ===== http://www.m &n - &nbs --> h ttp://www.matronics.com/co================ =0A =0A =0A =0A ============0A ============0A ============0A ============0A =0A


    Message 7


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    Time: 05:30:46 PM PST US
    Subject: Audio Amp input
    From: "user9253" <fransew@gmail.com>
    Bob's audio amplifier http://www.aeroelectric.com/DIY/Audio_Iso_Amp_9009-700L.pdf has 10 microfarad capacitors connected to the LM386 input. Does the polarity matter in this circuit? If so, I assume that the curved part of the capacitor symbol is negative. Are the values of the input capacitors and resistors critical? I have seen similar circuits whose capacitors are 1 microfarad and whose resistors are 10K or even 100K. Thanks, Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=418965#418965


    Message 8


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    Time: 05:52:20 PM PST US
    Subject: PCB Mfg board house
    From: "user9253" <fransew@gmail.com>
    I recently designed a circuit board using Cadsoft Eagle. The program is not intuitive and requires reading the directions or watching YouTube tutorials. Even after learning the program, if not used regularly, it is soon forgotten and requires watching the tutorial over again. I could have saved many hours by using ExpressPCB which is very easy to learn. But I wanted to be able to use a more competitive PCB board house. I sent my design to Elecrow in Hong Kong and they made 5 boards 10 x 10 cm for $23 delivered. The boards are beautiful and exactly like I ordered, including my mistakes. :-) The only disadvantage is that it took a whole month from the time I ordered the boards until they arrived in the mail. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=418966#418966


    Message 9


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    Time: 06:09:22 PM PST US
    From: Charlie England <ceengland7@gmail.com>
    Subject: Re: Audio Amp input
    On 2/18/2014 7:28 PM, user9253 wrote: > > Bob's audio amplifier http://www.aeroelectric.com/DIY/Audio_Iso_Amp_9009-700L.pdf has 10 microfarad capacitors connected to the LM386 input. Does the polarity matter in this circuit? If so, I assume that the curved part of the capacitor symbol is negative. > Are the values of the input capacitors and resistors critical? I have seen similar circuits whose capacitors are 1 microfarad and whose resistors are 10K or even 100K. > Thanks, Joe > > -------- > Joe Gores > The straight line is the positive terminal of the capacitor. https://www.google.com/search?q=electrolytic+capacitor+symbol&espv=210&es_sm=93&tbm=isch&tbo=u&source=univ&sa=X&ei=aBEEU5SrG43ykQfX-YHQDQ&ved=0CDUQsAQ&biw=1920&bih=993


    Message 10


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    Time: 09:31:45 PM PST US
    Subject: Re: PCB Mfg board house
    From: Eric Page <edpav8r@yahoo.com>
    Joe, I agree with you re ExpressPCB, PCB123, and similar services. Their software isn't anywhere near as competent as a commercial CAD package, your files are locked into a format that's not portable, and you can only order boards from their overpriced fab service. I tried Eagle some years ago and found its interface impenetrable. I switched to DipTrace and have never looked back. I found it much easier and more intuitive to learn. Take the time to set up the design rules for your board fab in DipTrace, and turn on real-time Design Rules Checking. It will instantly show you if trace spacing is too close, you have unconnected or cross-connected nets, etc. This reduces board errors to zero (unless your source schematic contains errors, of course). Click "Buy" then "Non-Profit" to get a free license. The site also has a nice video guided tour and PDF tutorial document. http://www.diptrace.com/ For prototype or small run PCBs, I use OSH Park. They charge $5 per square inch for three copies of your board, made in the USA, with free USPS First Class Mail shipping. I've put dozens of orders through their system and been very pleased. I had one order a year or so ago that had a manufacturing error in one of the three boards, but they emailed to notify me before the boards even arrived. It made no difference, as I only needed one board. The only time I use a Chinese fab is if I need 2-ounce copper, which is very costly from domestic fabs. If you continue using Eagle, you can just upload your .BRD file to OSH Park. With any other CAD package, you just upload a .ZIP containing your Gerber files. The website shows you a rendering of what your board will look like, then you can order. It's a very slick system. Boards typically arrive in less than two weeks. http://www.oshpark.com/ If you do surface mount designs and want to simplify assembly by using a solder paste stencil, you can get them for very reasonable prices at OSH Stencils. Like OSH Park, you just upload a .ZIP containing your board outline and top paste Gerbers, and the site shows you a picture of your stencil before you order. My last order for two stencils was produced the day after I ordered and arrived in about four days. http://www.oshstencils.com/ Eric On Feb 18, 2014, at 8:51 PM, "user9253" <fransew@gmail.com> wrote: > I recently designed a circuit board using Cadsoft Eagle. The program is not intuitive and requires reading the directions or watching YouTube tutorials. Even after learning the program, if not used regularly, it is soon forgotten and requires watching the tutorial over again. I could have saved many hours by using ExpressPCB which is very easy to learn. But I wanted to be able to use a more competitive PCB board house. I sent my design to Elecrow in Hong Kong and they made 5 boards 10 x 10 cm for $23 delivered. The boards are beautiful and exactly like I ordered, including my mistakes. :-) The only disadvantage is that it took a whole month from the time I ordered the boards until they arrived in the mail. > > -------- > Joe Gores


    Message 11


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    Time: 09:48:11 PM PST US
    Subject: Re: Audio Amp input
    From: Eric Page <edpav8r@yahoo.com>
    Joe, If you really want to split hairs, the symbol on Bob's schematic does mean polarized capacitor, but many symbol guides use it interchangeably with the symbol that uses two straight lines (unpolarized). For schematics drawn in the US, unless you see a "+" on the straight line, it's generally safe to assume the cap is unpolarized. If you look at the photos of Bob's circuit board, you can see that he used unpolarized ceramic capacitors across the board. I'll leave it to Bob to handle your question about R and C values on the input. I suspect he chose those values for reasons of impedance matching... Eric On Feb 18, 2014, at 8:28 PM, "user9253" <fransew@gmail.com> wrote: > Bob's audio amplifier http://www.aeroelectric.com/DIY/Audio_Iso_Amp_9009-700L.pdf has 10 microfarad capacitors connected to the LM386 input. Does the polarity matter in this circuit? If so, I assume that the curved part of the capacitor symbol is negative. > Are the values of the input capacitors and resistors critical? I have seen similar circuits whose capacitors are 1 microfarad and whose resistors are 10K or even 100K. > Thanks, Joe > > -------- > Joe Gores


    Message 12


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    Time: 11:35:23 PM PST US
    Subject: Re: PCB Mfg board house
    From: "user9253" <fransew@gmail.com>
    Eric, Thanks for that information. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=418976#418976




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