AeroElectric-List Digest Archive

Thu 05/22/14


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 08:56 AM - Re: Aerovoltz and Starter Draw (was Z-17 Schematic) (Robert L. Nuckolls, III)
     2. 10:14 AM - Battery choice (Dj Merrill)
     3. 10:57 AM - Re: Battery choice (Charlie England)
     4. 11:05 AM - Re: Battery choice (Robert L. Nuckolls, III)
     5. 11:11 AM - Re: Battery choice (Jeff Luckey)
     6. 06:19 PM - Re: Battery choice (Dj Merrill)
 
 
 


Message 1


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    Time: 08:56:32 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Aerovoltz and Starter Draw (was Z-17 Schematic)
    At 07:45 PM 5/21/2014, you wrote: ><mrcc1234@sbcglobal.net>In > >The Aerovoltz is in the mail as they say and I can report the >details as soon as I get it. >You probably spell out how to build the cap check curves in your >book so I will look into that. Actually the task is a bit more complicated. I did a report on a 'leading technology' battery http://tinyurl.com/qe6yy6c to explore its performance numbers. Turns out to be a pretty good 100AH battery for an RV or some such . . . http://tinyurl.com/nf47dgk . . . but demonstrates 0.0063 ohms internal resistance. A 24-volt incarnation of this same battery would give us about 38AH at the 1-hour rate in an airplane . . . but would have 0.024 ohms internal resistance! It wouldn't crank its way out of a wet paper sack. Gathering this class of data takes some test equipment. If you would volunteer your battery to receive about 4 charge-recharge cycles in accordance with manufacturer's recommendations for the test, I'd be pleased to gather and publish the data to the OBAM aviation community. >Good to know that 4awg should be sufficient at least that saves a >little weight. I was having trouble figuring out how much current to >assume was being drawn during a cold start to base the wire size calc on. Inrush can be higher but a 200A average cranking effort is about right . . . and by "cold" we mean below freezing when you probably wouldn't want to go flying anyhow. As I recall, cabin heat in that airplane is . . . shall we say . . . marginal? Bob . . .


    Message 2


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    Time: 10:14:58 AM PST US
    Subject: Battery choice
    From: Dj Merrill <deej@deej.net>
    I'm trying to decide on a battery. Many people are using the Odyssey PC680 with good results. It is a somewhat expensive battery: http://www.apexbattery.com/odyssey-pc680-marine-battery-marine-batteries-odyssey-marine-batteries.html?utm_source=googlepepla&utm_medium=adwords&id=18283950120&gclid=CIaiifviv74CFXRo7AodqxYANA In our UPS units we use a UB12180 battery (or equivalent), which is 1/3 the cost of the PC680 and has better specs: http://www.apexbattery.com/abiomed-bvs-5000-biventricular-support-battery-sealed-lead-acid-batteries-abiomed-batteries.html Are there any reasons why I should not be using this battery in my aircraft? My battery is mounted in the tail section, and it is not exposed to the direct heat and vibration of the engine compartment, if that makes any difference. -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/


    Message 3


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    Time: 10:57:00 AM PST US
    From: Charlie England <ceengland7@gmail.com>
    Subject: Re: Battery choice
    On 5/22/2014 12:13 PM, Dj Merrill wrote: > > I'm trying to decide on a battery. Many people are using the Odyssey > PC680 with good results. It is a somewhat expensive battery: > > http://www.apexbattery.com/odyssey-pc680-marine-battery-marine-batteries-odyssey-marine-batteries.html?utm_source=googlepepla&utm_medium=adwords&id=18283950120&gclid=CIaiifviv74CFXRo7AodqxYANA > > In our UPS units we use a UB12180 battery (or equivalent), which is 1/3 > the cost of the PC680 and has better specs: > > http://www.apexbattery.com/abiomed-bvs-5000-biventricular-support-battery-sealed-lead-acid-batteries-abiomed-batteries.html > > Are there any reasons why I should not be using this battery in my > aircraft? > > My battery is mounted in the tail section, and it is not exposed to the > direct heat and vibration of the engine compartment, if that makes any > difference. > > -Dj > I did some digging a few years ago, & it seems that UPS and wheelchair/scooter batteries' chemistry is tweaked a bit differently from starting batteries. They are intended to be discharged somewhat slower, with deeper discharge (think 'marine' battery), but struggle a bit to deliver high short term bursts of energy, like you need to start a big engine. The easy way to spot the difference (if you can get full specs) is to compare the internal resistance numbers. For starting, lower is better. Another, less reliable way is to just look at the terminals. Many UPS batteries have terminals that are much too small to handle 200+ amps. I've been using 'brand-x' batteries in my planes for many years, & my experience is that some of the 18 AH rated batteries like the one you linked might struggle just a bit with a higher compression a/c engine, but you can usually buy a 20AH or 22AH model from the same series with almost identical case size, & it will provide almost enough 'grunt' to taxi the plane with the starter. :-) Price is still much lower than the Odyssey. Model number will be something like '12200' or '12220' instead of 12180 (the 18 indicated the AH rating). Most on-line battery sales operations now sell 'brand x' motorcycle/watercraft/etc starting batteries that are drop-in replacements for the Odyssey; that's the easiest way to get a suitable substitute at a lower price. FWIW, Charlie


    Message 4


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    Time: 11:05:08 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Battery choice
    In our UPS units we use a UB12180 battery (or equivalent), which is 1/3 the cost of the PC680 and has better specs: http://www.apexbattery.com/abiomed-bvs-5000-biventricular-support-battery-sealed-lead-acid-batteries-abiomed-batteries.html Are there any reasons why I should not be using this battery in my aircraft? None that I can think of . . . without a doubt the freshly installed battery will perform satisfactorily. The 18 Ah battery and form-factor have proven adequate to a huge segment of OBAM aircraft. The question that nobody can answer is cost of ownership for this battery. Figure sale price + shipping + maintenance costs for the less expensive battery. Is it likely that the more expensive battery will have a lower cost per flight hour than 3x the cheaper one? Probably not. 2x the cheaper one? Again, probably not. But that assertion is not supported with any data for either robustness + your working environment + possibly replacing the battery after cap-checks show it to be unsuitable for further flight. The risks are low. Try the less expensive battery and keep notes. Without having hard numbers on relative performance to stack against numbers for how YOU need to use the battery, nobody has the tools to either recommend or discourage the experiment. Let us know what you decide and what you find out in a year or so. Got a load tester? You might want to own one of these things. http://tinyurl.com/3gnnwrt This modern incarnation of 1930's technology is to batteries as a hammer is to nails. Bob . . .


    Message 5


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    Time: 11:11:40 AM PST US
    From: Jeff Luckey <jluckey@pacbell.net>
    Subject: Re: Battery choice
    DJ,=0A=0AI wonder if those stats for the cheaper battery are a little "opti mistic"?=0A=0A=0A-Jeff=0A=0A=0A________________________________=0A From: Dj Merrill <deej@deej.net>=0ATo: aeroelectric-list@matronics.com =0ASent: Thu rsday, May 22, 2014 10:13 AM=0ASubject: AeroElectric-List: Battery choice t>=0A=0A--- I'm trying to decide on a battery.- Many people are usi ng the Odyssey=0APC680 with good results.- It is a somewhat expensive bat tery:=0A=0Ahttp://www.apexbattery.com/odyssey-pc680-marine-battery-marine-b atteries-odyssey-marine-batteries.html?utm_source=googlepepla&utm_medium =adwords&id=18283950120&gclid=CIaiifviv74CFXRo7AodqxYANA=0A=0A-- - In our UPS units we use a UB12180 battery (or equivalent), which is 1/3 =0Athe cost of the PC680 and has better specs:=0A=0Ahttp://www.apexbattery. com/abiomed-bvs-5000-biventricular-support-battery-sealed-lead-acid-batteri es-abiomed-batteries.html=0A=0A--- Are there any reasons why I should not be using this battery in my=0Aaircraft?=0A=0A--- My battery is m ounted in the tail section, and it is not exposed to the=0Adirect heat and vibration of the engine compartment, if that makes any=0Adifference.=0A=0A- Dj=0A=0A-- =0ADj Merrill - N1JOV - VP EAA Chapter 87=0ASportsman 2+2 Builde r #7118 N421DJ - http://deej.net/sportsman/=0AGlastar Flyer N866RH - http:/ =


    Message 6


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    Time: 06:19:08 PM PST US
    Subject: Re: Battery choice
    From: Dj Merrill <deej@deej.net>
    On 5/22/2014 1:56 PM, Charlie England wrote: > but you can usually buy a 20AH or 22AH model from the same series with > almost identical case size, & it will provide almost enough 'grunt' to > taxi the plane with the starter. :-) Price is still much lower than > the Odyssey. Model number will be something like '12200' or '12220' > instead of 12180 (the 18 indicated the AH rating). Charlie, Good advice, thanks! $44 including shipping from Amazon for the UB12220 battery, 12v 22Ah in the same form factor. A plus is that it is 9 lbs lighter than the 25 Ah battery it will be replacing (a B and C model BC110-1). Bob, I will report back to the list as to how it performs. I have a low compression 150hp Lycoming O-320 with a light weight starter, so it should hopefully turn it over with no difficulty. -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/




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