AeroElectric-List Digest Archive

Sat 06/28/14


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 06:24 AM - Re: Serial Data Logger (Robert L. Nuckolls, III)
     2. 06:21 PM - More MGL Enigma issues (Richard Girard)
 
 
 


Message 1


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    Time: 06:24:29 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Serial Data Logger
    At 08:40 PM 6/27/2014, you wrote: I've used the analog inputs on that item with vibration sensors and strain gauges recording at up to 1500 sps mounted on a prop hub but you need to be a tinkerer to set it up and condition the sensor inputs. Biggest issue is probably how to analyse the data. I've used gnuplot and octave which are free but it can be very time consuming. If a lower sample rate is acceptable, for most folks I'd recommend a more plug and play type recorder that includes analysis and display software. Bob has mentioned a starter unit for around $50. that looked much simpler to use. http://www.dataq.com/products/startkit/di145.html#ordernow Ken I am always pleased to see discussions on the art and science of data gathering. Had a discussion with some folks yesterday about a woodruff key failure in a flap drive system . . . when I asked if anyone had deduced the moment of inertia for the equipment downstream of the motor . . . I got this blank stare. The ability to go measure and record things for a very few dollars has been growing by leaps and bounds. I introduced PC based DAS to Beech in 1999 with a program to characterize pitch trim vs. autopilot performance on the Beechjet. At that time, the 'tall boy' in DIY data acquisition was a $100 'dongle' that plugged into the serial port of a Win95 laptop. It gathered 8 channels of 12 bit analog data at 1000 samples per second for every channel! I had to limit data gathering runs to 16 minutes each due to a file size limitation on the application that supported the hardware. Nonetheless, for a few hundred dollars and 1 week of fixture building, I was able to gather very high quality data on a par with legacy instrumentation that occupied a 100 pound rack bolted to the floorboards and took a crew several days to install and wire to the aircraft. In later years on the same program, I built a qualification test fixture for those same pitch trim motors Emacs! This time, a combination of both data gathering and test control was orchestrated out of a PC using the two dark green Weeder Technology boards seen here. $70 each as I recall. Yeah, that's a cake pan chassis. Today you can purchase 6 channels of 10 bit input complete with graphical user interface software for $12 shipped to your door. http://tinyurl.com/kd2gb4g Equipment for fast and accurate measurement and recording is no longer the bottleneck . . . doing the interface between the airplane and the DAS becomes the problem to be solved. That light green interface board took a day to lay out and another day to stuff it. Then I spent about a week instrumenting the motors and getting them into the chamber. Emacs! Emacs! If that screen looks a bit like PC-DOS, you're right. I keep a DOS laptop around just for the purpose of quickly firing up a bevy of test tools to go-get-numbers. That Weston transistorized "VTVM" has been in my toolbox for 40 years . . . still works fine. Emacs! Emacs! As owners/builders/designers of systems on OBAM aircraft, we have 100 times the opportunity to get numbers on the things that define how our machines function. This List probably represents one of the greatest concentration of experience, talent and lessons-learned in OBAM aviation for things electrical. Our brothers in the CAFE organization pick up the slack on power plants and airframes. If anyone has both curiosity and opportunity to explore the numbers on their airplane . . . bring it up here on the list. The talent to assist you is right here . . . Bob . . .


    Message 2


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    Time: 06:21:27 PM PST US
    Subject: More MGL Enigma issues
    From: Richard Girard <aslsa.rng@gmail.com>
    To avoid brownout during start up we installed a Mitchell oil pressure gauge as a supplement to the MGL. The tech folks at Mitchell helped us get the right gauge for the VDO single wire pressure sender (VDO p/n 360-004) and everything seemed to be working fine until they weren't. We traced the problem to a failed sender and installed a new one today. Per VDO the sender was installed dry to ensure it has a good ground. It seems to work fine with the Mitchell gauge, but won't produce a steady reading on the MGL. I've tried every setting in the setup menu for the oil pressure sender and the only one that works is for a 0 to 5 volt sender (the other three options are for automotive resistance style, Rotax 5 to 20 mA, and .5 to 4.5 volt). All the others lock up at somewhere between 133 and 139 PSI. With the menu set for the 0 to 5 volt sender the pressure varies between 62 and 80 PSI at 2200 RPM. When I go into the menu that allows me to see the raw data coming into the RADC unit it shows the sender is putting out .32 to .39 volts at 2200 RPM. If I decrease the RPM to 1850 the sender output goes up to .35 to .41 volts. This corresponds to 65 to 85 PSI on the Enigma. The part that truly makes my head hurt is that at VDO's website; http://www.vdo-instruments.com/sensors/pressure-sensors-switches/pressure-sender-150-psi-1-8-27npt-29-12.html The sender is described as sending a signal from 10 to 180 ohms yet, as I said, using the automotive resistance style setting in the setup menu causes the Enigma reading to lock up at 133 PSI. Last, does anyone know where to get current documentation on the Enigma? What the owner has appears to be an early revision that bears little resemblance to the current software version installed in the EFIS. On MGL's website I get a 404, page not found error when I try the documentation page. Rick Girard It isn't necessary to have relatives in Kansas City in order to be unhappy. - Groucho Marx




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