AeroElectric-List Digest Archive

Thu 11/06/14


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 03:29 AM - Re: lithium facts (Jan de Jong)
     2. 07:05 AM - What tool do you use to crimp these? (Jeffrey W. Skiba)
     3. 08:09 AM - Re: What tool do you use to crimp these? (Stein Bruch)
     4. 02:06 PM - Re: Ammeter going haywire (Bill Bradburry)
     5. 07:42 PM - Re: Ammeter going haywire (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 03:29:32 AM PST US
    From: Jan de Jong <jan_de_jong@casema.nl>
    Subject: Re: lithium facts
    On 11/5/2014 9:22 PM, Robert L. Nuckolls, III wrote: > <nuckolls.bob@aeroelectric.com> > > At 12:46 2014-11-05, you wrote: >> <jan_de_jong@casema.nl> >> >> Well, all I can say - I'm amazed. >> I wonder why I never read anything anywhere but 3.6V to 3.7V - with >> dire warnings about exceeding much... >> >> By the way, these people show 90% charge at 3.6V (100% at 4.2V): >> http://www.powerstream.com/LLLF.htm > > Check out this page . . . > > http://tinyurl.com/2349lq2 > > and the links cited thereon. Isidor Buchmann is > about as knowledgeable as they come about batteries > exceeded only by his generosity for sharing what > he knows. > > > Bob . . . > Interesting. It remains difficult to know when generic "Li-ion" data applies and when specific data is needed for one of the cathode chemistries: "LCO", "LMO", "LFP", "NMC", "NCA", "LTO" see http://batteryuniversity.com/learn/article/types_of_lithium_ion http://batteryuniversity.com/learn/article/lithium_based_batteries What I am guessing at the moment: - the aging mechanisms and lifetime statistics are similar but some are more robust than others - the maximum cell voltage (4.2V) applies to all - charging method and charging phases are similar but they have different capacity vs. final charging voltage curves charging LFP beyond 3.6V doesn't add much, charging LCO beyond 3.8V to 4.2V adds most of the charge see http://www.powerstream.com/lithuim-ion-charge-voltage.htm (the average force required to get an ion into a crystal location is different) - they have different (slow) discharge voltage curves (LFP flat at about 3.2V, LCO steadily decreasing from 3.9V) I could be wrong. Jan de Jong


    Message 2


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    Time: 07:05:34 AM PST US
    From: "Jeffrey W. Skiba" <jskiba@icosa.net>
    Subject: What tool do you use to crimp these?
    What tool do you use to crimp these? DQo DQoNClNlbnQgZnJvbSBteSBpUGhvbmU


    Message 3


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    Time: 08:09:35 AM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: What tool do you use to crimp these?
    Those are affectionately referred to as "flag terminals", so if you have a ratcheting crimper with removable jaws, sometimes you can get a set of jaws for flags, otherwise do a quick google for flag terminal crimper and you'll find lots of options. That said, if you are careful (and depending on the brand of flag terminal), sometimes you can use a regular terminal crimper for them with good success. Cheers, Stein -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Jeffrey W. Skiba Sent: Thursday, November 06, 2014 9:04 AM Subject: AeroElectric-List: What tool do you use to crimp these? What tool do you use to crimp these?


    Message 4


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    Time: 02:06:55 PM PST US
    From: "Bill Bradburry" <bbradburry@verizon.net>
    Subject: Ammeter going haywire
    Bob, I am pretty sure that it is reading battery charge current. It is too low to be alternator output or load I think. He had been doing some work on the engine and had run the battery down considerably trying to start it. On the next flight the amps jumped up to 8 on start then gradually reduced to about 4 by the end of the flight. The next flight the amps jumped up to 4 on start then came down to about 2.5 by the end of the flight. Somewhere in here his mechanic told him he needed a new battery so he replaced the battery. The next flight with the new battery the amps jumped up to about 4 on start, then dropped to about 2 amps for about 10 minutes then started the gradual climb to 9 amps over the next 40 minutes. The next flight the amps jumped to about 3 on start then dropped to about 2 for 10 minutes then slowly climbed to over 4 amps for the next 40 minutes or so. This now seems to be the standard. Any ideas would be welcomed. Bill _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bob McCallum Sent: Wednesday, November 05, 2014 11:56 PM Subject: RE: AeroElectric-List: Ammeter going haywire First question is what current is this ammeter reading ?? Alternator output ?? Battery charge current ?? Buss current on some buss ?? Something else ?? Bob McC _____ From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bill Bradburry Sent: Thursday, November 06, 2014 12:28 AM Subject: AeroElectric-List: Ammeter going haywire What could cause the amperage that normally reads about two and a half amps to suddenly start a smooth and gradual climb over about 35 minutes to 9 amps? Does this mean the battery is going south? Something else? Bill www.buildersbooks.com www.mypilotstore.com http://www.matronics.com/Navigator?AeroElectric-List http://forums.matronics.com


    Message 5


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    Time: 07:42:40 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Ammeter going haywire
    At 16:05 2014-11-06, you wrote: Bob, I am pretty sure that it is reading battery charge current. It is too low to be alternator output or load I think. He had been doing some work on the engine and had run the battery down considerably trying to start it. On the next flight the amps jumped up to 8 on start then gradually reduced to about 4 by the end of the flight. The next flight the amps jumped up to 4 on start then came down to about 2.5 by the end of the flight. Somewhere in here his mechanic told him he needed a new battery so he replaced the battery. The next flight with the new battery the amps jumped up to about 4 on start, then dropped to about 2 amps for about 10 minutes then started the gradual climb to 9 amps over the next 40 minutes. The next flight the amps jumped to about 3 on start then dropped to about 2 for 10 minutes then slowly climbed to over 4 amps for the next 40 minutes or so. This now seems to be the standard. Any ideas would be welcomed. Bill Those readings don't make any sense to me. If it's a battery ammeter, then the current right after start . . . ESPECIALLY with a badly depleted battery, would peak at some rather large number . . . perhaps 20A or more immediately after the alternator comes on line and tapers to zero over time. These numbers are too low to be real . . . First, we need to identify just what the ammeter is reading. Does it have a zero centered needle with minus readings to the left and plus readings to the right? If so, sit in the cockpit with engine off and turn EVERYTHING in the airplane ON and tell us what the ammeter reads. If the ammeter has zero at the left and full scale at the right, then it's not a battery ammeter. Again, with the engine not running and EVERYTHING in the airplane turned ON, what does the ammeter read? Finally, with the engine running and everything in the airplane OFF except the alternator, what does the ammeter read? Then turn everything ON and take a reading (you need to do this at about 2000 rpm). Finally, if you turn the alternator OFF while everything else in the airplane is ON, what does the ammeter read. In all three series of tests above, take voltmeter readings at the bus also. Unitl we first determin exactly what this ammeter is attempting to tell us -AND- get some numbers based on behavior, there's not enough data to craft any sort of diagnosis. By the way, what engine, alternator and battery sizes are we talking about? Bob . . . Bob . . .




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