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     1. 10:56 AM - Shorted battery caused crash (user9253)
     2. 12:36 PM - Re: Shorted battery caused crash (Robert L. Nuckolls, III)
 
 
 
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| Subject:  | Shorted battery caused crash | 
      
      
      There is an article on page 50 of the April 2015 issue of Kitplanes Magazine about
      aircraft design risks.  The article mentions a 2012 crash of a P-51 replica
      that made a forced landing after one of the two batteries shorted, resulting
      in the stoppage of the electrically dependent engine.
      NTSB Report: http://tinyurl.com/nbso2eg
      Quote from Kitplanes, ". . .the design must allow the pilot to disconnect the batteries
      from each other to prevent dual-battery depletion.  This FEW Mustang's
      battery connections didn't include a disconnect feature."
      Does anyone know what type of batteries these were, flooded or AGM?  If an electrically
      dependent aircraft with dual batteries experienced an electrical failure
      due to a short circuit, either internal to a battery or external, and the
      engine and electronics quit, would there be any other symptoms like battery contactors
      chattering?  Would the pilot know what action to take?  Shutting off
      one or both battery contactors might seem counter-intuitive if the pilot had not
      previously thought about this scenario.
      Joe
      
      --------
      Joe Gores
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=439046#439046
      
      
Message 2
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| Subject:  | Re: Shorted battery caused crash | 
      
      At 12:55 2015-03-04, you wrote:
      >
      >There is an article on page 50 of the April 2015 issue of Kitplanes 
      >Magazine about aircraft design risks.  The article mentions a 2012 
      >crash of a P-51 replica that made a forced landing after one of the 
      >two batteries shorted, resulting in the stoppage of the electrically 
      >dependent engine.
      >NTSB Report: http://tinyurl.com/nbso2eg
      
         Yeah, read that. Not enough information. The
         NTSB assertions MIGHT be correct but even if
         so, there is little to be gained from this
         event-narrative other than "Be careful out there,
         what you don't know might prevent you from
         ever knowing further . . ."
      
         I've read perhaps 100 of what I call, "dark-n-stormy
         night stories" over the years. I don't recall reading
         a single narrative that offered an analysis of
         root cause and potential remedy for a design
         deficiency.  The author's assertions could not
         go beyond, "Be attentive and ask around . . .
          particularly from informed sources."
      
         From the NTSB probable cause statement:
      
      The pilot reported that there was an electrical system failure during 
      the cruise portion of the test flight, which resulted in insufficient 
      voltage to maintain engine operation using either the primary or 
      secondary battery circuits. Following the total loss of engine power, 
      the pilot elected to perform a wheels-up landing on a gravel road. 
      The non-certificated automobile engine that was installed in the 
      airplane was equipped with a computer-controlled electronic ignition 
      system and high-pressure fuel pumps. According to the pilot/builder, 
      the airplane incorporated two 12-volt batteries wired in parallel to 
      supply voltage to the main power bus to power the engine systems. 
      Post accident examination revealed that the primary battery had an 
      internal short and would not take a charge. The secondary battery was 
      found below normal service voltage, but could be recharged. 
      Postaccident testing revealed that the two batteries were not 
      isolated from each other; as a result, an internal short of one of 
      the two batteries could drain the other battery's charge. No 
      anomalies were found with the remaining electrical system components 
      or wiring paths.
      
      The National Transportation Safety Board determines the probable 
      cause(s) of this accident as follows:
          * An internal failure of one of the electrical system's two 
      batteries combined with the inadequate electrical system design, 
      which resulted in a total loss of engine power.
      
         Clearly, this system did not benefit from
         an artfully conducted FMEA. This had
         nothing to do with selection of batteries
         but upon how the batteries were implemented.
      
         Just between you and me, I'm skeptical of
         the shorted battery thingy . . . if one cell
         shorts, it becomes a 10v battery. The alternator
         goes into full-bore output in an attempt to
         bring it's terminal voltage back to 14+
         volts but in any case, system voltage does
         not drop below 11 volts.
      
         What was the alternator doing all this time?
         Was there any provisions for annunciation
         of low voltage?
      
         If his system was not designed to function
         at 11+ volts (well short of battery
         depletion) then there were probably additional
         design features/limits that stacked on top of
         each other to ruin his day.
      
         Without seeing the architecture, reading
         a narrative of design goals capped off
         with tests conducted to verify that the goals were
         achieved . . . the article is of little value
         beyond that "Be careful" thingy.
      
      
         Bob . . . 
      
 
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