AeroElectric-List Digest Archive

Wed 03/04/15


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 10:56 AM - Shorted battery caused crash (user9253)
     2. 12:36 PM - Re: Shorted battery caused crash (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 10:56:27 AM PST US
    Subject: Shorted battery caused crash
    From: "user9253" <fransew@gmail.com>
    There is an article on page 50 of the April 2015 issue of Kitplanes Magazine about aircraft design risks. The article mentions a 2012 crash of a P-51 replica that made a forced landing after one of the two batteries shorted, resulting in the stoppage of the electrically dependent engine. NTSB Report: http://tinyurl.com/nbso2eg Quote from Kitplanes, ". . .the design must allow the pilot to disconnect the batteries from each other to prevent dual-battery depletion. This FEW Mustang's battery connections didn't include a disconnect feature." Does anyone know what type of batteries these were, flooded or AGM? If an electrically dependent aircraft with dual batteries experienced an electrical failure due to a short circuit, either internal to a battery or external, and the engine and electronics quit, would there be any other symptoms like battery contactors chattering? Would the pilot know what action to take? Shutting off one or both battery contactors might seem counter-intuitive if the pilot had not previously thought about this scenario. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=439046#439046


    Message 2


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    Time: 12:36:44 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Shorted battery caused crash
    At 12:55 2015-03-04, you wrote: > >There is an article on page 50 of the April 2015 issue of Kitplanes >Magazine about aircraft design risks. The article mentions a 2012 >crash of a P-51 replica that made a forced landing after one of the >two batteries shorted, resulting in the stoppage of the electrically >dependent engine. >NTSB Report: http://tinyurl.com/nbso2eg Yeah, read that. Not enough information. The NTSB assertions MIGHT be correct but even if so, there is little to be gained from this event-narrative other than "Be careful out there, what you don't know might prevent you from ever knowing further . . ." I've read perhaps 100 of what I call, "dark-n-stormy night stories" over the years. I don't recall reading a single narrative that offered an analysis of root cause and potential remedy for a design deficiency. The author's assertions could not go beyond, "Be attentive and ask around . . . particularly from informed sources." From the NTSB probable cause statement: The pilot reported that there was an electrical system failure during the cruise portion of the test flight, which resulted in insufficient voltage to maintain engine operation using either the primary or secondary battery circuits. Following the total loss of engine power, the pilot elected to perform a wheels-up landing on a gravel road. The non-certificated automobile engine that was installed in the airplane was equipped with a computer-controlled electronic ignition system and high-pressure fuel pumps. According to the pilot/builder, the airplane incorporated two 12-volt batteries wired in parallel to supply voltage to the main power bus to power the engine systems. Post accident examination revealed that the primary battery had an internal short and would not take a charge. The secondary battery was found below normal service voltage, but could be recharged. Postaccident testing revealed that the two batteries were not isolated from each other; as a result, an internal short of one of the two batteries could drain the other battery's charge. No anomalies were found with the remaining electrical system components or wiring paths. The National Transportation Safety Board determines the probable cause(s) of this accident as follows: * An internal failure of one of the electrical system's two batteries combined with the inadequate electrical system design, which resulted in a total loss of engine power. Clearly, this system did not benefit from an artfully conducted FMEA. This had nothing to do with selection of batteries but upon how the batteries were implemented. Just between you and me, I'm skeptical of the shorted battery thingy . . . if one cell shorts, it becomes a 10v battery. The alternator goes into full-bore output in an attempt to bring it's terminal voltage back to 14+ volts but in any case, system voltage does not drop below 11 volts. What was the alternator doing all this time? Was there any provisions for annunciation of low voltage? If his system was not designed to function at 11+ volts (well short of battery depletion) then there were probably additional design features/limits that stacked on top of each other to ruin his day. Without seeing the architecture, reading a narrative of design goals capped off with tests conducted to verify that the goals were achieved . . . the article is of little value beyond that "Be careful" thingy. Bob . . .




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