AeroElectric-List Digest Archive

Tue 04/07/15


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 12:09 AM - Re: Engine start button (John Tipton)
     2. 06:16 AM - Re: Engine start button (user9253)
     3. 06:28 AM - Re: Engine start button (Robert L. Nuckolls, III)
     4. 06:41 AM - Re: Engine start button (John Tipton)
     5. 08:02 AM - Re: Engine start button (Dennis A Glaeser)
     6. 09:20 AM - Re: Re: Dimmers driving displays... (Robert L. Nuckolls, III)
     7. 11:03 AM - Shutting an Alternator off (Justin Jones)
     8. 11:26 AM - Re: Shutting an Alternator off (Robert L. Nuckolls, III)
     9. 02:43 PM - Re: Engine start button (Peter Pengilly)
 
 
 


Message 1


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    Time: 12:09:21 AM PST US
    Subject: Re: Engine start button
    From: John Tipton <jmtipton@btopenworld.com>
    But why wouldn't it, if the light weight (Lilliputian) switch has it's own relay, should that not be enough for the circuit (Z11 etc: 20awg 7amps) to a starter contactor, as Peter cited he has used similar for a few years now. John Sent from my iPad ----x--O--x---- > On 6 Apr 2015, at 08:32 pm, "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com> wrote: > > > At 08:58 2015-04-06, you wrote: > Hi Guys > > I'm thinking of using this 'engine start' button (only the button, from the panel shown) on the RV9 - it looks more than a simple 'push to close' wiring, am I still good to go with this item > > Best regards > > John' > > It appears that this kit comes with a relay > for boosting the current handling ability > of the rather Lilliputian switch. The same > relay would be recommended for the switch > that Peter has cited. Neither device would > stand up robustly to switching loads imposed > by intermittent duty starter contactors. > > > > > Bob . . . > > > >


    Message 2


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    Time: 06:16:30 AM PST US
    Subject: Re: Engine start button
    From: "user9253" <fransew@gmail.com>
    My RV-12 starter contactor-coil circuit is protected by a 2 amp fuse. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=440364#440364


    Message 3


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    Time: 06:28:13 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Engine start button
    At 02:07 2015-04-07, you wrote: But why wouldn't it, if the light weight (Lilliputian) switch has it's own relay, should that not be enough for the circuit (Z11 etc: 20awg 7amps) to a starter contactor, as Peter cited he has used similar for a few years now. The kit cited had a plastic cube relay with fast-ons. I assumed it was intended to be used to buffer the starter contactor/solenoid current thus limiting the push-button's stresses to the 150 mA or so drawn by the relay coil. Peter spoke to a 'regular starter relay' which does not paint a lucid image in my peanut butter . . .but let's assume it's a generic intermittent-duty contactor with a coil current on the order of 5A and capable of significant inductive reaction. If such a contactor is fitted with coil suppression, then it is quite possible that a switch of this genre' would stand up to the task for hundreds of cycles, i.e. years in an airplane flow on average 100 hours a year. Without having specific ratings for Peter's switch, I have to go with the 'feel' conjured up by the image which suggests a switch probably rated at 1A or so for tens of thousands of cycles . . . and indeed capable of the service that Peter cited. Emacs! The other switch has a curious back side with screw-clamps. This suggests more robustness than the switch above . . . but again . . . no data . . . no foundation for prediction. Emacs! Without having one of those kits in hand, we don't know how the relay is to be used. I would not expect it to be required in the ignition system but who knows? So understand that my assertions arose more from rules of thumb and gut feelings with roots in my design-for-lifetime-of-airplane in a TC world than from any assessment of hard data. Either switch may well produce satisfactory service as control of a coil-suppressed starter contactor. Bob . . .


    Message 4


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    Time: 06:41:39 AM PST US
    Subject: Re: Engine start button
    From: John Tipton <jmtipton@btopenworld.com>
    Bob Thank you John Sent from my iPad ----x--O--x---- > On 7 Apr 2015, at 02:26 pm, "Robert L. Nuckolls, III" <nuckolls.bob@aeroel ectric.com> wrote: > > At 02:07 2015-04-07, you wrote: .com> > > But why wouldn't it, if the light weight (Lilliputian) switch has it's own relay, should that not be enough for the circuit (Z11 etc: 20awg 7amps) to a starter contactor, as Peter cited he has used similar for a few years now . > > > The kit cited had a plastic cube relay with fast-ons. > I assumed it was intended to be used to buffer the > starter contactor/solenoid current thus limiting > the push-button's stresses to the 150 mA or so > drawn by the relay coil. > > Peter spoke to a 'regular starter relay' which does > not paint a lucid image in my peanut butter . . .but > let's assume it's a generic intermittent-duty contactor > with a coil current on the order of 5A and capable of > significant inductive reaction. If such a contactor > is fitted with coil suppression, then it is quite possible > that a switch of this genre' would stand up to the > task for hundreds of cycles, i.e. years in an airplane > flow on average 100 hours a year. > > Without having specific ratings for Peter's switch, > I have to go with the 'feel' conjured up by the > image which suggests a switch probably rated at > 1A or so for tens of thousands of cycles . . . > and indeed capable of the service that Peter > cited. > > > > > > <cc6129c.jpg> > > The other switch has a curious back side > with screw-clamps. This suggests more robustness > than the switch above . . . but again . . . > no data . . . no foundation for prediction. > > <cc612ea.jpg> > > Without having one of those kits in hand, we > don't know how the relay is to be used. I would > not expect it to be required in the ignition system > but who knows? > > So understand that my assertions arose more > from rules of thumb and gut feelings with roots > in my design-for-lifetime-of-airplane in a > TC world than from any assessment of hard data. > > Either switch may well produce satisfactory > service as control of a coil-suppressed starter > contactor. > > > Bob . . .


    Message 5


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    Time: 08:02:41 AM PST US
    From: Dennis A Glaeser <dennis.glaeser@gm.com>
    Subject: Re: Engine start button
    I have a large red "Engine Start" button from a sports car (Mazda I think, but not sure anymore). The switch itself is a low load device, so it activ ates a Bosch (cube) relay which actually powers the solenoid on the starter . My engine is a Subaru, so all the automotive components are right at hom e! This system has been operating flawlessly for 7 years and 400 hours now. I've attached a picture (during construction), not sure if it will come thr ough... Dennis Glaeser RV7A Nothing in this message is intended to constitute an electronic signature u nless a specific statement to the contrary is included in this message. Confidentiality Note: This message is intended only for the person or entit y to which it is addressed. It may contain confidential and/or privileged m aterial. Any review, transmission, dissemination or other use, or taking of any action in reliance upon this message by persons or entities other than the intended recipient is prohibited and may be unlawful. If you received this message in error, please contact the sender and delete it from your co mputer.


    Message 6


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    Time: 09:20:51 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Dimmers driving displays...
    I spend a lot of time on the road these days . . . useful for what I call "asphalt design time". Here's yet another option for slaying Andy's dimming dragon . . . Few pieces of silicon have enjoyed so long and rich a history in electronics as the 555 timer. I remember seeing the data sheets on this device from Signetics . . . a sales rep dropped it off with several others at my first TC aviation design job at Electro-Mech about 1975 . . . I won't go into details of its features here but suffice it to say that this device might fit into yet one more application that Mr. Camenzind probably never imagined. http://tinyurl.com/yb23fes In the schematic below, we see how the 555's two comparators biased at 1/3 and 2/3 of supply voltage can be used to provide functional logic that goes to the task at hand. Emacs! Wired as shown, dimmer output voltage sample is applied to the two comparators on pins 2 and 6. If the dimmer output goes lower than 4v, pin 3 goes HI and turns the two transistors ON thus applying full bus voltage to the two instruments needing special attention. If the dimmer output is cranked up to more than 8 volts, the 555 output goes LO and turns both transistors off. Under this condition, dimmer output has control over the displays on the two instruments. It remains in this condition until dimmer output is dialed down below 4 volts whereupon, the 555 'flips' to the daytime lighting condition. This circuit could be spider-webbed into the back shell of a D-sub connector . . . not unlike the relay packaging project we discussed here on the List last week. Bob . . .


    Message 7


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    Time: 11:03:47 AM PST US
    From: Justin Jones <jmjones2000@mindspring.com>
    Subject: Shutting an Alternator off
    Some Maules have a placard in the aircraft that say not to shut the alternator off in flight except in case of emergency. Any idea why this is so? Can shutting an alternator down in fight cause damage to the electrical system? Thanks Justin


    Message 8


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    Time: 11:26:51 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Shutting an Alternator off
    At 12:58 2015-04-07, you wrote: ><jmjones2000@mindspring.com> > >Some Maules have a placard in the aircraft that say not to shut the >alternator off in flight except in case of emergency. Any idea why >this is so? Can shutting an alternator down in fight cause damage >to the electrical system? I've spent hundreds of hours in airplanes and on test stands flipping switches and cranking knobs on various combinations of engine driven power sources, batteries and electrical loads. Not once have I had any worries about turning the alternator on/off while in operation. Some years ago, a common aviation hangar-myth migrated onto the List: "Turning an alternator on/off while in service (1) subjects the alternator or engine drive pads to deleterious stresses or (2) generates radio killing transients on the bus." This myth persists in many factions of the industry including notions that (a) avionics master switches erect a good and useful firewall against damage to radios, (b) a dead battery paralleled with a charged battery will discharge the good battery, (c) and numerous others. Bob . . .


    Message 9


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    Time: 02:43:31 PM PST US
    From: Peter Pengilly <peter@sportingaero.com>
    Subject: Re: Engine start button




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