AeroElectric-List Digest Archive

Mon 06/15/15


Total Messages Posted: 23



Today's Message Index:
----------------------
 
     1. 05:03 AM - Re: Re: Fw: [Bearhawk] Pacer progress (Robert L. Nuckolls, III)
     2. 05:34 AM - Re: Fw: [Bearhawk] Pacer progress (Robert L. Nuckolls, III)
     3. 07:28 AM - Re: Re: Fw: [Bearhawk] Pacer progress (Neal George)
     4. 07:40 AM - Re: Re: Fw: [Bearhawk] Pacer progress (Kelly McMullen)
     5. 09:38 AM - Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught)
     6. 09:44 AM - Re: Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught)
     7. 09:46 AM - Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught)
     8. 09:48 AM - Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught)
     9. 09:58 AM - Re: Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught)
    10. 10:06 AM - Re: Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught)
    11. 12:54 PM - Re: Re: Fw: [Bearhawk] Pacer progress (Neal George)
    12. 01:09 PM - Re: Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught Jr.)
    13. 01:33 PM - Fw: Pacer drawings (Mark Moyle)
    14. 01:55 PM - Re: Re: Fw: [Bearhawk] Pacer progress (Kelly McMullen)
    15. 03:37 PM - Re: Fw: Pacer drawings (Bill Maxwell)
    16. 05:03 PM - Re: Re: Fw: [Bearhawk] Pacer progress (Charlie England)
    17. 06:05 PM - Re: Fw: [Bearhawk] Pacer progress (user9253)
    18. 06:11 PM - Re: Fw: [Bearhawk] Pacer progress (user9253)
    19. 07:07 PM - Re: Re: Fw: [Bearhawk] Pacer progress (Kelly McMullen)
    20. 07:30 PM - Re: Fw: Pacer drawings (Robert L. Nuckolls, III)
    21. 07:32 PM - Re: Re: Fw: [Bearhawk] Pacer progress (Robert L. Nuckolls, III)
    22. 07:38 PM - Re: Re: Fw: [Bearhawk] Pacer progress (Robert L. Nuckolls, III)
    23. 10:14 PM - Re: Re: Fw: [Bearhawk] Pacer progress (H. Marvin Haught Jr)
 
 
 


Message 1


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    Time: 05:03:22 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    At 09:41 PM 6/14/2015, you wrote: >The Pacer is a certificated airplane. Seems as though it's >electrical system should conform to the original as it left the >factory and/or FAA approved modifications there to. > >What am I missing? Not a thing. I'm not sure that Marvin intended to post this to the List . . . he has a friend in AK who is rebuilding a Pacer and I'm pretty sure this is his first whack at a wiring diagram. I'm copying pages from another wirebook to assemble a page-per-system approach that will produce more readable copy and give us a better foundation to sift the details. It's not a bad thing that the List be involved, I'm pleased to see the degree of interest and participation. I'll publish the wirebook to the List as well - I think "Bearhawk" may be Mr. Mark Moyle's handle . . . Thanks for participating guys . . . watch this space . . . Bob . . .


    Message 2


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    Time: 05:34:02 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    At 01:12 PM 6/14/2015, you wrote: >There should have been 4 or 5 files, each one a section of the whole >drawing. I will try to send it again. Got it . . . and it's receiving the learned attention from members of the List . . . Has he actually purchased the Plane Power hardware yet? The regulator in his drawing is a universal replacement for a host of applications, some of which date back to years that alternators were fitted with auxiliary sense terminals for controlling a field relay. His diagram for the alternator appears to be a clone of the installation instruction drawings for the R1224 regulator which assumes ALL of the legacy features are present. If he has purchased this hardware, we need to know which alternator is in hand. Bob . . .


    Message 3


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    Time: 07:28:49 AM PST US
    From: Neal George <ngeorge@continentalmotors.aero>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Old Bob - A simple 337 should make things right with the world... "Updated electrical schematics posted in aircraft permanent records." Neal On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com<mailto:BobsV35B@aol.com>" <B obsV35B@aol.com<mailto:BobsV35B@aol.com>> wrote: The Pacer is a certificated airplane. Seems as though it's electrical syst em should conform to the original as it left the factory and/or FAA approve d modifications there to. What am I missing? Happy Skies, Old Bob


    Message 4


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    Time: 07:40:46 AM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Why in the world would you file a 337 if there were no changes other than the schematic drawings? 337 is for changes to the aircraft that fit the FAR43 Appendix A definition of a Major alteration or repair. If there are actual changes to the wiring, then the A&P approving will have to make the determination whether the changes are "major" or not. If the changes are very likely to be "major" then the FSDO needs to be contacted and field approval obtained *before* anything is actually changed. Otherwise the owner might not be happy to have a changed aircraft that the FAA will not approve. On 6/15/2015 7:27 AM, Neal George wrote: > Old Bob - > A simple 337 should make things right with the world... "Updated > electrical schematics posted in aircraft permanent records." > > Neal > > On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com > <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com > <mailto:BobsV35B@aol.com>> wrote: > >> The Pacer is a certificated airplane. Seems as though it's >> electrical system should conform to the original as it left the >> factory and/or FAA approved modifications there to. >> What am I missing? >> Happy Skies, >> Old Bob > * > > > *


    Message 5


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    Time: 09:38:58 AM PST US
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    Yes, the hardware is all at hand. I talked to Mark last night and he is supposed to be joining this list. This is going to be a good learning experience for me, except for the usual back and forth as to change from original wiring or not. THAT decision has already been made, as you and I discussed, with the goals of installing more a more modern wiring design using updated components , keeping everything as simple and light as possible. I have not discussed the procedure favored by my supervising mechanic yet as to how to get the changes approved, but if it has been approved before, I have copies of the old approval, and follows approved wiring practices, with proper wire size, good workmanship and good components, he said he has no problem with the paperwork. Once we have a design, I will give it to him for his approval, and go / no go decision. I will forward your email on to him, and get him signed up to the list. M. Haught > On Jun 15, 2015, at 7:32 AM, Robert L. Nuckolls, III <nuckolls.bob@aeroelectric.com> wrote: > > At 01:12 PM 6/14/2015, you wrote: >> There should have been 4 or 5 files, each one a section of the whole drawing. I will try to send it again. > > Got it . . . and it's receiving the learned attention > from members of the List . . . > > Has he actually purchased the Plane Power hardware yet? > The regulator in his drawing is a universal replacement > for a host of applications, some of which date back to > years that alternators were fitted with auxiliary sense > terminals for controlling a field relay. > > His diagram for the alternator appears to be a clone > of the installation instruction drawings for the R1224 > regulator which assumes ALL of the legacy features > are present. If he has purchased this hardware, > we need to know which alternator is in hand. > > > Bob . . . > > > <http://www.matronics.com/Navigator?AeroElectric-List> <http://www.matronics.com/contribution> >


    Message 6


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    Time: 09:44:11 AM PST US
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    That post was copied from the Bearhawk list. The airplane is / was an original Pacer that I sold to Mark a couple of years ago. It was wrecked due to the landing gear folding up from a weld repair turning loose, likely due to the extreme cold. Mark is rebuilding it with extensive modifications. There is an extensive thread of the rebuild, step by step on the Short Wing site. Additionally, I am starting a PA22-20 project that I picked up covered and painted in Waverly, IA a few years ago, and will be doing a similar panel. The diagram is from a Super Cub builder that used that wiring design for the rebuild of his Super Cub, with the wiring approved by his mechanic and is now flying on the airplane. So we know it has been approved and installed at least once. M. Haught > On Jun 14, 2015, at 9:59 PM, user9253 <fransew@gmail.com> wrote: > > > >> What am I missing? > > The title that says, "Bearhawk"? There is a Bearhawk Patrol, but I am not familiar with a Bearhawk Pacer. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=443545#443545 > > > > > > > > > >


    Message 7


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    Time: 09:46:49 AM PST US
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Don=99t know the answers to your questions but I hope Mark will get signed up on the list today to provide the answers. But I appreciate the input and I am saving your comments to make sure these issues are resolved as I hope the design will be used in my project once this group gets done =9Ctweaking=9D it! M. Haught > On Jun 14, 2015, at 10:05 PM, Bob McCallum <robert.mccallum2@sympatico.ca> wrote: > > Marvin; > > Couple of comments; > > Don=99t understand the second battery depicted as a panel common ground buss?? (Also depicted with negative terminals at both ends??) > > On the voltage regulator, the ground, enable, and sense terminals are all tied together and also to both ground and battery power. This will either blow fuses, trip breakers or release valuable smoke from the wires. Also as shown, if the ground is corrected, the alternator field switch has no control as there is an alternate path in parallel from the first fuse on the main buss. (labeled main?? Hard to read?) This part of the circuit will simply not work as shown. > > Wire sizes seem a little strange. Some are marginally small others excessively large. How were these chosen?? > > The main battery symbol is shown with two positive terminals. The right hand, grounded terminal should be negative. (short line as opposed to long) (semantics, I know, but- - ) > > A single switch removing all avionics power is generally considered a bad idea as it is a single point of failure. (although used on many production aircraft for years.) (your choice, it will work, but - - ) > > The reverse current diode really serves no purpose as the rectifier diodes in the alternator are in series with it anyway. > > Bob McC > > From: owner-aeroelectric-list-server@matronics.com <mailto:owner-aeroelectric-list-server@matronics.com> [mailto:owner-aeroelectric-list-server@matronics.com <mailto:owner-aeroelectric-list-server@matronics.com>] On Behalf Of H. Marvin Haught > Sent: Sunday, June 14, 2015 2:21 PM > To: aeroelectric-list@matronics.com <mailto:aeroelectric-list@matronics.com> > Subject: Re: AeroElectric-List: Fwd: [Bearhawk] Pacer progress > > Okay, I have attached the four files. We will see if they come through. > > M. Haught > > > > > > <http://www.matronics.com/Navigator?AeroElectric-List> <http://www.matronics.com/contribution> > >


    Message 8


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    Time: 09:48:37 AM PST US
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    This is a certified airplane. Prefer to start with a design and drawing that we know has been approved and is flying on a 337 in a similar Piper Product so we have a =9Chistory=9D to cite. M. Haught > On Jun 15, 2015, at 12:44 AM, Justin Jones <jmjones2000@mindspring.com> wrote: > > Marvin, > > Why not use one of Bob N's Z-Diagrams in the Aeroeletric connection? Engineered, Tested and proven to perform. > > Justin > > > > On Jun 14, 2015, at 19:05, Bob McCallum <robert.mccallum2@sympatico.ca <mailto:robert.mccallum2@sympatico.ca>> wrote: > >> Marvin; >> >> Couple of comments; >> >> Don=99t understand the second battery depicted as a panel common ground buss?? (Also depicted with negative terminals at both ends??) >> >> On the voltage regulator, the ground, enable, and sense terminals are all tied together and also to both ground and battery power. This will either blow fuses, trip breakers or release valuable smoke from the wires. Also as shown, if the ground is corrected, the alternator field switch has no control as there is an alternate path in parallel from the first fuse on the main buss. (labeled main?? Hard to read?) This part of the circuit will simply not work as shown. >> >> Wire sizes seem a little strange. Some are marginally small others excessively large. How were these chosen?? >> >> The main battery symbol is shown with two positive terminals. The right hand, grounded terminal should be negative. (short line as opposed to long) (semantics, I know, but- - ) >> >> A single switch removing all avionics power is generally considered a bad idea as it is a single point of failure. (although used on many production aircraft for years.) (your choice, it will work, but - - ) >> >> The reverse current diode really serves no purpose as the rectifier diodes in the alternator are in series with it anyway. >> >> Bob McC >> >> From: owner-aeroelectric-list-server@matronics.com <mailto:owner-aeroelectric-list-server@matronics.com> [mailto:owner-aeroelectric-list-server@matronics.com <mailto:owner-aeroelectric-list-server@matronics.com>] On Behalf Of H. Marvin Haught >> Sent: Sunday, June 14, 2015 2:21 PM >> To: aeroelectric-list@matronics.com <mailto:aeroelectric-list@matronics.com> >> Subject: Re: AeroElectric-List: Fwd: [Bearhawk] Pacer progress >> >> Okay, I have attached the four files. We will see if they come through. >> >> M. Haught >> >> >> >> >> >> >> D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D >> lectric-List"">http://www.matronics.com/Navigator?AeroElectric-List <http://www.matronics.com/Navigator?AeroElectric-List> >> D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D >> //forums.matronics.com <http://forums.matronics.com/> >> D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D >> ot;">http://www.matronics.com/contribution <http://www.matronics.com/contribution> >> D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D >> > > <http://www.matronics.com/Navigator?AeroElectric-List> <http://www.matronics.com/contribution> > >


    Message 9


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    Time: 09:58:23 AM PST US
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Bob is correct. But it is fine that it is on the list, as I thought everyone could learn from my ignorance. The post was originally from the Bearhawk Builders List and forwarded to Bob. Yes, this is Mark and my own first crack at a wiring diagram, and since I have 3, maybe 4 airplanes to wire in the next several months, I need to learn and develop a good generic wiring design that can be easily approved on a certified airplane without a lot of drama and effort. Those of you that have owned and flown Pacer will appreciate why the wiring needs improvement. I completely rewired my Pacer when I got it 20 years ago, but used all the old components and just replaced what was there. The project I am doing now will be for sale when it is finished, so I want something that is simple and trouble free, and won=99t be coming back for me to repair. It also needs to be similar to other GA airplanes so that any mechanic will now how to repair it (I will have a complete wiring diagram in the paperwork). I love that Bob is already on that track with the page per system approach. That is already a benefit for my understanding and records. M. Haught > On Jun 15, 2015, at 7:01 AM, Robert L. Nuckolls, III <nuckolls.bob@aeroelectric.com> wrote: > > At 09:41 PM 6/14/2015, you wrote: >> The Pacer is a certificated airplane. Seems as though it's electrical system should conform to the original as it left the factory and/or FAA approved modifications there to. >> >> What am I missing? > > Not a thing. I'm not sure that Marvin intended > to post this to the List . . . he has a friend > in AK who is rebuilding a Pacer and I'm pretty > sure this is his first whack at a wiring diagram. > > I'm copying pages from another wirebook to assemble > a page-per-system approach that will produce > more readable copy and give us a better foundation > to sift the details. > > It's not a bad thing that the List be involved, > I'm pleased to see the degree of interest and > participation. I'll publish the wirebook to the > List as well - > > I think "Bearhawk" may be Mr. Mark Moyle's > handle . . . > > Thanks for participating guys . . . watch this space . . . > > > Bob . . . > > > <http://www.matronics.com/Navigator?AeroElectric-List> <http://www.matronics.com/contribution> >


    Message 10


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    Time: 10:06:28 AM PST US
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    From: "H. Marvin Haught" <handainc@madisoncounty.net>
    That is up to my mechanic.I am just trying to make it easier for him, and he told me to come up with a design that has already been used on a similar airplane as a starting place, which is what we have done. I do not know if this drawing has been used as a minor repair or in filing a 337. As I understand it, different FSDOs require different things, and some insist on a 337, where in other places, the IA has more leeway to sign it off as a minor alteration. He says if I keep the design generic and similar to other certified airplanes, it has been used and approved before, have detailed drawings, use approved components, and have the wiring and components sized correctly, it will make his job easier. And your last sentence is exactly the reason for this whole topic and project. Who better to help me do this than Robert ? With the side benefit of additional eyes and analysis from the group. M. Haught > On Jun 15, 2015, at 9:39 AM, Kelly McMullen <kellym@aviating.com> wrote: > > > Why in the world would you file a 337 if there were no changes other than the schematic drawings? 337 is for changes to the aircraft that fit the FAR43 Appendix A definition of a Major alteration or repair. > If there are actual changes to the wiring, then the A&P approving will have to make the determination whether the changes are "major" or not. If the changes are very likely to be "major" then the FSDO needs to be contacted and field approval obtained *before* anything is actually changed. Otherwise the owner might not be happy to have a changed aircraft that the FAA will not approve. > > On 6/15/2015 7:27 AM, Neal George wrote: >> Old Bob - >> A simple 337 should make things right with the world... "Updated electrical schematics posted in aircraft permanent records." >> >> Neal >> >> On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com <mailto:BobsV35B@aol.com>> wrote: >> >>> The Pacer is a certificated airplane. Seems as though it's electrical system should conform to the original as it left the factory and/or FAA approved modifications there to. >>> What am I missing? >>> Happy Skies, >>> Old Bob >> * >> >> >> * > > > > >


    Message 11


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    Time: 12:54:49 PM PST US
    From: Neal George <ngeorge@continentalmotors.aero>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Depends on the design of the subject aircraft, the extent of the changes and the perspective/interpretation/demands of the mechanic and approving IA, I suppose. Adjusting the average 40-year-old airplane to reflect Z-12 seems relatively simple, straightforward, and safer to this IA. Z-13/8 or Z-14 would take a little more paperwork... Neal George Sent from my iPhone > On Jun 15, 2015, at 9:44 AM, Kelly McMullen <kellym@aviating.com> wrote: > > > Why in the world would you file a 337 if there were no changes other than the schematic drawings? 337 is for changes to the aircraft that fit the FAR43 Appendix A definition of a Major alteration or repair. > If there are actual changes to the wiring, then the A&P approving will have to make the determination whether the changes are "major" or not. If the changes are very likely to be "major" then the FSDO needs to be contacted and field approval obtained *before* anything is actually changed. Otherwise the owner might not be happy to have a changed aircraft that the FAA will not approve. > >> On 6/15/2015 7:27 AM, Neal George wrote: >> Old Bob - >> A simple 337 should make things right with the world... "Updated electrical schematics posted in aircraft permanent records." >> >> Neal >> >>> On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com <mailto:BobsV35B@aol.com>> wrote: >>> >>> The Pacer is a certificated airplane. Seems as though it's electrical system should conform to the original as it left the factory and/or FAA approved modifications there to. >>> What am I missing? >>> Happy Skies, >>> Old Bob >> * >> >> >> * > > > > >


    Message 12


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    Time: 01:09:27 PM PST US
    From: "H. Marvin Haught Jr. " <handainc@madisoncounty.net>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    And is probably what I will do.....Mark is trying to get signed up but the server has been down, he says. He has corrected all the stuff pointed out as problems on his schematic and will be reposting the drawings. M. Haught On 6/15/2015 2:53 PM, Neal George wrote: > > Depends on the design of the subject aircraft, the extent of the changes and the perspective/interpretation/demands of the mechanic and approving IA, I suppose. > > Adjusting the average 40-year-old airplane to reflect Z-12 seems relatively simple, straightforward, and safer to this IA. > > Z-13/8 or Z-14 would take a little more paperwork... > > Neal George > Sent from my iPhone > >> On Jun 15, 2015, at 9:44 AM, Kelly McMullen <kellym@aviating.com> wrote: >> >> >> Why in the world would you file a 337 if there were no changes other than the schematic drawings? 337 is for changes to the aircraft that fit the FAR43 Appendix A definition of a Major alteration or repair. >> If there are actual changes to the wiring, then the A&P approving will have to make the determination whether the changes are "major" or not. If the changes are very likely to be "major" then the FSDO needs to be contacted and field approval obtained *before* anything is actually changed. Otherwise the owner might not be happy to have a changed aircraft that the FAA will not approve. >> >>> On 6/15/2015 7:27 AM, Neal George wrote: >>> Old Bob - >>> A simple 337 should make things right with the world... "Updated electrical schematics posted in aircraft permanent records." >>> >>> Neal >>> >>>> On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com <mailto:BobsV35B@aol.com>> wrote: >>>> >>>> The Pacer is a certificated airplane. Seems as though it's electrical system should conform to the original as it left the factory and/or FAA approved modifications there to. >>>> What am I missing? >>>> Happy Skies, >>>> Old Bob >>> * >>> >>> >>> * >> >> >> >> > > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus


    Message 13


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    Time: 01:33:37 PM PST US
    From: "Mark Moyle" <moylemc@gmail.com>
    Subject: Fw: Pacer drawings
    Bob, I attempted to join the forum. Sever stopped responding. I've red through the thread pertaining to the schematic. Didn't realize one of the construction lines found its way into the raster file when I converted it to a word document. I've deleted that line. Ground issue with the charging circuit fixed. Removed the diode from the alternator feed. Wasn't installing it anyway... Using a 70 amp plane power alternator and the regulator identified in the thread. As to the questionable wire gauges call out. They're a combination of the original Pacer wiring diagram sizes, gauge called for in the schematics for the new electronics and gauge size on the supercub diagram I was given. The ground block/buss bar symbol has been changed to a ground symbol. Attached are two DXF files exported from Cadkey 97. One is AutoCAD...worked in AutoCAD 2000 don't know if it will work in later programs. The second is a DXF. Thanks Mark Moyle Platinum, Alaska 907-979-2010


    Message 14


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    Time: 01:55:43 PM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Is there no original wiring diagram for the Pacer or Tri-Pacer? That is what you really need, so you are only repairing the existing system. Your mechanic will need an inspector with strong light airplane background. Those are hard to find in most FSDOs. It will be MUCH easier to restore to original wiring, with maybe an STC approved alternator, than re-inventing the wheel. Some FSDOs won't even consider a reference to an existing modification. Also keep in mind the future of the aircraft. If it has a custom wiring setup, the next mechanic along will have to rely on your diagrams. Much better if he can rely on original Piper data. On 6/15/2015 10:05 AM, H. Marvin Haught wrote: > > That is up to my mechanic.I am just trying to make it easier for him, and he told me to come up with a design that has already been used on a similar airplane as a starting place, which is what we have done. I do not know if this drawing has been used as a minor repair or in filing a 337. As I understand it, different FSDOs require different things, and some insist on a 337, where in other places, the IA has more leeway to sign it off as a minor alteration. He says if I keep the design generic and similar to other certified airplanes, it has been used and approved before, have detailed drawings, use approved components, and have the wiring and components sized correctly, it will make his job easier. And your last sentence is exactly the reason for this whole topic and project. Who better to help me do this than Robert ? With the side benefit of additional eyes and analysis from the group. > > M. Haught > >> On Jun 15, 2015, at 9:39 AM, Kelly McMullen <kellym@aviating.com> wrote: >> >> >> Why in the world would you file a 337 if there were no changes other than the schematic drawings? 337 is for changes to the aircraft that fit the FAR43 Appendix A definition of a Major alteration or repair. >> If there are actual changes to the wiring, then the A&P approving will have to make the determination whether the changes are "major" or not. If the changes are very likely to be "major" then the FSDO needs to be contacted and field approval obtained *before* anything is actually changed. Otherwise the owner might not be happy to have a changed aircraft that the FAA will not approve. >> >> On 6/15/2015 7:27 AM, Neal George wrote: >>> Old Bob - >>> A simple 337 should make things right with the world... "Updated electrical schematics posted in aircraft permanent records." >>> >>> Neal >>> >>> On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com <mailto:BobsV35B@aol.com>> wrote: >>> >>>> The Pacer is a certificated airplane. Seems as though it's electrical system should conform to the original as it left the factory and/or FAA approved modifications there to. >>>> What am I missing? >>>> Happy Skies, >>>> Old Bob >>> * >>> >>> >>> * >> >> >> >> > >


    Message 15


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    Time: 03:37:52 PM PST US
    From: Bill Maxwell <wrmaxwell@bigpond.com>
    Subject: Re: Fw: Pacer drawings
    You're in Mark Bill On 16/06/2015 6:32 AM, Mark Moyle wrote: > > Bob, > I attempted to join the forum. Sever stopped responding. I've red > through the thread pertaining to the schematic. Didn't realize one of > the construction lines found its way into the raster file when I > converted it to a word document. I've deleted that line. Ground issue > with the charging circuit fixed. Removed the diode from the > alternator feed. Wasn't installing it anyway... Using a 70 amp plane > power alternator and the regulator identified in the thread. As to > the questionable wire gauges call out. They're a combination of the > original Pacer wiring diagram sizes, gauge called for in the > schematics for the new electronics and gauge size on the supercub > diagram I was given. The ground block/buss bar symbol has been > changed to a ground symbol. > Attached are two DXF files exported from Cadkey 97. One is > AutoCAD...worked in AutoCAD 2000 don't know if it will work in later > programs. The second is a DXF. > Thanks > Mark Moyle > Platinum, Alaska > 907-979-2010


    Message 16


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    Time: 05:03:58 PM PST US
    From: Charlie England <ceengland7@gmail.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Don't forget; the plane is in Alaska. Everything I've ever heard about Alaska indicates that they get to work with a different FAA than the rest of us. :-) Some of the legal mods I've heard about would make wiring changes almost unnoticeable, relatively speaking. Charlie On 6/15/2015 3:53 PM, Kelly McMullen wrote: > <kellym@aviating.com> > > Is there no original wiring diagram for the Pacer or Tri-Pacer? That > is what you really need, so you are only repairing the existing > system. Your mechanic will need an inspector with strong light > airplane background. Those are hard to find in most FSDOs. > It will be MUCH easier to restore to original wiring, with maybe an > STC approved alternator, than re-inventing the wheel. Some FSDOs won't > even consider a reference to an existing modification. > Also keep in mind the future of the aircraft. If it has a custom > wiring setup, the next mechanic along will have to rely on your > diagrams. Much better if he can rely on original Piper data. > > On 6/15/2015 10:05 AM, H. Marvin Haught wrote: >> <handainc@madisoncounty.net> >> >> That is up to my mechanic.I am just trying to make it easier for >> him, and he told me to come up with a design that has already been >> used on a similar airplane as a starting place, which is what we have >> done. I do not know if this drawing has been used as a minor >> repair or in filing a 337. As I understand it, different FSDOs >> require different things, and some insist on a 337, where in other >> places, the IA has more leeway to sign it off as a minor >> alteration. He says if I keep the design generic and similar to >> other certified airplanes, it has been used and approved before, have >> detailed drawings, use approved components, and have the wiring and >> components sized correctly, it will make his job easier. And your >> last sentence is exactly the reason for this whole topic and >> project. Who better to help me do this than Robert ? With the side >> benefit of additional eyes and analysis from the group. >> >> M. Haught >> >>> On Jun 15, 2015, at 9:39 AM, Kelly McMullen <kellym@aviating.com> >>> wrote: >>> >>> <kellym@aviating.com> >>> >>> Why in the world would you file a 337 if there were no changes other >>> than the schematic drawings? 337 is for changes to the aircraft that >>> fit the FAR43 Appendix A definition of a Major alteration or repair. >>> If there are actual changes to the wiring, then the A&P approving >>> will have to make the determination whether the changes are "major" >>> or not. If the changes are very likely to be "major" then the FSDO >>> needs to be contacted and field approval obtained *before* anything >>> is actually changed. Otherwise the owner might not be happy to have >>> a changed aircraft that the FAA will not approve. >>> >>> On 6/15/2015 7:27 AM, Neal George wrote: >>>> Old Bob - >>>> A simple 337 should make things right with the world... "Updated >>>> electrical schematics posted in aircraft permanent records." >>>> >>>> Neal >>>> >>>> On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com >>>> <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com >>>> <mailto:BobsV35B@aol.com>> wrote: >>>> >>>>> The Pacer is a certificated airplane. Seems as though it's >>>>> electrical system should conform to the original as it left the >>>>> factory and/or FAA approved modifications there to. >>>>> What am I missing? >>>>> Happy Skies, >>>>> Old Bob >>>> * >>>> >>>> >>>> * >>>


    Message 17


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    Time: 06:05:12 PM PST US
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    From: "user9253" <fransew@gmail.com>
    Why reinvent the wheel? Use Bob Nuckolls' Z-11. It is a simple electrical system. If the powers to be think that it is too complicated, remove the ebus circuit and run everything off from the main bus. http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z11N.pdf -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=443593#443593


    Message 18


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    Time: 06:11:08 PM PST US
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    From: "user9253" <fransew@gmail.com>
    > . . . corrected. . . .his schematic and will be reposting the drawings. M. Haught It would be a big improvement if the drawing will be posted as a pdf instead of an almost unreadable Word document. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=443594#443594


    Message 19


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    Time: 07:07:19 PM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    Well, having lived and flown in Alaska for over 20 years, yes, enforcement is less, field approvals a little easier, but it is the same FAA, just further from HQ. On 6/15/2015 5:04 PM, Charlie England wrote: > <ceengland7@gmail.com> > > Don't forget; the plane is in Alaska. Everything I've ever heard about > Alaska indicates that they get to work with a different FAA than the > rest of us. :-) > > Some of the legal mods I've heard about would make wiring changes > almost unnoticeable, relatively speaking. > > Charlie > > On 6/15/2015 3:53 PM, Kelly McMullen wrote: >> <kellym@aviating.com> >> >> Is there no original wiring diagram for the Pacer or Tri-Pacer? That >> is what you really need, so you are only repairing the existing >> system. Your mechanic will need an inspector with strong light >> airplane background. Those are hard to find in most FSDOs. >> It will be MUCH easier to restore to original wiring, with maybe an >> STC approved alternator, than re-inventing the wheel. Some FSDOs >> won't even consider a reference to an existing modification. >> Also keep in mind the future of the aircraft. If it has a custom >> wiring setup, the next mechanic along will have to rely on your >> diagrams. Much better if he can rely on original Piper data. >> >> On 6/15/2015 10:05 AM, H. Marvin Haught wrote: >>> <handainc@madisoncounty.net> >>> >>> That is up to my mechanic.I am just trying to make it easier for >>> him, and he told me to come up with a design that has already been >>> used on a similar airplane as a starting place, which is what we >>> have done. I do not know if this drawing has been used as a minor >>> repair or in filing a 337. As I understand it, different FSDOs >>> require different things, and some insist on a 337, where in other >>> places, the IA has more leeway to sign it off as a minor >>> alteration. He says if I keep the design generic and similar to >>> other certified airplanes, it has been used and approved before, >>> have detailed drawings, use approved components, and have the >>> wiring and components sized correctly, it will make his job easier. >>> And your last sentence is exactly the reason for this whole topic >>> and project. Who better to help me do this than Robert ? With the >>> side benefit of additional eyes and analysis from the group. >>> >>> M. Haught >>> >>>> On Jun 15, 2015, at 9:39 AM, Kelly McMullen <kellym@aviating.com> >>>> wrote: >>>> >>>> <kellym@aviating.com> >>>> >>>> Why in the world would you file a 337 if there were no changes >>>> other than the schematic drawings? 337 is for changes to the >>>> aircraft that fit the FAR43 Appendix A definition of a Major >>>> alteration or repair. >>>> If there are actual changes to the wiring, then the A&P approving >>>> will have to make the determination whether the changes are "major" >>>> or not. If the changes are very likely to be "major" then the FSDO >>>> needs to be contacted and field approval obtained *before* anything >>>> is actually changed. Otherwise the owner might not be happy to have >>>> a changed aircraft that the FAA will not approve. >>>> >>>> On 6/15/2015 7:27 AM, Neal George wrote: >>>>> Old Bob - >>>>> A simple 337 should make things right with the world... "Updated >>>>> electrical schematics posted in aircraft permanent records." >>>>> >>>>> Neal >>>>> >>>>> On Jun 14, 2015, at 9:46 PM, "BobsV35B@aol.com >>>>> <mailto:BobsV35B@aol.com>" <BobsV35B@aol.com >>>>> <mailto:BobsV35B@aol.com>> wrote: >>>>> >>>>>> The Pacer is a certificated airplane. Seems as though it's >>>>>> electrical system should conform to the original as it left the >>>>>> factory and/or FAA approved modifications there to. >>>>>> What am I missing? >>>>>> Happy Skies, >>>>>> Old Bob >>>>> * >>>>> >>>>> >>>>> * >>>> > >


    Message 20


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    Time: 07:30:13 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Fw: Pacer drawings
    At 03:32 PM 6/15/2015, you wrote: > > >Bob, >I attempted to join the forum. Sever stopped responding. I've red >through the thread pertaining to the schematic. Didn't realize one >of the construction lines found its way into the raster file when I >converted it to a word document. I've deleted that line. Ground >issue with the charging circuit fixed. Removed the diode from the >alternator feed. Wasn't installing it anyway... Using a 70 amp >plane power alternator and the regulator identified in the >thread. As to the questionable wire gauges call out. They're a >combination of the original Pacer wiring diagram sizes, gauge called >for in the schematics for the new electronics and gauge size on the >supercub diagram I was given. The ground block/buss bar symbol has >been changed to a ground symbol. >Attached are two DXF files exported from Cadkey 97. One is >AutoCAD...worked in AutoCAD 2000 don't know if it will work in later >programs. The second is a DXF. > >Thanks >Mark Moyle >Platinum, Alaska >907-979-2010 > Hi Mark! Welcome to the AeroElectric List. Yeah, the server was sick for a time this weekend. I've taken the liberty of converting data I was able to glean from the .doc files into a page-per-system wirebook. A working copy has been posted to http://tinyurl.com/o39rp8u When we're all through sifting the pebbles and cobwebs out of it, I can send you the original file in 2011 .dwg or .dxf Can you tell us more about your project? The Pacer is my Canadian 'dream machine' . . . I've often thought that if I lived in Canada, I'd de-cert a nice airframe and engine, strip the electrical, install cargo pad in back seat, put nice bucket seats in the front and end up with a pretty agile, low-cost, mo-gas powered CC machine for the wife and I . . . So much for fantasies . . . how can the List help? Can you give us a narrative on the hardware you've already purchased . . . alternator, regulator, battery, radios, instruments, etc. I presume this is going to be an Alaskan workhorse. Did you get your copy of the 'Connection? You might take advantage of the breaker-list and see what is already known about what items will need DC power and how much energy those gizmos use. This page becomes the index for following page-per-system drawings. Bob . . .


    Message 21


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    Time: 07:32:54 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    At 03:53 PM 6/15/2015, you wrote: > >Is there no original wiring diagram for the Pacer or Tri-Pacer? That >is what you really need, so you are only repairing the existing >system. Your mechanic will need an inspector with strong light >airplane background. Those are hard to find in most FSDOs. >It will be MUCH easier to restore to original wiring, with maybe an >STC approved alternator, than re-inventing the wheel. Some FSDOs >won't even consider a reference to an existing modification. >Also keep in mind the future of the aircraft. If it has a custom >wiring setup, the next mechanic along will have to rely on your >diagrams. Much better if he can rely on original Piper data. or a professionally crafted and presented wirebook . . . Bob . . .


    Message 22


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    Time: 07:38:44 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    At 08:03 PM 6/15/2015, you wrote: > >Why reinvent the wheel? Use Bob Nuckolls' Z-11. It is a simple >electrical system Z-11 is a snapshot of an architecture . . . not a wirebook. I've launched a wirebook project for Mark's airplane. With the List's eyes and gray-matter sifting the details, we'll end up with a wirebook worthy of attachment to any one-time STC or 337 effort. Bob . . .


    Message 23


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    Time: 10:14:20 PM PST US
    Subject: Re: Fwd: [Bearhawk] Pacer progress
    From: "H. Marvin Haught Jr" <handainc@madisoncounty.net>
    Which is what I am after for my Pacer project and any future projects! Cong rats, Mark.....you re on the list. This is gonna be fun! Marv Sent from my iPad > On Jun 15, 2015, at 9:35 PM, Robert L. Nuckolls, III <nuckolls.bob@aeroele ctric.com> wrote: > > At 08:03 PM 6/15/2015, you wrote: >> >> Why reinvent the wheel? Use Bob Nuckolls' Z-11. It is a simple electric al system > > Z-11 is a snapshot of an architecture . . . not > a wirebook. I've launched a wirebook project for > Mark's airplane. With the List's eyes and gray-matter > sifting the details, we'll end up with a wirebook > worthy of attachment to any one-time STC or 337 > effort. > > > > > Bob . . . > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >




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