AeroElectric-List Digest Archive

Tue 07/18/17


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 10:17 AM - Re: Z14 with SDS EFI... (Robert L. Nuckolls, III)
     2. 10:19 AM - Re: Re: IVO Prop current limiter (Robert L. Nuckolls, III)
     3. 12:04 PM - Re: Re: IVO Prop current limiter (Paul A. Fisher)
     4. 12:05 PM - Re: Re: IVO Prop current limiter (Paul A. Fisher)
     5. 02:38 PM - Relative position of Transponder and DME antennas (Peter Pengilly)
     6. 03:06 PM - Z14 with SDS EFI... (Andy Elliott)
     7. 03:15 PM - Re: Relative position of Transponder and DME antennas (don van santen)
     8. 03:53 PM - Re: Relative position of Transponder and DME antennas (bobsv35b@aol.com)
 
 
 


Message 1


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    Time: 10:17:30 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Z14 with SDS EFI...
    At 09:15 AM 7/17/2017, you wrote: > >I'm planning on a dual ECU SDS EFI system for my RV-7. I'm also >planning to (eventually) equip for IFR. Given all that, I'm looking >strongly at a Z14-based electrical architecture, but I have a few >questions/concerns about it. > > >My plan was to split the critical engine systems and the PFDs across >both battery buses, so the aircraft could run solely on one bus or >the other. I wanted to maintain the ability to fly indefinitely >after one failure and provide a minimum of two hours on battery power alone. It seems you have abandoned the fundamental feature of Z-14 . . . With two alternators, you should be designing for continued flight to intended destination using the energy from only one of the two alternators. Batteries are there to add stability to the system dynamics and start the engine. Recall that the single most reliable sources of energy on any airplane is the judiciously maintained battery. Then comes the engine driven alternator . . . a more prone to failure but still a rare source of anxiety in the cockpit. Adding a second alternator not only sidesteps probability of declaring an emergency because of one alternator failure, it also reduces the need for tailoring battery capacity(ies) to design goals for battery-only endurance. Have you crafted a load analysis for all electro- whizzies needed for competent/comfortable termination of flight? I'm particularly mystified by the spreading of engine critical accessories across both systems. Z-14, as published, offers reliability on the same order as modern biz-jets . . . better than King Airs. Spreading things around the bus structures only adds complexity without reducing risk. Let's back up. You have two itty-bitty batteries which, I presume, are used in tandem for cranking. What size alternators? Suppose your engineering design manager says, "Okay, load up the 4 busses with system accessories and explain your decisions." After you have everything hooked up, then do the FMEA . . . what kind of failure will cause you to re-position some switches? After re-configuration, what new limits (if any) are imposed on the probability of comfortable termination of flight? Bob . . .


    Message 2


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    Time: 10:19:29 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: IVO Prop current limiter
    > I think the mechanical aspects of the data package are > now complete. I'll assemble one here as well so we can > beta-test software and compare notes. The boards are here. Thought I had all the parts to stuff one but found a couple of shortages. On order for delivery by priority mail . . . Bob . . .


    Message 3


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    Time: 12:04:28 PM PST US
    Subject: Re: IVO Prop current limiter
    From: "Paul A. Fisher" <paulf@hughes.net>
    Bob and all, I've got 7 of the PIC chips in inventory today, so I can program them and send them to people who want to do some beta testing. Or I could send them all to whomever is going to be putting the kits together. I would suggest we let Bob assemble one of the boards and do a quick check of the software before I program the rest of the chips. Paul Fisher On 7/16/2017 6:30 PM, Robert L. Nuckolls, III wrote: > At 11:36 AM 7/15/2017, you wrote: >> Bob, >> >> I would build one of those Prop limiters for my electric adj. IvoProp. >> >> If you need someone to make the initial order for parts, I'd be >> happy to do that. I could disseminate the parts kits to the >> interested builders. > > I have uploaded an illustrated bill of materials and > a parts locator to . . . > > http://tinyurl.com/yby3waw6 > > <http://tinyurl.com/yby3waw6> Note that the BOM does not call out a > mating D-sub > connector (D15S) since each builder may choose from > either crimp or solder-cup connectors. Also missing > is a callout for a D15H hood. The builder will need > 6-32 hardware to fasten the assembly down to the > mounting-surface/heat-sink. > > A LED travel limit annunciator is also missing from > the BOM. Something like this might tweak your > fancy . . . > > http://tinyurl.com/y8j6qrva > > <http://tinyurl.com/y8j6qrva> Unless the builder has programming > capability for > the PIC chip, I'll suggest the chip not be ordered > from Digikey rather from someone in the project group > with programming tools. > > I think the mechanical aspects of the data package are > now complete. I'll assemble one here as well so we can > beta-test software and compare notes. > > Bob . . . >


    Message 4


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    Time: 12:05:57 PM PST US
    Subject: Re: IVO Prop current limiter
    From: "Paul A. Fisher" <paulf@hughes.net>
    Bob and all, I've got 7 of the PIC chips in inventory today, so I can program them and send them to people who want to do some beta testing. Or I could send them all to whomever is going to be putting the kits together. I would suggest we let Bob assemble one of the boards and do a quick check of the software before I program the rest of the chips. Paul Fisher On 7/16/2017 6:30 PM, Robert L. Nuckolls, III wrote: > At 11:36 AM 7/15/2017, you wrote: >> Bob, >> >> I would build one of those Prop limiters for my electric adj. IvoProp. >> >> If you need someone to make the initial order for parts, I'd be >> happy to do that. I could disseminate the parts kits to the >> interested builders. > > I have uploaded an illustrated bill of materials and > a parts locator to . . . > > http://tinyurl.com/yby3waw6 > > <http://tinyurl.com/yby3waw6> Note that the BOM does not call out a > mating D-sub > connector (D15S) since each builder may choose from > either crimp or solder-cup connectors. Also missing > is a callout for a D15H hood. The builder will need > 6-32 hardware to fasten the assembly down to the > mounting-surface/heat-sink. > > A LED travel limit annunciator is also missing from > the BOM. Something like this might tweak your > fancy . . . > > http://tinyurl.com/y8j6qrva > > <http://tinyurl.com/y8j6qrva> Unless the builder has programming > capability for > the PIC chip, I'll suggest the chip not be ordered > from Digikey rather from someone in the project group > with programming tools. > > I think the mechanical aspects of the data package are > now complete. I'll assemble one here as well so we can > beta-test software and compare notes. > > Bob . . . >


    Message 5


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    Time: 02:38:47 PM PST US
    From: "Peter Pengilly" <Peter@sportingaero.com>
    Subject: Relative position of Transponder and DME antennas
    I am retrofitting a panel mount DME into a low wing metal airplane and trying to figure out where the antenna should be installed. There are several complicating factors, particularly that it is very difficult to route the antenna coax from the panel aft past the spar. The transponder antenna is already placed under the fuselage between the spar and the firewall under the passenger's knees with one comm (comm 2) antenna in a similar position under the pilot's knees. There is a position for the DMA antenna just ahead of the spar on the center-line, but this puts it around 15" from both of the other existing antennas. This busts the 36" between antennas rule of thumb - but so does the existing comm & txpdr antennas with no apparent ill effect. However, King recommend the DME antenna should be more than 3ft from a comm antenna and 6ft from a txpdr antenna. One method to install the antenna towards the rear of the aircraft could be to route the coax alongside the comm 1 coax (RG400) for 5ft, but that appears to be poor practice. The DME is being installed to support IFR operation and will be used only infrequently, but when it is needed it will during an instrument approach and so reliable operation from (say) 10 or 15 miles is highly desirable. Any degradation in the current good comm or txpdr performance is undesirable, no matter what the phase of flight. My questions are, * Will the installed performance of the DME be noticeably degraded if the antenna is mounted 15" away from an existing comm and txpdr antenna? * Will the installed performance of the existing comm and txpdr be noticeably degraded if the DME antenna is mounted 15" away from both of their existing antennas? * If the DME & comm RG400 feeders are run in close proximity for 5 feet will they mutually interfere with each other? Thanks for any advice, Peter


    Message 6


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    Time: 03:06:19 PM PST US
    From: "Andy Elliott" <a.s.elliott@cox.net>
    Subject: Z14 with SDS EFI...
    Minor comment in line with some of the others - Why do you have/need main and aux contactors? I ran an electrically-dependent airplane (for about 5 years before I sold it) with a rock-simple marine battery selector switch with off-1-2-both positions. Used 1 alternator and 2 pc680's and, IAW group guidance, changed one battery every year. That said, that particular airplane had electronic ignition, but did not have EFI, and would easily run >1 hour on one battery alone. In the case of the higher loads of EFI, I might agree with using two alternators instead, one belt drive and one pad-mounted, and one battery. FWIW, Andy -------------------------- Andy Elliott, N127VE, GP-4 CL: 480-695-9568 "If things seem under control, you're just not going fast enough." - Mario Andretti


    Message 7


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    Time: 03:15:38 PM PST US
    From: don van santen <donvansanten@gmail.com>
    Subject: Re: Relative position of Transponder and DME antennas
    Peter, In my RV all the antennas cables except the GPS run together down the cold side of the firewall and back in the wire tunnel. I had to drill s couple holes in the spar carry through bit Van's daid this was no issue. All the cables are within an inch of each other. They are all RG400. The length of the runs where they ate together is roughly six feet. Antennas are 2 wingtip (archer) 2 com 1transponder/adsb out 1 adsb in 1aprs Two GPS, 1xm and the GPS for the aprs are under tbe cowl. All have worked perfectly for nine years now with the atchers working up to 50 miles if over 8000 feet altitude. On Jul 18, 2017 2:43 PM, "Peter Pengilly" <Peter@sportingaero.com> wrote: I am retrofitting a panel mount DME into a low wing metal airplane and trying to figure out where the antenna should be installed. There are several complicating factors, particularly that it is very difficult to route the antenna coax from the panel aft past the spar. The transponder antenna is already placed under the fuselage between the spar and the firewall under the passenger=99s knees with one comm (comm 2) antenna in a similar position under the pilot=99s knees. There is a position for the DMA antenna just ahead of the spar on the center-line, but this puts it around 15=9D from both of the other existing antennas. This busts the 36=9D between antennas rule of thumb =93 but so does the existing comm & tx pdr antennas with no apparent ill effect. However, King recommend the DME antenna should be more than 3ft from a comm antenna and 6ft from a txpdr antenna. One method to install the antenna towards the rear of the aircraft could be to route the coax alongside the comm 1 coax (RG400) for 5ft, but that appears to be poor practice. The DME is being installed to support IFR operation and will be used only infrequently, but when it is needed it will during an instrument approach and so reliable operation from (say) 10 or 15 miles is highly desirable. Any degradation in the current good comm or txpdr performance is undesirable, no matter what the phase of flight. My questions are, - Will the installed performance of the DME be noticeably degraded if the antenna is mounted 15=9D away from an existing comm and txpdr antenna? - Will the installed performance of the existing comm and txpdr be noticeably degraded if the DME antenna is mounted 15=9D away from both of their existing antennas? - If the DME & comm RG400 feeders are run in close proximity for 5 feet will they mutually interfere with each other? Thanks for any advice, Peter


    Message 8


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    Time: 03:53:19 PM PST US
    From: bobsv35b@aol.com
    Subject: Re: Relative position of Transponder and DME antennas
    Good Afternoon Peter, May I ask whether or not you will have an IFR approved GPS in the RV? If so, why not forget about installing the DME? The GPS can be used as a su bstitute for ANY DME function. Saves time, money, and weight! Happy Skies, Old Bob -----Original Message----- From: don van santen <donvansanten@gmail.com> Sent: Tue, Jul 18, 2017 5:16 pm Subject: Re: AeroElectric-List: Relative position of Transponder and DME an tennas Peter, In my RV all the antennas cables except the GPS run together down the cold side of the firewall and back in the wir e tunnel. I had to drill s couple holes in the spar carry through bit Van's daid this was no issue. All the cables are within an inch of each other. T hey are all RG400. The length of the runs where they ate together is roughl y six feet. Antennas are 2 wingtip (archer) 2 com 1transponder/adsb out 1 adsb in 1aprs Two GPS, 1xm and the GPS for the aprs are under tbe cowl. All have worked p erfectly for nine years now with the atchers working up to 50 miles if over 8000 feet altitude. On Jul 18, 2017 2:43 PM, "Peter Pengilly" <Peter@sportingaero.com> wrote: I am retrofitting a panel mount DME into a low wing metal airplane and tryi ng to figure out where the antenna should be installed. There are several complicating factors, particularly that it is very diffic ult to route the antenna coax from the panel aft past the spar. The transpo nder antenna is already placed under the fuselage between the spar and the firewall under the passenger=99s knees with one comm (comm 2) antenna in a similar position under the pilot=99s knees. There is a position for the DMA antenna just ahead of the spar on the center-line, but this pu ts it around 15=9D from both of the other existing antennas. This bus ts the 36=9D between antennas rule of thumb =93 but so does the existing comm & txpdr antennas with no apparent ill effect. However, King recommend the DME antenna should be more than 3ft from a comm antenna and 6 ft from a txpdr antenna. One method to install the antenna towards the rear of the aircraft could be to route the coax alongside the comm 1 coax (RG40 0) for 5ft, but that appears to be poor practice. The DME is being installed to support IFR operation and will be used only i nfrequently, but when it is needed it will during an instrument approach an d so reliable operation from (say) 10 or 15 miles is highly desirable. Any degradation in the current good comm or txpdr performance is undesirable, n o matter what the phase of flight. My questions are, Will the installed performance of the DME be noticeably degraded if the ant enna is mounted 15=9D away from an existing comm and txpdr antenna? Will the installed performance of the existing comm and txpdr be noticeably degraded if the DME antenna is mounted 15=9D away from both of their existing antennas? If the DME & comm RG400 feeders are run in close proximity for 5 feet will they mutually interfere with each other? Thanks for any advice, Peter




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