AeroElectric-List Digest Archive

Tue 04/17/18


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 05:30 AM - Re: z13 battery bus protection (user9253)
     2. 07:56 AM - Re: z13 battery bus protection (mmcelrea)
     3. 10:32 AM - Re: z13 battery bus protection (user9253)
     4. 11:04 AM - Re: Diy AOA, anyone ? (GTH)
     5. 11:20 AM - Re: Re: z13 battery bus protection (Robert L. Nuckolls, III)
     6. 11:28 AM - Re: z13 battery bus protection (user9253)
     7. 03:22 PM - Re: Re: z13 battery bus protection (Robert L. Nuckolls, III)
     8. 11:29 PM - Re: z13 battery bus protection (mmcelrea)
 
 
 


Message 1


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    Time: 05:30:31 AM PST US
    Subject: Re: z13 battery bus protection
    From: "user9253" <fransew@gmail.com>
    A fast blow fuse will INSURE that the essential bus IS taken out. Do not use a fast blow fuse in series with the E-Bus no matter which end of the wire it is located. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=479393#479393


    Message 2


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    Time: 07:56:08 AM PST US
    Subject: Re: z13 battery bus protection
    From: "mmcelrea" <mmcelrea@hotmail.com>
    Will a maxifuse not blow as fast as a normal blade fuse? Is a slow blow blade fuse available? The endurance bus feed wire from the hot battery bus is protected by a fuse at one end and a fuselink at the other. Is it not acceptable to do the same with the feed wire to the hot battery bus from the battery? I would prefer to keep the simplest, most durable protection devices within the engine compartment, ie a fuselink. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=479396#479396


    Message 3


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    Time: 10:32:53 AM PST US
    Subject: Re: z13 battery bus protection
    From: "user9253" <fransew@gmail.com>
    On the Littlefuse website, http://www.littelfuse.com/products/fuses/automotive-passenger-car/blade-fuses/299.aspx it says, "MAXI 32V Series - MAXI Slo-Blo 32V Automotive Blade Fuse" I assume that "Slo-Blo" means slow blow. The datasheet http://www.littelfuse.com/~/media/automotive/datasheets/fuses/passenger-car-and-commercial-vehicle/blade-fuses/littelfuse_maxi_32v_datasheet.pdf graph looks like the 30 amp fuse will hold 40 amps for several minutes without blowing. The reason that the endurance bus wire is protected at both ends is because there are two current paths. The wire needs to be protected from current coming from either end. A maxifuse is a blade type fuse, but it is twice as big as ATX and ATO fuses. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=479397#479397


    Message 4


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    Time: 11:04:08 AM PST US
    Subject: Re: Diy AOA, anyone ?
    From: GTH <gilles.thesee@free.fr>
    Le 16/04/2018 01:01, Robert L. Nuckolls, III a crit: > > We had some discussions here on the List about > various AOA sensor/display options about 15 years > ago. During and since that time I'd collected some > articles on the topic which I posted here > > https://goo.gl/5XdU1y > > One of the articles cloned a sensor mast that > was popular with Piper as I recall. Don't recall > the manufacturer off hand. Hi Bob and all, A big thank you for your inputs, docs etc. ! We now have to do our homework. Nevertheless the project is still at the initial build stage, and we are still in the process of (slowly) reducing drag on our present 4-seater, so it may be some time til we are ready for the AOA flight tests. Thank you everyone ! -- Best regards, Gilles http://contrails.free.fr http://lapierre.skunkworks.free.fr


    Message 5


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    Time: 11:20:49 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: z13 battery bus protection
    At 09:55 AM 4/17/2018, you wrote: > >Will a maxifuse not blow as fast as a normal blade fuse? Is a slow >blow blade fuse available? No . . . haven't got time right now to answer this question carefully . . . but I will soon. In the mean time, research the fault reaction time curves for the devices being cited . . . "Fast" and "slow" are un-quantified, squishy terms. Bob . . .


    Message 6


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    Time: 11:28:23 AM PST US
    Subject: Re: z13 battery bus protection
    From: "user9253" <fransew@gmail.com>
    According to this chart: http://www.litz-wire.com/New%20PDFs/Fusing_Currents_Melting_Temperature_Copper_Aluminum_Magnet_Wire_R2.011609.pdf A #18 AWG fuselink will conduct up to 82 amps before it melts. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=479400#479400


    Message 7


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    Time: 03:22:51 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: z13 battery bus protection
    At 09:55 AM 4/17/2018, you wrote: > >Will a maxifuse not blow as fast as a normal blade fuse? Is a slow >blow blade fuse available? No . . . and here's why . . . Let's go to the engineering data for a sample of fuses common to our designs. First the ATC10 plastic fuse that fits the popular fuseholders . . . and probably the largest fuse to be included on the battery bus under consideration: I have calculated a 'fusing constant' for this fuse based on numbers taken from the ATC fuse performance chart below. At approx 2x the 'carry forever' current of the ATC10 fuse, it opens in approx 0.4 seconds which produces an I(squared)T value of 270. If we cause the fuse to carry twice that value of 52A, we know that it will open in approx ONE FOURTH that time or 0.1 seconds. Double the current again to ~100A and we'll anticipate fuse operation in ~0.05 seconds. The chart below says it will be shorter still, so perhaps my fusing constant number needs trimming. Suffice it to say that the fusing constant calculation carries an AMPS(SQUARED) term in it suggesting that increasing current shortens the operating time by 1/4th each doubling. [] [] Now let us look at the 30A MaxiFuse. Note that it has a much larger fusing constant (again perhaps needing a tweak) but consider the operating time at 100A. From the chart we read something on the order of 3 SECONDS. Suppose a MAX30 were protecting the battery bus with a ATC10 fuse in it and you fault that fuse with a 100A load. The ATC10 will open many times faster than the MAX30 thus the integrity of the bus feed is not at risk. [] Now, if we were protecting a SWITCHED bus in a TC aircraft with similar distribution characteristics, we might choose to use the ANL35 current limiter. Note that its fusing constant is actually LESS than the MAXI30. At 2x the ANL's carry forever current, the fusing time is only 0.4 seconds. But when loaded with our hypothetical fault of 100A on an ATC10 fuse, the ANL35 is pretty close to a never-operates condition. [] A take-away from this narrative has several points. (1) 'Fast' and 'slow' are non-quantified, un-scientific terms for evaluating performance of any circuit protective device. You can say device A is faster than device B under some cited conditions . . . but that's about it. (2) The fusing constant is useful for making some broad predictions about performance between two styles of product. For example, in the charts about we see that Kf of 13K for the ANL (a mechanically robust fuse compared to the MAXI) is about 20x faster at the 2x overload point than the MAXI with a Kf of 44K. (3) I've not illustrated fusing characteristics for the 18AWG fusible link . . . we know it's going to be a BIG number. Now, considering that the design goal for upstream protection of the non-legacy battery bus is to MINIMIZE the potential for expenditure of energy in a hard fault condition, very robust devices like fusible links are not consistent with the design goal. (4) The design goal calls for selection of an upstream fuse with thermal characteristics consistent with maintaining bus integrity under a downstream BRANCH fault while minimizing energy expenditure during a FEEDER fault. (5) There is a significant simplification of the physics in this narrative that does NOT consider PRE- HEATING of the feeder protection due to normal operating loads. Pre-heating figured heavily in the demise of N811HB . . . https://goo.gl/hWQdE6 I think I read the number 15A as the max running load for this design. Assuming no branch fuse is greater than 10A . . . with most probably being smaller . . . I'll s stand by my recommendation for a MAXI30 or even a MAXI40 protecting a 10AWG feeder. Having said that, I'd much rather the battery bus was located near the battery. The 30 Series aircraft at Beech have had fuses on the firewall for decades [] Further, they were/are glass cartridge fuses (ugh!) with threaded fasteners (fooey) . . . but I'm aware of no problems with this design philosophy. Bob . . . Bob . . .


    Message 8


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    Time: 11:29:53 PM PST US
    Subject: Re: z13 battery bus protection
    From: "mmcelrea" <mmcelrea@hotmail.com>
    Bob, thankyou for your reply, much appreciated. Miller Read this topic online here: http://forums.matronics.com/viewtopic.php?p=479419#479419




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