AeroElectric-List Digest Archive

Mon 03/11/19


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     1. 05:28 AM - Re: Re: Landing gear electric actuator circuit (Robert L. Nuckolls, III)
     2. 09:03 AM - Re: Re: Landing gear electric actuator circuit (Robert L. Nuckolls, III)
     3. 11:33 AM - Re: Landing gear electric actuator circuit (user9253)
     4. 12:00 PM - Re: List subscription problems? (GTH)
     5. 03:58 PM - Test (do not open [was Re: List subscription problems?] (GTH)
     6. 07:15 PM - Re: Landing gear electric actuator circuit (jdubner)
     7. 10:19 PM - Total Loss Electrical System (H. Ivan Haecker)
 
 
 


Message 1


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    Time: 05:28:07 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Landing gear electric actuator circuit
    At 08:51 PM 3/10/2019, you wrote: >I am the OP but have lost track of where we are with all the thread >drift. However, for me it is important NOT have a short across >the motor when de-energized. Not sure there was 'drift' so much as a cooperative sifting of options. I'm assuming that operating this particular system without dynamic braking has a demonstrated track record of satisfactory operation and service life? I.e. dynamic braking was shown to be of no value in meeting design goals? > > >There are two reasons why: with a short there is some back EMF and >it contributes to additional force required to mechanically drive >the motor by a mechanical means. (There is a 5/16" hex drive that >can be turned with a ratchet.) It changes it from just "very >difficult" to "impossible", at least in my aircraft. Yup, did an actuator controller a couple years ago wherein dynamic braking was necessary but needed to 'go away' for manual actuation by hand-crank. That's a pretty easy thing to do which I can illustrate if you're interested. >And with a short across the motor I cannot connect a power source >(through a switch) directly to the motor to lower the gear. And >that is why I am not happy with the circuit in my original posting. Electrical failures of a robust design in this situation will be very rare. Your system operates say 20 seconds per flight cycle? 100 flights a year is 2000 seconds or just over 1/2 hour. Actuation systems in aircraft a generally qualified at full load and environmental extremes for thousands of cycles. This system in your aircraft won't even be broken in by the time the aircraft is scrapped. You have a mechanical backup for the electrical system so going the extra electrical backup system seems more a lack of confidence in the primary system configuration than a real hedge against a gear-up landing. >I've devised an H-bridge circuit with four SPST (or two DPST) relays >that does not leave a short across the motor and does not require >the switch to handle motor currents (which I've measured at 6 to >over 10A (depending on load). The greatest stress on controls in PM motor systems isn't the maximum operating draw. It's INRUSH current over the duration of contact bounce during closure. While the motor is spinning up, current through the circuit may be 3-10 times the running current. If a contact bounces 5-10 times, then wear-and-tear on contacts is more a function of inrush characteristics and switch mechanics than anything to do with flight cycles and running current. >I hope to breadboard the H-bridge version sometime this week using >four Omron G8V-1C17T-R-DC12 I have on hand. It's relatively small >compared to the Bosch-style relay and has a resistor built in across >the coil for arc-suppression. Will be interested to see your next iteration . . . in the mean time, I'll see if I can dig up the notes on the selective dynamic braking design. Bob . . .


    Message 2


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    Time: 09:03:11 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Landing gear electric actuator circuit
    > Will be interested to see your next iteration . . . > in the mean time, I'll see if I can dig up > the notes on the selective dynamic braking > design. Found the files. Here's an AeroElectric Connection drawing that adapts the idea from that program to a page-per-system file . . . http://www.aeroelectric.com/PPS/Landing_Gear/Canard%20Pusher%20Gear.pdf The dynamic braking path is asserted only while the gear select switch is in a gear-up or gear-down position. When operating the gear, the pilot would not release the switch until the expected limit light illuminates. During the reaction time from first light to pilot release of the switch, the gear system would be brought to a rapid halt through the selective dynamic braking relay. Once the pilot is satisfied with gear position, the switch is released which also drops the dynamic braking relay. Hence, during power failure or failure of electrical controls, there will be no impediment to using a manual, hand-crank feature to lower the gear. Bob . . .


    Message 3


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    Time: 11:33:49 AM PST US
    Subject: Re: Landing gear electric actuator circuit
    From: "user9253" <fransew@gmail.com>
    Would this circuit work? The intent is to slow the motor quickly until the induced voltage drops below zener voltage. The motor would then coast until stopped. It should be easy to turn the motor slowly by hand. A resistor could be connected in parallel with the two zener diodes. I do not know if it will work, just asking. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488012#488012 Attachments: http://forums.matronics.com//files/nose_gear_joe_8_137.jpg


    Message 4


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    Time: 12:00:58 PM PST US
    Subject: Re: List subscription problems?
    From: GTH <gilles.thesee@free.fr>
    /Le 26/02/2019 21:09, Robert L. Nuckolls, III a crit: / > / > List being 'dropped' for reasons unknown. > / / > .... > / / > Has anyone else experienced this difficulty? / Been dropped on march 5th. It seems my messages are getting through, though. Contacted Matt 24h ago, awaiting news. -- Best regards, Gilles http://contrails.free.fr http://lapierre.skunkworks.free.fr


    Message 5


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    Time: 03:58:17 PM PST US
    Subject: Re: List subscription problems?]
    From: GTH <gilles.thesee@free.fr>
    /Le 26/02/2019 21:09, Robert L. Nuckolls, III a crit: / > / > In each case, the victim was able to renew > their membership through the /subscribe page > on matronics.com > / / > Has anyone else experienced this difficulty? > / Hello all, This is a test message. -- Best regards, Gilles http://contrails.free.fr http://lapierre.skunkworks.free.fr


    Message 6


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    Time: 07:15:38 PM PST US
    Subject: Re: Landing gear electric actuator circuit
    From: "jdubner" <jdubner@yahoo.com>
    nuckolls.bob(at)aeroelect wrote: > At 08:51 PM 3/10/2019, you wrote: > > > drift. However, for me it is important NOT have a short across > > the motor when de-energized. > > Not sure there was 'drift' so much as a cooperative sifting of options. You're very charitable, Bob -- I'm totally adrift. There are three separate postings with suggestions ranging from quite useful to eliminating the retractable gear so we'll have to agree to disagree on this. I'll try to streamline this by listing my constraints and criteria. 1. A mechanical backup would be preferable but is not feasible on this particular Long-EZ. This is because the mechanical drive would need to be located on the center of the instrument panel where the EFIS goes and it would be exceedingly difficult to activate. 2. For backup gear lowering only (not raising) I've decided to connect a power source through a backup gear down switch directly to the motor. No relays, no limit switches, different wires and connections. Same motor, same or different power source (T.B.D. but wired to the battery bus). The motor probably won't fail in my lifetime but the relays, microswitches, and wiring are a different situation. 3. I don't need or want back EMF helping to hold the gear up or down. I know this because I can bounce up and down on the landing gear and it won't budge with or without a short across the motor. But I absolutely, positively must have no short across the motor to implement #2 above. -- Joe -------- RV-8A Independence, OR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488019#488019


    Message 7


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    Time: 10:19:58 PM PST US
    From: "H. Ivan Haecker" <hivanhaecker@gmail.com>
    Subject: Total Loss Electrical System
    I am currently converting an aircraft that has no electrical system whatsoever to a toal loss system (no alternator) with a battery that is used for starting only..My question is as follows: For starting only, do I just need a starter contactor wired directly to the battery with a fat wire and a fused small wire for its coil connected to a momentary contact switch on the panel? Is there any need for a master contactor? And if I later decide to add a couple of small current drawing devices such as a hand-held gps and an intercom, can they also be directly connected to the battery with small fused wires? It seems that I would still want to avoid running a master contactor due to its current draw. Thanks for any advice. Ivan Haecker




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