AeroElectric-List Digest Archive

Mon 11/18/19


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 01:21 AM - Re: Wiring book review (peroperro)
     2. 01:29 AM - Re: Fast Return Investment 9000% ROI after 1 day (peroperro)
     3. 01:39 AM - Re: Wiring book review (velletazjp)
     4. 07:10 AM - Re: Re: Wiring book review (Robert L. Nuckolls, III)
     5. 07:34 AM - Re: Re: draft schematic attached (Charlie England)
     6. 09:23 AM - Re: Re: draft schematic attached (Peter Feneht)
     7. 10:02 AM - Re: Re: draft schematic attached (Eric Page)
     8. 10:51 AM - Re: Re: draft schematic attached (Robert L. Nuckolls, III)
     9. 11:02 AM - Re: Re: draft schematic attached (Jeff Luckey)
    10. 02:24 PM - YOU BETTER HAVE A PLAN! (racerjerry)
    11. 06:13 PM - Re: YOU BETTER HAVE A PLAN! (Stuart Hutchison)
    12. 07:05 PM - Re: Re: draft schematic attached (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 01:21:08 AM PST US
    Subject: Re: Wiring book review
    From: "peroperro" <mrbadguy69@protonmail.com>
    Hi velletazjp, to you think I can ask you to review my book as well? It would be lovely to have your detailed input. Thanks very much in advance! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=493095#493095


    Message 2


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    Time: 01:29:25 AM PST US
    Subject: Re: Fast Return Investment 9000% ROI after 1 day
    From: "peroperro" <mrbadguy69@protonmail.com>
    This ROI like you mentioned looks really suspicious. I simply don't believe anyone can earn like this daily if we don't speak of a pyramid, of course. Whomever promised you this revenue is I think unfair and not just to you. So if you really want to win anything, you will be better off playing crypto games https://duckdice.com/promotions and participating in the jackpot lottery. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=493097#493097


    Message 3


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    Time: 01:39:23 AM PST US
    Subject: Re: Wiring book review
    From: "velletazjp" <velletazjp@gmail.com>
    peroperro wrote: > Hi velletazjp, to you think I can ask you to review my book as well? It would be lovely to have your detailed input. Thanks very much in advance! I could of course, thought I doubt Ill be of any help. I followed religiously Bobs recommendations and schematics and then I came to this list to get a final review. I suggest you start a new thread with your drawing attached so others can give you their opinion too. Im just a man in a cave watching shadows... -------- 2020 contribution paid Read this topic online here: http://forums.matronics.com/viewtopic.php?p=493098#493098


    Message 4


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    Time: 07:10:52 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Wiring book review
    At 03:20 AM 11/18/2019, you wrote: ><mrbadguy69@protonmail.com> > >Hi velletazjp, to you think I can ask you to review my book as well? >It would be lovely to have your detailed input. Thanks very much in advance! > NOT A LEGIT SUBSCRIBER - IGNORE Bob . . .


    Message 5


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    Time: 07:34:17 AM PST US
    Subject: Re: draft schematic attached
    From: Charlie England <ceengland7@gmail.com>
    Hi Peter, I don't know about everyone else, but it's a lot simpler for me to open .jpg files than .pdf. In my email client, I can open jpg directly, but I must first download, then run a pdf viewer. Charlie On 11/17/2019 5:33 PM, Peter Feneht wrote: > Bob Verwey generously encouraged me to send my revised schematic > abased on Joe Gores' advice. In addition, I attached a conceptual > layout of the panel. I am mystified by how to go from these drawings > to the actual physical systems. I am seriously considering the > Vertical Power system. I am hoping their motto is correct, 'easier, > safer, better' - and even if theoretically I could do it less > expensively without it, I might be willing to put extra money toward > the VP system for those qualities. Thanks in advance for any > additional advice you have to offer. > > best. Peter > > On Fri, Nov 15, 2019 at 2:09 AM Bob Verwey <bob.verwey@gmail.com > <mailto:bob.verwey@gmail.com>> wrote: > > Hi Peter > > Please let us have a copy of that updated drawing after the edits > as suggested by Joe? > > Best... > Bob Verwey > 082 331 2727 > > > On Fri, 15 Nov 2019 at 02:53, Peter Feneht <peter.feneht@gmail.com > <mailto:peter.feneht@gmail.com>> wrote: > > Thanks! -pf > > On Wed, Nov 13, 2019 at 6:35 PM user9253 <fransew@gmail.com > <mailto:fransew@gmail.com>> wrote: > > <fransew@gmail.com <mailto:fransew@gmail.com>> > > The 20 amp alternator fuse is way too small. The purpose > of that fuse is to protect the battery from short circuits. > The fuse should be physically located near the contactors. > Use 18AWG for voltage regulator wires. The 5 amp > regulator fuse is OK. > The panel switch and 5 amp fuse are not needed or > desired. Eliminate them. They are unnecessary failure > points. Consider using 10AWG for the power bus feeder. > The 12AWG wire going to the starter contactor is too big. > Replace it with 18AWG. That wire needs to be fused. 5 > amp should be good. > The 14AWG wires connected to the power bus are too big. > Replace them with 18AWG. > Protect those wires with 5 amp fuses. Manufacturer's > instructions take precedence over my recommendations. > > -------- > Joe Gores >


    Message 6


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    Time: 09:23:22 AM PST US
    From: Peter Feneht <peter.feneht@gmail.com>
    Subject: Re: draft schematic attached
    Bob - I really recognize and agree with the wisdom in the generous advice that you gave me, super thanks!! You are right, if I build the system that reflects my understanding of the system, then I can see all the separate items for maintenance, repair, etc. The VP would be a large 'black box' that I would have to learn to accept. I like your 'grass roots' type of approach. thanks. --Peter On Sun, Nov 17, 2019 at 7:50 PM Robert L. Nuckolls, III < nuckolls.bob@aeroelectric.com> wrote: > At 05:33 PM 11/17/2019, you wrote: > > Bob Verwey generously encouraged me to send my revised schematic abased o n > Joe Gores' advice.=C3=82 In addition, I attached a conceptual layout of the > panel.=C3=82 I am mystified by how to go from these drawings to the actu al > physical systems.=C3=82 I am seriously considering the Vertical Power sy stem. > > > The VP option means that you toss out all you've > done so far and start over . . . > > =C3=82 I am hoping their motto is correct, 'easier, safer, better' > > > . . . not quantitative. > > - and even if theoretically I could do it less expensively without it > I might be willing to put extra money toward the VP system for those > qualities. Thanks in advance for any additional advice you have to offer . > > > I've worked dozens of aircraft accident investigations. > I've read many more final reports on bad-days-in-the-cockpit. > > Only a tiny percentage of accidents are precipitated or > advanced due to electrical system failures. Accidents > that started with electrical failures were found to have > root cause in poor judgement in electrical system management, > design and/or fabrication. > > I would call your attention to accidents discussed in > > http://www.aeroelectric.com/Reference_Docs/Accidents/N811HB_Feb2008_LA-IV p/ > > and > > > http://www.aeroelectric.com/Reference_Docs/Accidents/N289DT_Nov2010_RV-10 /Dan_Lloyd_RV-10_Accident.pdf > > . . . two examples of serious accidents precipitated > by poor craftsmanship and/or design decisions. > > We've had numerous discussions over the years > exploring the manner in which ignorance of > electrical system functionality produced situations > that didn't need to happen. Here's one we studied > here on the List 15 years ago: > > https://tinyurl.com/kqo7jx8 > > Building a failure tolerant electrical system is > really easy. It begins with two processes > you have already implemented: (1) propose an > architecture and (2) seek peer review. These > are best followed with continuous conversation > with knowledgeable/experienced individuals > as your project moves along. > > The goal is to have an UNDERSTANDING of how > all the bits-and-pieces fit into the system . . . > a quality that you don't get in flight school. > > Finally, it behooves you to have a plan-B > for worst case failure . . . the totally > dark panel. I've never owned an a cross-country > capable airplane . . . but I've rented dozens > of different machines. Not once did I concern > myself with the airplane's electrical system > service history . . . I carried this stuff > in the flight bag. > > https://tinyurl.com/qw73hkd > > I was always prepared to get where I had > intended to go whether or not the stuff on > the panel was working. In fact, most of > my cross-country navigation was conducted > with DUAL, $100 GPS hand-helds purchase > at Walmart . . . I've never bothered to > turn on the super-whippy GPS system > in a rental airplane. They were all > different and came with a 1-inch thick > owner's manual. I didn't what to take the > time to learn a new system with each rental > when my personal hand-helds got me there > and back again with accuracy and confidence. > > You cannot purchase understanding or confidence > in your electrical system. Poor craftsmanship > can render all the gee-whiz features of a VP > system useless. I'm not suggesting that > the VP products do not function well as > advertised. But I would rather you craft > a system with a confidence that arises > from understanding and save a lot of money . . . > dollars that would no doubt put some handy > plan-b hardware in your flight bag. > > You're off to an excellent start . . . > > Bob . . . >


    Message 7


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    Time: 10:02:43 AM PST US
    From: Eric Page <edpav8r@yahoo.com>
    Subject: Re: draft schematic attached
    Charlie, PDF has become the de facto standard for online document transfer.=C2- Ev eryone uses it because *any* software package can "print" to a PDF engine t o create it, and it solves the problems of incompatible document formats or recipients not having the right software package.=C2- PDF is probably on e of the top ten most useful -- and most used -- inventions since the dawn of the internet. As an aside, I sold a house a few years ago while whizzing through the west ern Arizona desert at 70 mph, by electronically signing multiple PDF docume nts on my iPad (my father was driving).=C2- I met my listing agent only o nce, when she came to look at the house.=C2- Everything else was done wit h PDFs. I notice you use a gmail account.=C2- If you really don't want to deal wi th downloading to your local machine, the gmail web interface will display PDFs in your browser. Cheers, Eric do not archive On Monday, November 18, 2019, 06:44:21 AM HST, Charlie England <ceengla nd7@gmail.com> wrote: I don't know about everyone else, but it's a lot sim pler for me to open .jpg files than .pdf. In my email client, I can open jp g directly, but I must first download, then run a pdf viewer. Charlie


    Message 8


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    Time: 10:51:14 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: draft schematic attached
    At 11:20 AM 11/18/2019, you wrote: >Bob - I really recognize and agree with the >wisdom in the generous advice that you gave me, >super thanks!!=C2 You are right, if I build the >system that reflects my understanding of the >system, then I can see all the separate items >for maintenance, repair, etc.=C2 The VP would be >a large 'black box' that I would have to learn >to accept.=C2 I like your 'grass roots' type of approach. You are most welcome. From the get-go of this List, primary goals are topped off with offering time, talent and resources that go to understanding how to fabricate and operate a failure-tolerant system. Worked many years in the T/C world where pilots were at risk for becoming passengers in their own machines. See: http://www.aeroelectric.com/Reference_Docs/Accidents/N26DK_Mar2013/20130317- 0_PRM1_N26DK.pdf This airplane bit the dust after 'total electrical failure', amongst other things. Yet, the ship's battery was not returned to Concord until about a year after the accident. After all this time, the battery still contained a substantial percentage of full capacity . . . the exact number escapes me but it was on the order of 80%. The battery was cycled in the lab and came up to normal capacity. A review of the report describes several lapses in pilot training/understanding. Yet this was a nearly new biz-jet with a whole panel full of high-dollar whiz-bangs. But with his battery switch in STANDBY . . . the really useful things were not working. Emacs! Nearly ALL dark-n-stormy night stories in the popular journals demonstrate similar lapses in understanding. Fortunately, the journal stories had happy endings . . . the pilot survived to offer his own i-learned-about- flying-from-that narrative. I can assure you that the most 'reliable' systems are simple, light, low-cost and easily understood by a pilot who does not choose to become an electrical engineer. Such systems minimize AUTOMATIC operations to critical functions that are not (1) immediately failure-annunciated and (2) backed up with a MANUALLY implemented plan-B. Bob . . .


    Message 9


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    Time: 11:02:10 AM PST US
    From: Jeff Luckey <jluckey@pacbell.net>
    Subject: Re: draft schematic attached
    Peter, I will add my 2 cents to this thread... Re VP:=C2- I have to say that spending kilo-dollars to do something as el ementary as power distribution seems like overkill.=C2- For less that a f ew hundred dollars, you can create a distribution panel using circuit break ers that accomplish the same mission as VP.=C2- (and even less $ if you e lect to use fuses) Circuit breakers (my personal choice) are inexpensive, have a proven track record (been in use for decades), are individual/independent - i.e. if one fails it does not affect the others.=C2- They have a very simple "user in terface".=C2- You can tell whether it's tripped by looking at it. They do n't require any software to use, program, or configure.=C2- They just wor k. If you're operating B777 which has 100s of branch circuits, then electronic power distribution is certainly warranted.=C2- But for our little experi mentals, it's most definitely overkill. I often wonder what a pilot would do when he's trying to get home on a Sund ay afternoon and something goes wrong w/ the VP system.=C2- There are no user-serviceable parts in one of those devices.=C2- Is the problem isolat ed to just one circuit?=C2- Is the whole system compromised?=C2- Is my panel gonna go dark 15 minutes after take off?=C2- I don't know.=C2- It would make me kinda nervous.=C2- Disclaimer: I don't own any VP products and I don't know enough about them to answer those questions.=C2- But I would certainly want satisfactory answers before considering that product. =C2- (still pricey, though) The following is something I wrote that summarizes many of the design conce pts that BobN & people on this list promote (all good ideas).=C2- I'm bui lding an RV-7 and I enjoy helping friends & fellow builders with their elec trical systems.=C2-=C2- For those who are not electronically inclined, dealing with the electrical system in anexperimental airplane can seem a little overwhelming. If you're not sure how to getstarted, need help sifting through all the options, or just need a little coaching, this siteis here to help. Electrical systems in experimental aircraft don=99t need to be really complicated. Thebasic principles are pretty straightforward and the skills required to do satisfactoryelectrical work are definitely learnable by jus t about anyone who is capable of puttingan airframe together. Let=99s face it; electricity can be a little scary. When things go wr ong, electricalcomponents can create sparks, get really hot, and just plain not work for no apparentreason. Letting the magic smoke out of that new gi zmo can be expensiveand embarrassing. I think that the electrical system in an experimental airplane should have the followingcharacteristics. It should be: 1. Tolerate failure of any single component & end flight without an emergen cy2. Reliable3. Easy to operate4. Easy to repair/maintain5. Use standard co mponents that are readily available6. Cost effective Those goals can be accomplished with a little effort and some help from the good folks on this List. Jeff LuckeyKCMA On Monday, November 18, 2019, 09:31:49 AM PST, Peter Feneht <peter.fene ht@gmail.com> wrote: Bob - I really recognize and agree with the wisdom in the generous advice that you gave me, super thanks!!=C2- You are right, if I build the system that reflects my understanding of the system, then I can see all the separ ate items for maintenance, repair, etc.=C2- The VP would be a large 'blac k box' that I would have to learn to accept.=C2- I like your 'grass roots ' type of approach.thanks.=C2- --Peter On Sun, Nov 17, 2019 at 7:50 PM Robert L. Nuckolls, III <nuckolls.bob@aeroe lectric.com> wrote: At 05:33 PM 11/17/2019, you wrote: Bob Verwey generously encouragedme to send my revised schematic abased on J oe Gores' advice.=C3=82=C2- Inaddition, I attached a conceptual layout of the panel.=C3=82=C2- I ammystified by how to go from these drawings to t he actual physicalsystems.=C3=82=C2- I am seriously considering the Verti cal Powersystem. =C2- The VP option means that you toss out all you've =C2- done so far and start over . . . =C3=82=C2- I am hoping their mottois correct, 'easier, safer, better' =C2-=C2- . . . not quantitative. =C2-- and even iftheoretically I could do it less expensively without it =C2-I might be willing to put extra money toward the VP system forthose =C2-qualities. Thanks in advance for any additional advice you have tooff er. =C2- I've worked dozens of aircraft accident investigations. =C2- I've read many more final reports onbad-days-in-the-cockpit. =C2- Only a tiny percentage of accidents are precipitated or =C2- advanced due to electrical system failures. Accidents =C2- that started with electrical failures were found to have =C2- root cause in poor judgement in electrical system management, =C2- design and/or fabrication. =C2- I would call your attention to accidents discussedin http://www.aeroelectric.com/Reference_Docs/Accidents/N811HB_Feb2008_LA-IVp/ and=C2- http://www.aeroelectric.com/Reference_Docs/Accidents/N289DT_Nov2010_RV-10/D an_Lloyd_RV-10_Accident.pdf =C2- . . . two examples of serious accidents precipitated =C2- by poor craftsmanship and/or design decisions. =C2- We've had numerous discussions over the years =C2- exploring the manner in which ignorance of =C2- electrical system functionality produced situations =C2- that didn't need to happen. Here's one we studied =C2- here on the List 15 years ago: https://tinyurl.com/kqo7jx8 =C2- Building a failure tolerant electrical system is =C2- really easy. It begins with two processes =C2- you have already implemented: (1) propose an =C2- architecture and (2) seek peer review. These =C2- are best followed with continuous conversation =C2- with knowledgeable/experienced individuals =C2- as your project moves along. =C2- The goal is to have an UNDERSTANDING of how =C2- all the bits-and-pieces fit into the system . . . =C2- a quality that you don't get in flight school. =C2- Finally, it behooves you to have a plan-B =C2- for worst case failure . . . the totally =C2- dark panel. I've never owned an a cross-country =C2- capable airplane . . . but I've rented dozens =C2- of different machines. Not once did I concern =C2- myself with the airplane's electrical system =C2- service history . . . I carried this stuff =C2- in the flight bag. https://tinyurl.com/qw73hkd =C2- I was always prepared to get where I had =C2- intended to go whether or not the stuff on =C2- the panel was working. In fact, most of =C2- my cross-country navigation was conducted =C2- with DUAL, $100 GPS hand-helds purchase =C2- at Walmart . . . I've never bothered to =C2- turn on the super-whippy GPS system =C2- in a rental airplane. They were all =C2- different and came with a 1-inch thick =C2- owner's manual.=C2- I didn't what to take the =C2- time to learn a new system with each rental =C2- when my personal hand-helds got me there =C2- and back again with accuracy and confidence. =C2- You cannot purchase understanding or confidence =C2- in your electrical system. Poor craftsmanship =C2- can render all the gee-whiz features of a VP =C2- system useless. I'm not suggesting that =C2- the VP products do not function well as =C2- advertised. But I would rather you craft =C2- a system with a confidence that arises =C2- from understanding and save a lot of money . . . =C2- dollars that would no doubt put some handy =C2- plan-b hardware in your flight bag. =C2- You're off to an excellent start . . . =C2- Bob . . .


    Message 10


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    Time: 02:24:15 PM PST US
    Subject: YOU BETTER HAVE A PLAN!
    From: "racerjerry" <gnking2@verizon.net>
    I value SIMPLICITY! While Bob & Stein are absolutely correct in the previous discussion about aircraft electrical architecture, I would like to share my perspective. Say you actually have an electrical shorting problem and get smoke in the cockpit - WHADDAYA' DO NOW? YOU BETTER HAVE a PLAN! My plan is, one motion, KILL MASTER SWITCH; turning off all electrical power. And do anything necessary in order to breath some fresh air, including sticking head outside window. Often, you only have a very few seconds react and figure it all out, or.... GAME OVER! Years ago I did appliance service work from a van that some yahoo had wired in a burglar alarm by twisting wires together. While driving down the road at about 40 mph, the darned wiring shorted out and it was all I could do to get the van stopped and roll out onto the roadway coughing my brains out; completely oblivious to oncoming traffic. I was totally incapacitated in mere seconds due to PVC fumes from melted wiring. The interior of that van had a whole lot more room to disperse fumes than a typical homebuilt airplane or even my 172. While I am on this subject, please do not wire your airplane with anything but certified aircraft wire (MIL-W-22759). PVC insulated crap from the auto store will incapacitate you MUCH sooner. Be aware that power cables from accessories and devices never meant to be panel installed in certified aircraft have the same danger. As I said, I value simplicity. What electrical devices do I need to get my airplane safely back on the ground? Answer: ABSOLUTELY NOTHING! Can I safely land without flaps or radio or anything else electrical? Answer: YES - magneto ignition and flying VFR only. Would I rather be flying a homebuilt Van's RV? Answer: You better believe it; but I am too darned old now and consider myself very lucky to keep what I already have (wife included). If you have an electrically dependent airplane.... Good luck with that! You had better make those systems very robust and completely isolated from the rest as much as humanly possible. If you have a bubble canopy, how are you going to get a blast of fresh air to your face or vent out the smoke quickly. Better figure out a plan NOW. NACA fuselage scoop with outlet hose aimed at your face? Maybe. Oxygen system? - cannula type won't work - need mask and possibly eye protection from irritants. BTW, If you install a terminal block, make darned sure that an internal star lock-washer is installed under every screw head (or nut) as normal vibration is very likely to cause separation and some of the electrical shorting problems that you are trying to protect from. AND, electronic ignition is great and can offer advantages as long as you retain ONE stock magneto. Don't be fooled by marketeer nonsense that can kill you. Yeah, I know that I am going to take some heat from this; especially since all GA is headed toward EFI and total electrical dependency, but I stand my ground. Keep the odds on your side. Jerry King -------- Jerry King Read this topic online here: http://forums.matronics.com/viewtopic.php?p=493111#493111


    Message 11


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    Time: 06:13:18 PM PST US
    From: Stuart Hutchison <stuart@stuarthutchison.com.au>
    Subject: Re: YOU BETTER HAVE A PLAN!
    Well said Jerry. Yes, therell be differing opinions, everyones prerogative. Im building IFR with a slider canopy that cant be opened at all in flight. After a long career dealing with smoke and fumes of unknown origin in P-3 Orions (high power flying electronics platforms), I have thought very carefully about smoke and fumes in the cockpit; therefore NACA scoop placement/efficiency with a big punkah louvre and smoke removal doors too. I also have plans for a sealable, slim fireproof container (with silicon vent overboard) for portable electronic devices (e.g. iPad or iPhone) should one of those start smoking/burning, noting Lithium battery fires cant be externally extinguished (cathode degeneration propagates oxygen). I used Vans fuselage vents mounted backwards as smoke removal doors ... they may want to close under slipstream pressure, but can be locked open. Kind regards, Stu Sent from my iPhone > On 19 Nov 2019, at 09:34, racerjerry <gnking2@verizon.net> wrote: > > > I value SIMPLICITY! > > While Bob & Stein are absolutely correct in the previous discussion about aircraft electrical architecture, I would like to share my perspective. > Say you actually have an electrical shorting problem and get smoke in the cockpit - WHADDAYA' DO NOW? > > YOU BETTER HAVE a PLAN! My plan is, one motion, KILL MASTER SWITCH; turning off all electrical power. And do anything necessary in order to breath some fresh air, including sticking head outside window. Often, you only have a very few seconds react and figure it all out, or.... GAME OVER! > > Years ago I did appliance service work from a van that some yahoo had wired in a burglar alarm by twisting wires together. While driving down the road at about 40 mph, the darned wiring shorted out and it was all I could do to get the van stopped and roll out onto the roadway coughing my brains out; completely oblivious to oncoming traffic. I was totally incapacitated in mere seconds due to PVC fumes from melted wiring. The interior of that van had a whole lot more room to disperse fumes than a typical homebuilt airplane or even my 172. > > While I am on this subject, please do not wire your airplane with anything but certified aircraft wire (MIL-W-22759). PVC insulated crap from the auto store will incapacitate you MUCH sooner. Be aware that power cables from accessories and devices never meant to be panel installed in certified aircraft have the same danger. > > As I said, I value simplicity. > What electrical devices do I need to get my airplane safely back on the ground? Answer: ABSOLUTELY NOTHING! > Can I safely land without flaps or radio or anything else electrical? Answer: YES - magneto ignition and flying VFR only. > Would I rather be flying a homebuilt Van's RV? Answer: You better believe it; but I am too darned old now and consider myself very lucky to keep what I already have (wife included). > > If you have an electrically dependent airplane.... Good luck with that! > You had better make those systems very robust and completely isolated from the rest as much as humanly possible. > > If you have a bubble canopy, how are you going to get a blast of fresh air to your face or vent out the smoke quickly. Better figure out a plan NOW. NACA fuselage scoop with outlet hose aimed at your face? Maybe. Oxygen system? - cannula type won't work - need mask and possibly eye protection from irritants. > > BTW, If you install a terminal block, make darned sure that an internal star lock-washer is installed under every screw head (or nut) as normal vibration is very likely to cause separation and some of the electrical shorting problems that you are trying to protect from. > > AND, electronic ignition is great and can offer advantages as long as you retain ONE stock magneto. Don't be fooled by marketeer nonsense that can kill you. Yeah, I know that I am going to take some heat from this; especially since all GA is headed toward EFI and total electrical dependency, but I stand my ground. > > Keep the odds on your side. > > Jerry King > > -------- > Jerry King > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=493111#493111 > > > > > > > > >


    Message 12


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    Time: 07:05:05 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: draft schematic attached
    At 11:20 AM 11/18/2019, you wrote: >Bob - I really recognize and agree with the >wisdom in the generous advice that you gave me, >super thanks!!=C2 You are right, if I build the >system that reflects my understanding of the >system, then I can see all the separate items >for maintenance, repair, etc.=C2 The VP would be >a large 'black box' that I would have to learn >to accept.=C2 I like your 'grass roots' type of approach. You are most welcome. From the get-go of this List, primary goals are topped off with offering time, talent and resources that go to understanding how to fabricate and operate a failure-tolerant system. Worked many years in the T/C world where pilots were at risk for becoming passengers in their own machines. See: http://www.aeroelectric.com/Reference_Docs/Accidents/N26DK_Mar2013/20130317- 0_PRM1_N26DK.pdf This airplane bit the dust after 'total electrical failure', amongst other things. Yet, the ship's battery was not returned to Concord until about a year after the accident. After all this time, the battery still contained a substantial percentage of full capacity . . . the exact number escapes me but it was on the order of 80%. The battery was cycled in the lab and came up to normal capacity. A review of the report describes several lapses in pilot training/understanding. Yet this was a nearly new biz-jet with a whole panel full of high-dollar whiz-bangs. However, with his battery switch in STANDBY . . . some really useful things were not working. Emacs! Nearly ALL dark-n-stormy night stories in the popular journals demonstrate similar lapses in understanding. Fortunately, the journal stories had happy endings . . . the pilot survived to offer his own i-learned-about- flying-from-that narrative (See Chapter 17 in the 'Connection). I can assure you that the most 'reliable' systems are simple, light, low-cost yet easily understood by a pilot who chooses not to become an electrical engineer. Such systems minimize AUTOMATIC operations to critical functions that are not (1) immediately failure-annunciated and (2) backed up with a MANUALLY implemented plan-B. My all time favorite reliability study ASSUMES that things WILL fail. There is a process call Failure Mode Effects Analysis whereby one deduces the effects for failure of ANY single component in the system. 1. How many ways can this part fail? 2. How will each failure affect system operation? 3. How will I know it failed? 4. Is the failure pre-flight detectable? 5. Is failure of this part, in any failure mode, likely to create a hazard to flight? 6. Will failure of this part be likely to overtax my piloting skills for comfortably terminating the flight? Having conducted hundreds of FMEA studies I have concluded: Nuckolls' first law of airplane systems design sez: "Things break" The second: "Systems shall be designed so that when a thing breaks, no immediate hazard is created." The third: "Things needed for comfortable termination of flight requires backup or special consideration to insure operational availability" The forth: "Upgrading the quality, reliability, longevity, or capability of a part shall be because you're tired of replacing it or want some new feature, not because it damned near got you killed." All this may sound ominous and profound but it's really simple. As you evolve your proposed architecture, advise us how you plan to use the airplane. Are there potential mission conditions that elevate risk for any given failure? I'll bet that the aggregate aviation experience here on the List would be measured in centuries. Let's talk about your design and mission goals . . . by the time all the sands are sifted, you'll end up with a very flight-worthy project with reliability borne of your own understanding. Bob . . .




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