AeroElectric-List Digest Archive

Mon 06/01/20


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     1. 06:01 AM - FUSES or CIRCUIT BREAKERS IN SERIES (user9253)
     2. 08:42 AM - Re: Looking for help finalysing my Cozy's electrical system (Zoom2136)
     3. 10:12 AM - Re: Looking for help finalysing my Cozy's electrical system (johnbright)
     4. 02:50 PM - DB pin crimper question (Bean)
     5. 07:34 PM - Re: FUSES or CIRCUIT BREAKERS IN SERIES (Robert L. Nuckolls, III)
     6. 08:11 PM - Re: DB pin crimper question (Robert L. Nuckolls, III)
     7. 08:27 PM - Re: FUSES or CIRCUIT BREAKERS IN SERIES (Paul Millner)
     8. 08:33 PM - West Mountain Radio Battery analyzer being retired (Robert L. Nuckolls, III)
     9. 11:02 PM - Official AeroElectric-List FAQ (Frequently Asked Questions) (Matt Dralle)
    10. 11:13 PM - Official AeroElectric-List Usage Guidelines (Matt Dralle)
 
 
 


Message 1


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    Time: 06:01:15 AM PST US
    Subject: FUSES or CIRCUIT BREAKERS IN SERIES
    From: "user9253" <fransew@gmail.com>
    My microwave oven blew its ABC 20 fuse and also tripped the 20 amp circuit breaker in the service entrance panel. I tested the 4 door switches and the transformer and large capacitor, finding nothing wrong. So I replaced the fuse. The microwave worked for a couple of days before the same thing happened again, blowing the 20 amp internal fuse and tripping the 20 amp circuit breaker. Looking at the schematic https://www.appliancefactoryparts.com/content/pdfs/170873-1.pdf one of the door switches provides a short circuit path between the hot and neutral supply. Evidently if plastic parts wear out, that can cause a timing issue between the operation of the door switches. When that happens, the electrical supply to the microwave is shorted out. That is a poor design in my opinion. I pulled a wire off from the door switch, the one which is capable of shorting out the supply voltage. The microwave has been working fine since. The purpose of this post is to warn against designing aircraft electrical systems with two circuit protection devices in series, for instance a main fuse and a load fuse. Without extensive testing, it is not known if a short circuit in a load circuit will blow the main fuse in addition to the load fuse, even if the fuses are different sizes. There is a reason why most aircraft electrical systems do not have a fuse protecting the main power bus. If that fuse blows, the whole electrical system goes down. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=496590#496590


    Message 2


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    Time: 08:42:07 AM PST US
    Subject: Re: Looking for help finalysing my Cozy's electrical
    system
    From: "Zoom2136" <zoom2136@yahoo.com>
    Hi, thanks for taking the time to review my diagrams. johnbright wrote: > Single points of failure: > > All four injectors are powered by one reley, wire, and fuse link. *** The one wire & fuse link is supplied by the manufacturer and is the recomended setup. I added a relay to be able to switch power source between EB1 & EB2 when selecting an ECU (or both). The relay could be replaced by diode protected feed wire, Not sure if this would be safer? johnbright wrote: > Both pumps are powered thru the same switch. *** Agreed, but what is the failure mode of a switch? 1) Welded shut contacts? The one pump would always be ON. 2) Worn contacts, then 1 of the 2 pumps should be able? I'm I wrong? johnbright wrote: > Questions: > The injectors have fuse links in the harness. Are they sized so they won't pop the one fuse link that feeds all four injectors? > What happens if both injector enable inputs are un-grounded? > Why are there relays for removing power from the coils? > What is the EFII Syst 32 Inj Pwr Module? I would have thought each ECU box has open collector injector drivers inside. > Will the automatic aux pump feature result in a relaxation oscillator? (No pressure, pump on... now we have pressure, pump off, repeat.) > Where are the batteries located? *** Fuse links / Are provided and sized by the manufacturer, so they are sized appropriately. *** Un-grounded injector enable inputs / Then both ECU will try to drive the injector, not a good thing, but their is no work around that I can see. However, with my setup, the first step to trouble shooting is always using the KEY switch in the BOTH ECU position (normal position), select ECU 1 and MAIN FUEL PUMP, if the situation does not improve, selct ECU 2 and AUX FUEL PUMP. *** Relays for coils / This is to create 2 independant subset of components that can be isolated along with ECU 1 or ECU 2 using only the KEY switch. So the KEY switch allows to kill either ECU 1 or 2 and all their sub-components in one action "kill ECU 1 & TOP COIL and transfer control of the INJECTORS to ECU2" or "kill ECU 2 & BOTTOM COIL and transfer control of the INJECTORS to ECU 1". This could be done with 2 DPDT switch, 1 switch powering ON at the same time ECU 1 and TOP COIL, and a second switch powering on ECU 2 and BOTTOM COIL. *** Automatic pump feature / This one is over my head. I have no clue! That behing said, I will have to check with EFII as the system preset pressure is 35PSI, but I have not seen a minium PSI value. *** Battery location / In a Cozy, they are typically located on the cabin side of the firewall. johnbright wrote: > Thoughts/IMO: > It would be simpler to have separate toggle switches for left and right coil "P-Leads". > It wouild be simpler to have an SPDT switch for injector enable grounds like EFII illustrates but what is the effect if the ground is lost to both injector enables? > I don't know how to have faith in Bus Manager (I know you mentioned you are not using Bus Manager) or EFII in general when they show un-necessary SPOFs that will stop the engine. Ref EFII Dwg 9 rev 5/19 that you attached. > 50A is more than an engine bus requires. I am planning on dual four cylinder SDS EFI+I on O-360 and my calculations show: > ECU 0.13A > Coilpack 1.1A at cruise > Fuel pump 5.25A at 45 PSI (Walbro GSL393) > 14.5 Ohm injectors 0.32A each at cruise (32% duty cycle, 10 GPH) > I plan to put both EFI+I systems (pri and bak) on one engine bus and the current draw is less than 20A (15A with both pumps and coils running for low altitude; 8.2A with one coil and one pump running in current conservation mode). > I'm planning on an adaptation of Z-101 which is simpler than Z-14 and IMO just as reliable. > It would be simpler and more reliable to have separate toggle switches for the main and aux fuel pumps and eliminate the fuel pressure switch. > The fuel pressure switch is called NO; I would think that means it is open when there is no fuel pressure so the logic is backwards. > You mentioned dwg 1.04 but attached 1.00. *** Simpler to operate / I don't beleive so, the way it is now I have 2 subset of components that can be killed independantly if needed using a simple OFF/ECU 1/ECU 2/BOTH key switch. *** Low pressure fuel swtich / This model is electrically normally open, So it is the correct one. *** 50 amp is more than an engine bus requires / Agreed. I just added up the breaker values suggested by EFII, but your values are in line with what I came up with. *** Z101 - I had the 12e edition book, was not aware of Z101. *** 1.04 vs 1.00 diagram / Will have to check that one. Again, thanks a lot for your time, I'm keeping an open mind regarding all your commnents, so don't interpret anything I said as definitive. Sorry I'm French, can't say it better than this! Eric -------- Eric D Cozy IIIx C-GEDZ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=496591#496591


    Message 3


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    Time: 10:12:35 AM PST US
    Subject: Re: Looking for help finalysing my Cozy's electrical
    system
    From: "johnbright" <john_s_bright@yahoo.com>
    Schematics in the Aeroelectric Connection book have been revised since the book was assembled. And at least in the case of Z-101 a schematic has been added. http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/ Some other links to files Bob Nuckolls has online: http://www.aeroelectric.com/articles/ http://www.aeroelectric.com/Books/Connection/ http://www.aeroelectric.com/Catalog/ http://aeroelectric.com/Mfgr_Data/ http://aeroelectric.com/Pictures/ http://www.aeroelectric.com/PPS/ Z schematic PDFs are in subfolder "Adobe_Architecture_Pdfs" http://www.aeroelectric.com/Reference_Docs/Accidents/ -------- John Bright, RV-6A, at FWF, O-360 Single batt dual alt SDS EM-5-F. john_s_bright@yahoo.com, Newport News, Va https://drive.google.com/drive/folders/1u6GeZo6pmBWsKykLNVQMvu4o1VEVyP4K Read this topic online here: http://forums.matronics.com/viewtopic.php?p=496592#496592


    Message 4


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    Time: 02:50:13 PM PST US
    From: Bean <jimbean6@optimum.net>
    Subject: DB pin crimper question
    Bob, Many years ago you supplied some crimpers for sale. I am still using mine. I seem to remember (it is nearly 20 years) that you had to make some adjustments before selling them. I see that Newark is advertising the same crimper today. I am interested to know if these crimpers need the same adjustments. If so I would like to know what it is before recommending them to a friend. cheers Jim


    Message 5


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    Time: 07:34:09 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: FUSES or CIRCUIT BREAKERS IN SERIES
    >Without extensive testing, it is not known if a short >circuit in a load circuit will blow the main fuse in addition to the >load fuse, >even if the fuses are different sizes. It's easily predicted. Circuit protective devices of all stripes have plots of trip response times vs. current draw. Hair dryers have fuses built in. The wall socket used to supply the hair dryer is protected with a breaker at the box. The box feeders may have a main breaker that supplies both buses via feeders that come into the house. The pole-transformer is probably fitted with a fuse at the HI-side of the primary tap to the neighborhood distribution feeder . . . and so it goes. From hair dryer to gas-fired turbine, there are perhaps dozens of circuit protective devices all of which are in series. But to be sure, they are tailored to anticipated loads vs. trip times under fault conditions. Careful crafting of this protective 'ladder' components prevents a short in your microwave from throwing the whole neighborhood into darkness. >There is a reason why most aircraft >electrical systems do not have a fuse protecting the main power bus. >If that fuse blows, the whole electrical system goes down. It's true that feeder protection is rare in light aircraft. Not so rare in heavier singles and twins (See attached picture of A36 firewall circa 1995) and quite common in aircraft like the B787. But to be sure, any circuit protective device situated upstream of another CPD will be an order of magnitude more robust than its downstream brother. Bob . . .


    Message 6


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    Time: 08:11:07 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: DB pin crimper question
    At 04:43 PM 6/1/2020, you wrote: >Bob, > >Many years ago you supplied some crimpers for sale. I am still using mine. > >I seem to remember (it is nearly 20 years) that you had to make some > >adjustments before selling them. > >I see that Newark is advertising the same crimper today. > >I am interested to know if these crimpers need the same adjustments. > >If so I would like to know what it is before recommending them to a friend. Those tools are commonly sold for crimping 20AWG pins. I discovered that they would also apply 22AWG pins if a new positioner were crafted to lift the smaller pin about 0.040" in the pocket. I sold about 150 of the 22AWG adapters to Steinair. Unmodified tools perform as expected with 20AWG pins. Bob . . .


    Message 7


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    Time: 08:27:42 PM PST US
    From: Paul Millner <millner@me.com>
    Subject: Re: FUSES or CIRCUIT BREAKERS IN SERIES
    In electric power, it=99s called relay coordination. Sometimes they ge t it wrong, and the northeast is plunged into darkness for days... 9 months l ater, birth rate jumps! Paul Sent from my iPhone > On Jun 1, 2020, at 7:46 PM, Robert L. Nuckolls, III <nuckolls.bob@aeroelec tric.com> wrote: > > =EF=BB >> >> Without extensive testing, it is not known if a short >> circuit in a load circuit will blow the main fuse in addition to the load fuse, >> even if the fuses are different sizes. > > It's easily predicted. Circuit protective devices of > all stripes have plots of trip response times vs. > current draw. > > Hair dryers have fuses built in. The wall socket > used to supply the hair dryer is protected with > a breaker at the box. The box feeders may have > a main breaker that supplies both buses via > feeders that come into the house. The pole-transformer > is probably fitted with a fuse at the HI-side > of the primary tap to the neighborhood distribution > feeder . . . and so it goes. > > =46rom hair dryer to gas-fired turbine, there are > perhaps dozens of circuit protective devices all > of which are in series. But to be sure, they are > tailored to anticipated loads vs. trip times > under fault conditions. > > Careful crafting of this protective 'ladder' > components prevents a short in your microwave > from throwing the whole neighborhood into darkness. > >> There is a reason why most aircraft >> electrical systems do not have a fuse protecting the main power bus. >> If that fuse blows, the whole electrical system goes down. > > It's true that feeder protection is rare in light aircraft. > Not so rare in heavier singles and twins (See attached > picture of A36 firewall circa 1995) and quite common > in aircraft like the B787. > > But to be sure, any circuit protective device > situated upstream of another CPD will be an > order of magnitude more robust than its downstream > brother. > > Bob . . . > <A36_Firewall.jpg>


    Message 8


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    Time: 08:33:03 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: West Mountain Radio Battery analyzer being retired
    I'm retiring a West Mountain Radio battery runner-downer test set. This venerable beast has tested many a battery over the years and still works fine. This device also functions as a single-channel data acquisition system for taking voltage samples over long periods of time. It was used to produce this comparative study of a variety of AA alkaline cells: https://tinyurl.com/yddfoasp I've upgraded to a model IV with some advanced software features. Suggest you review the owner's manual which you can obtain at: http://www.westmountainradio.com/pdf/CBA_Manual_V2.pdf Software is also available at: http://www.westmountainradio.com/content.php?page=wmr-downloads offer includes the supporting usb cable. First $70 offer gets it mailed to US address via priority mail. As with all AEC offers, 100% satisfaction guaranteed. Bob . . .


    Message 9


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    Time: 11:02:34 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Official AeroElectric-List FAQ (Frequently Asked Questions)
    Dear Listers, Please read over the AeroElectric-List Frequently Asked Questions (FAQ) below. The complete AeroElectric-List FAQ including the Usage Guidelines can be found at the following URL: http://www.matronics.com/FAQs/AeroElectric-List.FAQ.html Thank you, Matt Dralle Matronics Email List Administrator [ Note: This FAQ was designed to be displayed with a fixed width font such as Courier. Proportional fonts will cause display formatting errors. ] This FAQ can also be viewed in HTML online at the following address: http://www.matronics.com/FAQ/AeroElectric-List.htm ************************************************************ ******* LIST POLICIES AND FREQUENTLY ASKED QUESTIONS ******* ************************************************************ PLEASE READ. This document contains AeroElectric-List policies and information for new and old subscribers. 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The Engine allows the user to easily search any of the currently available List archives. http://www.matronics.com/search **************************** *** File and Photo Share *** **************************** With the Matronics Email List File and Photo Share you can share pictures and other data with members of the List without having to forward a copy of it to everyone. To share your Files and Photos, simply email them to: pictures@matronics.com !! ==> Please including the following information with each submission: 1) Email Lists that they are related to. 2) Your Full Name. 3) Your Email Address. 4) One line Subject description. 5) Multi-line, multi-paragraph description of topic. 6-x) One-line Description of each photo or file Prior to public availability of the files and photos, each will be scanned for viruses. Please also note that the process of making the files and photos available on the web site is a pseudo-manual process, and I try to process them every few days. Following the availability of the new Photoshare, an email message will be sent to the Email Lists enumerated in 1) above indicating that the new Share is available and what the direct URL to it is. For a current list of available Photoshares, have a look at the Main Index Page: http://www.matronics.com/photoshare ************************** *** List Archive CDROM *** ************************** A complete Matronics Email List Archive CD is available that contains all of the archives since the beginning of each of the Lists. The archives for all of the Lists are included on the CD along with a freeware search engine written by a list member. The CD is burned the day you order it and will contain archive received up to the last minute. They make great gifts! http://www.matronics.com/ArchiveCDROM ********************************** *** List Support Contributions *** ********************************** The Matronics Lists are run *completely* through the support of it members. You won't find any PopUpAds, flashing Banner ads, or any other form of annoying commercialism on either the Email Messages or the List web pages associated with the Matronics Email Lists. Every year during November I run a low-key, low-pressure "Fund Raiser" where, throughout the month, I ask List members to make a Contribution in any amount with which they are comfortable. I will often offer free gifts with certain contribution levels during the Fund Raiser to increase the participation. The gifts are usually donated by companies that are themselves List members. Your Contributions go directly to supporting the operation of the Lists including the high-speed, business-class Internet connection, server system hardware and software upgrades, and to partially offset the many many hours I spend running, maintaining, upgrading, and developing the variety of services found here. Generally Contributions range from $20 to $100 and are completely voluntary and non-compulsory. I ask only that if person enjoys the Lists and obtains value from them, that they make a Contribution of equal magnitude. Contributions are accepted throughout the year, and if you've just subscribed, feel free to make a Contribution when you've settled in. The website for making SSL Secure Contributions is listed below. There are a variety of payment methods including Visa and MasterCard, PayPal, and sending a personal check. If you enjoy and value the List, won't you make a Contribution today to support its continued operation? http://www.matronics.com/contributions Thank you! Matt Dralle Email List Administrator ****************************************************************************** AeroElectric-List Usage Guidelines ****************************************************************************** The following details the official Usage Guidelines for the AeroElectric-List. You are encouraged to read it carefully, and to abide by the rules therein. Failure to use the AeroElectric-List in the manner described below may result in the removal of the subscribers from the List. AeroElectric-List Policy Statement The purpose of the AeroElectric-List is to provide a forum of discussion for things related to this particular discussion group. The List's goals are to serve as an information resource to its members; to deliver high-quality content; to provide moral support; to foster camaraderie among its members; and to support safe operation. Reaching these goals requires the participation and cooperation of each and every member of the List. To this end, the following guidelines have been established: - Please keep all posts related to the List at some level. Do not submit posts concerning computer viruses, urban legends, random humor, long lost buddies' phone numbers, etc. etc. - THINK carefully before you write. Ask yourself if your post will be relevant to everyone. If you have to wonder about that, DON'T send it. - Remember that your post will be included for posterity in an archive that is growing in size at an extraordinary rate. Try to be concise and terse in your posts. Avoid overly wordy and lengthy posts and responses. - Keep your signature brief. Please include your name, email address, aircraft type/tail number, and geographic location. A short line about where you are in the building process is also nice. Avoid bulky signatures with character graphics; they consume unnecessary space in the archive. - DON'T post requests to the List for information when that info is easily obtainable from other widely available sources. Consult the web page or FAQ first. - If you want to respond to a post, DO keep the "Subject:" line of your response the same as that of the original post. This makes it easy to find threads in the archive. - When responding, NEVER quote the *entire* original post in your response. DO use lines from the original post to help "tune in" the reader to the topic at hand, but be selective. The impact that quoting the entire original post has on the size of the archive can not be overstated! - When the poster asks you to respond to him/her personally, DO NOT then go ahead and reply to the List. Be aware that clicking the "reply" button on your mail package does not necessarily send your response to the original poster. You might have to actively address your response with the original poster's email address. - DO NOT use the List to respond to a post unless you have something to add that is relevant and has a broad appeal. "Way to go!", "I agree", and "Congratulations" are all responses that are better sent to the original poster directly, rather than to the List at large. - When responding to others' posts, avoid the feeling that you need to comment on every last point in their posts, unless you can truly contribute something valuable. - Feel free to disagree with other viewpoints, BUT keep your tone polite and respectful. Don't make snide comments, personally attack other listers, or take the moral high ground on an obviously controversial issue. This will only cause a pointless debate that will hurt feelings, waste bandwidth and resolve nothing. - Occasional posts by vendors or individuals who are regularly subscribed to a given List are considered acceptable. Posts by List members promoting their respective products or items for sale should be of a friendly, informal nature, and should not resemble a typical SPAM message. The List isn't about commercialism, but is about sharing information and knowledge. This applies to everyone, including those who provide products to the entire community. Informal presentation and moderation should be the operatives with respect to advertising on the Lists. ------- [This is an automated posting.] do not archive


    Message 10


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    Time: 11:13:58 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Official AeroElectric-List Usage Guidelines
    Dear Listers, Please read over the AeroElectric-List Usage Guidelines below. The complete AeroElectric-List FAQ including these Usage Guidelines can be found at the following URL: http://www.matronics.com/FAQs/AeroElectric-List.FAQ.html Thank you, Matt Dralle Matronics Email List Administrator ****************************************************************************** AeroElectric-List Usage Guidelines ****************************************************************************** The following details the official Usage Guidelines for the AeroElectric-List. You are encouraged to read it carefully, and to abide by the rules therein. Failure to use the AeroElectric-List in the manner described below may result in the removal of the subscribers from the List. AeroElectric-List Policy Statement The purpose of the AeroElectric-List is to provide a forum of discussion for things related to this particular discussion group. The List's goals are to serve as an information resource to its members; to deliver high-quality content; to provide moral support; to foster camaraderie among its members; and to support safe operation. Reaching these goals requires the participation and cooperation of each and every member of the List. To this end, the following guidelines have been established: - Please keep all posts related to the List at some level. Do not submit posts concerning computer viruses, urban legends, random humor, long lost buddies' phone numbers, etc. etc. - THINK carefully before you write. Ask yourself if your post will be relevant to everyone. If you have to wonder about that, DON'T send it. - Remember that your post will be included for posterity in an archive that is growing in size at an extraordinary rate. Try to be concise and terse in your posts. Avoid overly wordy and lengthy posts and responses. - Keep your signature brief. Please include your name, email address, aircraft type/tail number, and geographic location. A short line about where you are in the building process is also nice. Avoid bulky signatures with character graphics; they consume unnecessary space in the archive. - DON'T post requests to the List for information when that info is easily obtainable from other widely available sources. Consult the web page or FAQ first. - If you want to respond to a post, DO keep the "Subject:" line of your response the same as that of the original post. This makes it easy to find threads in the archive. - When responding, NEVER quote the *entire* original post in your response. DO use lines from the original post to help "tune in" the reader to the topic at hand, but be selective. The impact that quoting the entire original post has on the size of the archive can not be overstated! - When the poster asks you to respond to him/her personally, DO NOT then go ahead and reply to the List. Be aware that clicking the "reply" button on your mail package does not necessarily send your response to the original poster. You might have to actively address your response with the original poster's email address. - DO NOT use the List to respond to a post unless you have something to add that is relevant and has a broad appeal. "Way to go!", "I agree", and "Congratulations" are all responses that are better sent to the original poster directly, rather than to the List at large. - When responding to others' posts, avoid the feeling that you need to comment on every last point in their posts, unless you can truly contribute something valuable. - Feel free to disagree with other viewpoints, BUT keep your tone polite and respectful. Don't make snide comments, personally attack other listers, or take the moral high ground on an obviously controversial issue. This will only cause a pointless debate that will hurt feelings, waste bandwidth and resolve nothing. - Occasional posts by vendors or individuals who are regularly subscribed to a given List are considered acceptable. Posts by List members promoting their respective products or items for sale should be of a friendly, informal nature, and should not resemble a typical SPAM message. The List isn't about commercialism, but is about sharing information and knowledge. This applies to everyone, including those who provide products to the entire community. Informal presentation and moderation should be the operatives with respect to advertising on the Lists. ------- [This is an automated posting.] do not archive




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