AeroElectric-List Digest Archive

Thu 07/29/21


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 09:19 AM - Re: Video editing software (Hison Hison)
     2. 05:01 PM - test (Robert L. Nuckolls, III)
     3. 05:02 PM - Re: faston failures et. als. (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 09:19:32 AM PST US
    Subject: Re: Video editing software
    From: "Hison Hison" <alexejderkach36prpc@gmail.com>
    What is the best way to edit a video now? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=502839#502839


    Message 2


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    Time: 05:01:00 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: test
    Bob . . . Un impeachable logic: George Carlin asked, "If black boxes survive crashes, why don't they make the whole airplane out of that stuff?"


    Message 3


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    Time: 05:02:20 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: re: faston failures et. als.
    At 10:02 AM 7/27/2021, you wrote: >The issue of female "fast on" connectors losing their grip and >creating a high resistance point is generally related to the quality >of the connectors used. The connectors sold at the local auto parts >stores are of inferior quality and often cause this sort of issue. >Best to use the PIDG connectors that Bob N. recommends. We've had several incidents of strobe switch failures over the years. Had a builder report serial failures on his airplane that took some time and head scratching to figure out. This was probably 20 years ago. http://aeroelectric.com/Pictures/Switches/Carling_Cutaway.jpg http://aeroelectric.com/Pictures/Switches/Toggle_Switch_with_Fast-On_Tabs.jpg If you study the images above you can plot the pathway for current flow through the switch. Note that there are 10 'ohmic' joints in (metal-to-metal) the wire-to-wire pathway. There are 11 conductive components that carry current to, through and away from the switch. Two of those joints are moving . . . saddle pivot and contact interface. All the rest are non-moving wherein various fabrication processes strive for gas-tight, low resistance joining. Loss of function for this assembly can have beginnings at any one or combination of failures in the ohmic joints. Degradation of a joint manifests in an increase of resistance between the two components. Increased resistance is followed by HEATING . . . just a few degrees at first . . . but it's regenerative. Heating exacerbates loss of conduction causing increased heating which accelerates lost of conduction. It's never a rapid process . . . it may take many hours of operation to bring the whole thing down to failure. Impending failures are often caught visually . . . note the discoloration of the terminal insulator here: http://aeroelectric.com/Pictures/Switches/VL_Switch_Failure_2.jpg This image suggests loss of integrity in the terminal- to-wire crimp. Overt failure may still be months off after hours of operation. Modern flash tube strobe systems are particularly prone to failures of this kind. Several compounding reasons. (1) strobes are often operated for duration of flight from engine start up to shut down. (2) The flash tube strobe system is probably the most demanding on the panel switch due to current draw . . . a draw that is HIGHEST at low bus voltages when the modern, constant power high voltage circuits INCREASE drain to maintain performance. We've studied several switch failure cases here on the List over the years. EVERY failure began with localized heating as a consequence of degraded conduction in ONE joint. It was not uncommon for heating to degrade surrounding materials to the point where multiple joints began to participate in total failure of the switch. Failure science is an interesting study in material characteristics and physics. Without a well considered study of evidence, it's easy to blame the quality of a component but one needs to be mindful of the general nature of failures. They generally have a single point of origin that can cascade into multiple events ending in total failure. Bob . . . Un impeachable logic: George Carlin asked, "If black boxes survive crashes, why don't they make the whole airplane out of that stuff?"




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