AeroElectric-List Digest Archive

Wed 11/17/21


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     0. 11:15 AM - Make Sure You're Listed! List of Contributors Coming Soon! (Matt Dralle)
     1. 09:24 AM - Re: EFII System32 (Robert L. Nuckolls, III)
     2. 02:36 PM - Re: EFII System32 (Charlie England)
     3. 03:02 PM - Re: EFII System32 (Robert L. Nuckolls, III)
     4. 07:17 PM - Over Voltage Crowbar (dj_theis)
 
 
 


Message 0


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    Time: 11:15:59 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Make Sure You're Listed! List of Contributors Coming
    Soon! Dear Listers, There's just a few more days left in this year's List Fund Raiser and that means the List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: https://matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 09:24:40 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: EFII System32
    > >OK, for a start, here's a marked up copy of that page from the install >manual. I've likely overlooked some stuff in the quick run-through I >did, and could be more accurate with an internal schematic + board >layout of the Bus Manager. But I've marked six ways the system can kill >the engine, and highlighted a seventh *possible* way; I'd want to see >exactly how up to twelve fusible links are installed within the >backshell of the BM connector. Fusible links may or may not generate >enough heat to be a factor in any wire near them. They're typically >thermally insulated to protect other wires around them but they're >typically not tightly confined in an enclosure (the backshell, in this >case). Fusible links are NOT replacements for fuses. Fusible links are ROBUST protection against hard faults and are used in power distribution feeders like alternator b-leads, extension feeders between busses, some battery installations, etc. They are RARELY suited for protection of individual loads. What is the rational for protecting these feeders individually in the first place? Manufacturer's recommendations? Consider REAL fuses if a FMEA warrants such protection. Bob . . . Un impeachable logic: George Carlin asked, "If black boxes survive crashes, why don't they make the whole airplane out of that stuff?"


    Message 2


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    Time: 02:36:04 PM PST US
    From: Charlie England <ceengland7@gmail.com>
    Subject: Re: EFII System32
    On Wed, Nov 17, 2021 at 11:28 AM Robert L. Nuckolls, III < nuckolls.bob@aeroelectric.com> wrote: > > OK, for a start, here's a marked up copy of that page from the install > manual. I've likely overlooked some stuff in the quick run-through I > did, and could be more accurate with an internal schematic + board > layout of the Bus Manager. But I've marked six ways the system can kill > the engine, and highlighted a seventh *possible* way; I'd want to see > exactly how up to twelve fusible links are installed within the > backshell of the BM connector. Fusible links may or may not generate > enough heat to be a factor in any wire near them. They're typically > thermally insulated to protect other wires around them but they're > typically not tightly confined in an enclosure (the backshell, in this > case). > > > Fusible links are NOT replacements for fuses. > > Fusible links are ROBUST protection against > hard faults and are used in power distribution > feeders like alternator b-leads, extension feeders > between busses, some battery installations, etc. > > They are RARELY suited for protection of > individual loads. > > What is the rational for protecting these > feeders individually in the first place? > Manufacturer's recommendations? Consider > REAL fuses if a FMEA warrants such protection. > > > Bob . . . > I'll take another swing, since I wrote the quoted text (it should be obvious from the text that I don't care for the actual product being discussed). My yet-to-fly EFI (NOT FlyEFII) has separate fuses for each injector and each coil. The reason I did it is that it's dirt simple to do, weighs only a few ounces, and isolates each item from all the rest in case of a failure. No doubt that's why FlyEFII used individual fusible links, too. Logic: If running a carb, you can't isolate fuel delivery to each cylinder; you're stuck with one delivery point. Not much difference with 'traditional' a/c fuel injection. But with electronic injection and dual controllers, it's relatively easy to isolate the feed to each device so that a failure along one path will not cause the entire system to go down. That kind of issue is what I was trying to describe in the marked-up version of the wiring diagram; eliminating points where a single failure takes the entire system (in this case, the engine) offline. I consider being able to effectively isolate each cylinder (or pair of cylinders, with some coils) to be a significant advantage with electronic injection over traditional systems. (I do recognize that the added installation complexity can be a negative factor.) As to the fusible link vs fuse question: I used links in several (all?) the places you mention, for the same reasons; they're as reliable as the wire itself, fewer mechanical joints, and the only reason they would ever need to act is in a catastrophic fault situation. While I haven't installed them for my injectors & coils, I can see justification for using them there, for the same reasons. One shorted coil or one shorted injector will almost certainly burn itself open before either its fuse or, if used, a fusible link would activate. So the only reason for branch protection is the catastrophic failure mode of a shorted wire. Using the links reduces the number of mechanical joints (transitions) in the path to the device. FWIW, Charlie


    Message 3


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    Time: 03:02:12 PM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: EFII System32
    > >I'll take another swing, since I wrote the quoted text (it should be >obvious from the text that I don't care for the actual product being >discussed). > >My yet-to-fly EFI (NOT FlyEFII) has separate fuses for each injector >and each coil. The reason I did it is that it's dirt simple to do, >weighs only a few ounces, and isolates each item from all the rest >in case of a failure. No doubt that's why FlyEFII used individual >fusible links, too. Okay, if that's what the mfgr wants. But generally speaking, fusible links are in the same class of protection as the ANL current limiters. They take 10x longer to open under same 'rated' loads . . . and make smoke. Also watch for situations where one fusible link is supplied from another fusible link upstream. You have a I(squared)R timing dynamic to consider for series connected circuit protection. Bob . . . Un impeachable logic: George Carlin asked, "If black boxes survive crashes, why don't they make the whole airplane out of that stuff?"


    Message 4


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    Time: 07:17:27 PM PST US
    Subject: Over Voltage Crowbar
    From: "dj_theis" <djtheis58@gmail.com>
    I've noticed the stand alone overvoltage switches are not as readily available and I asked a friend of mine if he would put together a board using an IC provided by Analog Devices. https://www.analog.com/media/en/technical-documentation/data-sheets/1696fb.pdf So, my friend completed the design and is sending to me, what he says, are well operating switches. I'll test the switches when they arrive in a few days but I'd like to ask for any feedback on the design. (see attached pdf of the schematic). He says the device behaves as expected, tripping is adjustable from 15 to 18 volts and running current is less than 5 ma. The R5 is not used and is included only to allow for a fixed trip point (rather than adjustable with the pot). Thanks in advance for any comments. Dan Theis -------- Scratch building Sonex #1362 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=504545#504545 Attachments: http://forums.matronics.com//files/overvolt_0_1_135.pdf http://forums.matronics.com//files/image_921.png http://forums.matronics.com//files/overvolt_0_367.jpg http://forums.matronics.com//files/overvolt_0_1_732.pdf




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