AeroElectric-List Digest Archive

Tue 09/27/22


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 06:15 AM - Battery maintainers (Ron Bur)
     2. 07:30 AM - Re: Battery maintainers (David Carter)
     3. 06:22 PM - Re: Too many Circuit breakers.... (andymeyer)
     4. 07:18 PM - Re: Too many Circuit breakers.... (user9253)
     5. 07:38 PM - Re: AC current reading for Revmaster engine (dj_theis)
     6. 07:46 PM - Re: AC current reading for Revmaster engine (dj_theis)
 
 
 


Message 1


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    Time: 06:15:54 AM PST US
    From: Ron Bur <ronburnett@charter.net>
    Subject: Battery maintainers
    It seems the all the new battery minders do not include an adapter for a cigar plug as I have in my soon to be sold RV6A. Any recommendations? 1. For type of maintainer? 2. To modify my old plug in adapter by stripping wires and putting attachments for the clip on features they all possess? Thanks to all, Ron Burnett Electrically challenged Marine May you have the Lord's blessings today! Sent from my iPad


    Message 2


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    Time: 07:30:03 AM PST US
    From: David Carter <david@carter.net>
    Subject: Re: Battery maintainers
    I've had great results with an earlier version of this maintainer. I attached the eyelet adapter to the battery & affixed the other end to the engine mount just inside the oil filler door in my cowling. I leave it plugged in whenever the plane is in the hangar. https://amazon.com/NOCO-Fully-Automatic-X-Connect-Terminal-Accessory/dp/B0B 6TZM9GN Here's a less expensive, lower-capacity version that should be adequate for most of the batteries in our OBAM planes: https://amazon.com/NOCO-Fully-Automatic-X-Connect-Terminal-Accessory/dp/B08 MG3G9NV --- David Carter david@carter.net On Tue, Sep 27, 2022 at 9:16 AM Ron Bur <ronburnett@charter.net> wrote: > > It seems the all the new battery minders do not include an adapter for a > cigar plug as I have in my soon to be sold RV6A. > > Any recommendations? > > 1. For type of maintainer? > > 2. To modify my old plug in adapter by stripping wires and putting > attachments for the clip on features they all possess? > > Thanks to all, > Ron Burnett > Electrically challenged Marine =F0=9F=98=81 > > > May you have the Lord's blessings today! > Sent from my iPad > =========== =========== =========== =========== =========== > >


    Message 3


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    Time: 06:22:03 PM PST US
    Subject: Re: Too many Circuit breakers....
    From: "andymeyer" <meyerkc135@gmail.com>
    Bob, and the rest of the AeroElectric crew, Thank you for all of the guidance. About to install this fun in the next week or two - just need to take a couple days away from work and a long weekend. Any final thoughts on this configuration? My only lingering question - to get rid of the diode drop (NTE53016), do I pose any risk in running a wire from the Master Relay (out) to the NC connection on the E Bus Relay(Blue)? (Redundant wire paths, diode keeps the Aux Bus Relay from being a single point of failure, but during normal operation, diode doesn't flow any current - it all goes through the added wire.) Andy Read this topic online here: http://forums.matronics.com/viewtopic.php?p=507971#507971 Attachments: http://forums.matronics.com//files/z101b_andymeyer_r4_308.png


    Message 4


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    Time: 07:18:54 PM PST US
    Subject: Re: Too many Circuit breakers....
    From: "user9253" <fransew@gmail.com>
    During normal operation, the diode should be conducting current. It doesn't matter if the diode does drop a volt. The alternator output is 14 volts. That still leaves 13 volts for the loads. That is plenty. An additional wire does nothing except adds more possible failure points. The voltage drop could be cut in half by using a Schottky diode. STPS24045TV But it will cost 5 times as much. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=507972#507972


    Message 5


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    Time: 07:38:34 PM PST US
    Subject: Re: AC current reading for Revmaster engine
    From: "dj_theis" <djtheis58@gmail.com>
    > Quote: > Increasing air flow is job 1, wrt cooling this stator. Impregnating the wiring is an improvement that I advocate but do not have data on it. My direct conversation with the stator wire manufacturer, and their recommendation suggests to me it would be an improvement. > > Did they quantify 'improvement'? Good point. The conversation was a follow up of my question, "what is the temperature rating of the magnet wire being used." His response was that the coating was "designed to be soldered without direct abrasive removal of the insluation." (i.e. the heat from soldering would remove the insulation.). From memory, his suggestion was that the wire should be coated to achieve the desired insulation temperature rating. No specific level of improvement was defined other than the implicit message that the wire was not designed to be left uncoated in this type of an application. It's likely that leaving the wire uncoated does not guarantee failure. I would guess that many or most of the stators don't fail. I don't have statistic on the failure rate of this design. It's evident that the unusual localized heating that we've seen (and you show in the attachment) is suggestive of a very unusual heat source. I've been kicking this around for a while and it recently occurred to me that perhaps some of localized coil failure is a result of the single phase regulator rectifier (that is little more than an SCR) going through a catastrophic failure as a short. this would provide the full current from the battery to feed back through the stator, at least until one of the 30 amp fuses blow. I don't think there is any other power source other than the battery, available to cause so much damage as we see on some of these stators. It also might explain a single coil buring up. As you've often brought up, an open wire will melt at a spot somewhere in the middle. Has anyone ran a short circuit test on a multi-coil stator like this? Would it not make some sense that one isolated coil could go through the rapid rise in resistance and burn up before the rest? Attached is the charge circuit as I believe it is with the OEM regulator. I've added an overvoltage relay but I think we can ignore that component from the discussion. Thoughts? -------- Dan Theis Scratch building Sonex #1362 Still working on the Revmaster Alternator improvement Read this topic online here: http://forums.matronics.com/viewtopic.php?p=507973#507973 Attachments: http://forums.matronics.com//files/revmaster_2300_rev13_alternator_ckt_151.pdf


    Message 6


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    Time: 07:46:21 PM PST US
    Subject: Re: AC current reading for Revmaster engine
    From: "dj_theis" <djtheis58@gmail.com>
    > BTW . . . I've searched my library for a copy > of the R-2300 installation manual and came up > empty. Can anyone point me to a download link > or email me a copy? Attached is the "Electrical" portion of the Revmaster manual. -------- Dan Theis Scratch building Sonex #1362 Still working on the Revmaster Alternator improvement Read this topic online here: http://forums.matronics.com/viewtopic.php?p=507974#507974 Attachments: http://forums.matronics.com//files/revmatser_r_2300_manual_c__cdi_electrical_101.pdf




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