AeroElectric-List Digest Archive

Tue 10/11/22


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 09:56 AM - Re: Re: Time delay on relay needed (Robert L. Nuckolls, III)
     2. 10:05 AM - Re: Dual Battery Setup (Robert L. Nuckolls, III)
     3. 10:58 PM - Re: Integration of Rotax 912iS (Jeff Page)
 
 
 


Message 1


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    Time: 09:56:19 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Time delay on relay needed
    >Bob: >The Buzzer is an electro mechanical: >https://www.amazon.com/gp/product/B000XBJ3AE/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1 >The Arduino is powered by a 12 volt battery going through a >converter to make 5 volts for the Arduino. The buzzer is using the >12 volts to operate. We put it on a scope today and saw >perturbations of the 5 volts peak to peak of between 10 and 12 volts. >We added transorbs and .1 mF ceramic capacitors across the two >parallel buzzers and also a .1 mF ceramic capacitor just before the >DC to DC converter. Got peak to peak down to 5 to 6 volts. So far it >seems to be working OK. > >Ron P. That style of buzzer is one of many examples of the classic 'model-T spark coil' physics. What you're experiencing is conducted noise in the form of fast-rise time transients generated every time the points in the buzzer break. This can be a very 'potent' noise source for some situations. In fact, legacy DO160 qualification testing used to include what was commonly called a 'chattering relay' noise test illustrated here. The "timer" switch was simply the normally closed contacts of the test fixture relay, I.e. a 'buzzer'. The Model-T spark coil was another 'buzzer' where the buzzer coil shared a core with a bazillion turns of fine wire where one could exploit very high voltage transients that would jump the gap in a spark plug. A modern exploitation of the same phenomenon is illustrated in a 'shower of sparks' starting ignition for an M14 radial engine I crafted for a YAK driver. So, getting back you your close encounter of the unhappy kind, your potential victim is a micro-controller that runs on 3.3 volts DC. It doesn't take much of a transient to express itself as aberrant noise. Data in the uC lives in a 3 volt, tens of megaHertz world exceedingly vulnerable to fast rise transients. As you've already discovered, suppression of the buzzer's coil collapse transient mitigates the problem. If you have access to the buzzer's coil terminals, it would be interesting to see if a simple suppression diode would stop the problem. If not, then some network of external components is indicated to reduce this potent noise source from irritating your microcontroller. Bob . . . Un impeachable logic: George Carlin asked, "If black boxes survive crashes, why don't they make the whole airplane out of that stuff?"


    Message 2


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    Time: 10:05:41 AM PST US
    From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroelectric.com>
    Subject: Re: Dual Battery Setup
    At 06:58 PM 10/10/2022, you wrote: >I am new to this list, but was told to come here >for advice on my electrical=C2 design for a fuel >injected, electronic ignition single engine >plane. I have looked at AeroElectric design >recommendations but wanted to hear feedback on the following changes ... Your battery and fuel pump controls argue with 'redundant'. Both switch arrays offer single points of failure for both systems. 'Redundant' generally implies TOTAL separation. Bob . . . Un impeachable logic: George Carlin asked, "If black boxes survive crashes, why don't they make the whole airplane out of that stuff?"


    Message 3


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    Time: 10:58:41 PM PST US
    From: Jeff Page <jpx@qenesis.com>
    Subject: Re: Integration of Rotax 912iS
    > Hi Eric, > > I am not familiar with a Rotax installation, so some of my comments may > not apply. > Here are some things to review: > > 1) There is a 22AWG powering the endurance bus feed relay coil, direct > from the battery, but not marked *. Perhaps add a fuse? > 2) There does not appear to be a power feed to the relay coil of the > airframe bus feed relay. > 3) Perhaps add an indication of the start relay engaged, in case it > sticks? > 4) Perhaps add a 15A fuse at the battery bus to the endurance bus feed > (14AWG not marked with *). > > 5) Perhaps add a 15A fuse at the battery bus to the airframe bus feed > (14AWG not marked with *). > 6) I didn't find the backup battery anywhere, but perhaps it is fed > from the Rotax fuse box? > 7) I dislike inline fuses. There are two inline 1A fuses. Why not make > just include them in the fuse box for the battery bus? > > Nicely done diagram. Easy to follow with lots of good notes. > > Jeff Page > Dream Aircraft Tundra #10 > > ________________________________ Message 3 > _____________________________________ > > Time: 12:17:02 PM PST US > Subject: AeroElectric-List: Re: Integration of Rotax 912iS > From: "Eric Page" <edpav8r@yahoo.com> > > Reviving this thread from a year ago: > http://forum.matronics.com/viewtopic.php?t=16777418 > > I've fleshed out my electrical system architecture diagram and would > appreciate > another round of checks by the group. > > Changes since my simplified diagram was posted last year: > - Renamed Main Bus to Airframe Bus. > - Eliminated the complicated module to switch power to the Airframe > Bus, in favor > of a simple relay-and-switch arrangement. > - Added an Endurance Bus with dual feed paths. > - Added an Overvoltage Protection Module in the path from the Rotax > Fuse Box X3 > Pin 3 to the Battery Bus. > - Developed wiring diagrams for the Airframe and Endurance Buses. > > In addition to any problems you find, I have two specific questions: > 1. The Rotax 912iS Installation Manual specifies 30A fuses at the > Battery Bus, > for the 12AWG wires to the Backup Battery Switch and the Fuse Box X3 > Pin 3. Can/should > 16AWG fusible links be used instead? > 2. Is my use of fusible links acceptable for the Endurance & Airframe > Bus feeders > at the Battery Bus and the hot side of the Battery Contactor? > > Related links: > Previous simplified diagram: > http://forum.matronics.com/download.php?id=48574 > Rotax 912iS wiring diagram: > http://forum.matronics.com/download.php?id=48575 > LTC1696 data sheet: > https://www.analog.com/media/en/technical-documentation/data-sheets/1696fb.pdf > > Thanks! > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=508051#508051 > > Attachments: > > http://forums.matronics.com//files/overvoltage_protection_relay_module_rev_b_221.pdf > http://forums.matronics.com//files/electrical_architecture__kitfox_5__rotax_912is_171.pdf




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