Allegro-List Digest Archive

Thu 11/04/10


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 12:23 AM - Re: Brake components and seals (aerosiam)
     2. 07:39 AM - Re: Brake components and seals (Roger Lee)
     3. 07:42 AM - Re: Brake components and seals (Roger Lee)
     4. 09:50 AM - Re: Re: Brake components and seals (Brian)
     5. 04:55 PM - Re: Brake components and seals (Roger Lee)
     6. 05:26 PM - Re: Re: Brake components and seals (Brad Kramer)
     7. 06:15 PM - Re: Brake components and seals (Roger Lee)
     8. 10:00 PM - Re: Brake components and seals (aerosiam)
 
 
 


Message 1


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    Time: 12:23:56 AM PST US
    Subject: Re: Brake components and seals
    From: "aerosiam" <pk@aero-siam.com>
    Hugh I replaced all the seals possible. I think the plunger seal in the master cylinder is important as Brian suggests. I had to pump the brake 3 times before startup to ensure I have sufficient pressure which suggests the fluid is slipping past the plunger seal. Then it would hold the 100 hp engine at 4,000 rpm for the mag check. I agree with Brian that bottom up simultaneously works better. Paul Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318104#318104


    Message 2


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    Time: 07:39:41 AM PST US
    Subject: Re: Brake components and seals
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Guys, You should absolutely fill your system from the bottom up to float out the air in the system. You can use that little oil can and I did many years ago, but found a much better mousetrap so to speak for about $10. The oil can works, but is slow and doesn't always get the job done well. Here is an Ace Hardware one gallon bug sprayer. Just unscrew the tip and replace it with some clear tubing. Pour in the brake fluid which should be the 5600 aircraft brake fluid and never auto DOT fluid. Then pump up the sprayer with pressure with the little knob on top. Slightly squeeze the trigger and bleed any air out of the sprayer tubing. Attach it to the bottom break bleed valve on the bottom of the caliper, open the bleeder valve some and press the trigger. The system flushes so easily and fast that it sweeps all the air with it. I take a little water bottle with a piece of tubing taped in it and place it up at the reservoir and as the fluid flushes up and out with the air the bottle catches the overflow. I do both sides then get in and pump the brake handle or toe brakes about 10-15 times fast and fairly hard to move any trapped bubbles around. Then a quick second flush. Works perfect every time and never a any air left in the system. The fluid waste is only about 2-3 oz. The auto DOT fluid will eat your "O" rings and cause leaks in the tubing of your brake system. If you are having any issues with the brakes and seals and use the DOT fluids now you know why. This is one of my best tools in my shop for $10 and it takes no time and no hassle to bleed a brake system. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318121#318121 Attachments: http://forums.matronics.com//files/brake_flush_002_893.jpg http://forums.matronics.com//files/brake_flush_001_208.jpg


    Message 3


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    Time: 07:42:36 AM PST US
    Subject: Re: Brake components and seals
    From: "Roger Lee" <ssadiver1@yahoo.com>
    P.S. If you want to keep corrosion of your planes metal parts Boeing T-9 works very well. It was made for the Boeing aircraft company and will seal out all moisture. Do no spray it on thing like brake disc or pads. It works and can be used on an engine or any metal part or metal type (aluminum or steel) -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318122#318122


    Message 4


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    Time: 09:50:12 AM PST US
    From: Brian <n3081x@yahoo.com>
    Subject: Re: Brake components and seals
    Roger, The Allegro calls for Dot 3,4 Brake fluid!!!! brian Sent from Brian's iPod On Nov 4, 2010, at 7:40, "Roger Lee" <ssadiver1@yahoo.com> wrote: P.S. If you want to keep corrosion of your planes metal parts Boeing T-9 works very well. It was made for the Boeing aircraft company and will seal out all moisture. Do no spray it on thing like brake disc or pads. It works and can be used on an engine or any metal part or metal type (aluminum or steel) -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318122#318122


    Message 5


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    Time: 04:55:04 PM PST US
    Subject: Re: Brake components and seals
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Brian, DOT fluid might be suggested, but if all the components in the system don't then you will have all these type issues you guys are talking about. I have seen DOT brake fluid eat many "O"rings and seals. I was a victim many years ago because someone said it was ok. Just something to consider. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318192#318192


    Message 6


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    Time: 05:26:35 PM PST US
    From: "Brad Kramer" <brad@vision-technology.com>
    Subject: Re: Brake components and seals
    Hi Roger, Just so I'm clear on this, do you suggest we ignore the Allegro maintenance manual that specifically calls for DOT 3/4? Thanks for your insight and experience! ...Brad... N221FA / Bismarck ND -----Original Message----- From: owner-allegro-list-server@matronics.com [mailto:owner-allegro-list-server@matronics.com] On Behalf Of Roger Lee Sent: Thursday, November 04, 2010 6:53 PM Subject: Allegro-List: Re: Brake components and seals Hi Brian, DOT fluid might be suggested, but if all the components in the system don't then you will have all these type issues you guys are talking about. I have seen DOT brake fluid eat many "O"rings and seals. I was a victim many years ago because someone said it was ok. Just something to consider. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520349-7056


    Message 7


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    Time: 06:15:57 PM PST US
    Subject: Re: Brake components and seals
    From: "Roger Lee" <ssadiver1@yahoo.com>
    What I'm saying is you ought to be very suspicious of DOT fluids in your brake system and if people continue to have issues then I would change and file for an LOA for the 5600. I have filed many LOA's not only for individuals, but fleet approvals for the Flight Design CT. I have changed the entire brake system from the Marc Ingegno brakes to Matco's just for an example. The factory is not always right and can and does use help from people in the field. Yes you should get an LOA for the 5600 fluid change. So long as you have a good reason and can back up any LOA change Mfg's will usually try to accommodate people. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318200#318200


    Message 8


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    Time: 10:00:16 PM PST US
    Subject: Re: Brake components and seals
    From: "aerosiam" <pk@aero-siam.com>
    What about DOT 5 silicon brake fluid (not 5.1) ? Paul Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318215#318215




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