---------------------------------------------------------- Beech-List Digest Archive --- Total Messages Posted Sun 02/22/04: 9 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 04:20 AM - Re: Pushrod Oil Leak (A J DeMarzo) 2. 06:51 AM - Re: Pushrod Oil Leak (flyv35b) 3. 07:02 AM - Re: Pushrod Oil Leak (W. Patrick Lanius) 4. 11:57 AM - Ruddervator (ROBINFLY@aol.com) 5. 04:19 PM - Re: Ruddervator (Gary Strong) 6. 04:21 PM - Re: Pushrod Oil Leak (Gary Strong) 7. 05:12 PM - Re: Pushrod Oil Leak (BobsV35B@aol.com) 8. 08:05 PM - Re: Pushrod Oil Leak (Gary Strong) 9. 08:20 PM - Re: Pushrod Oil Leak (BobsV35B@aol.com) ________________________________ Message 1 _____________________________________ Time: 04:20:24 AM PST US From: "A J DeMarzo" Subject: Re: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: "A J DeMarzo" Gary; I'll agree with Ol' Bob and say they shouldn't be leaking and they are a bear to get right. I've done one a few that continue to seep while others are dry as a bone. At first I thought that one side of the engine wasn't getting any oil! Keep pluggin' away at it! Al ----- Original Message ----- From: "Gary Strong" Subject: Beech-List: Pushrod Oil Leak > --> Beech-List message posted by: "Gary Strong" > > I have a 1979 V35B with the IO520 engine with about 800 hrs on a factory > rebuild. I have been leaking oil out of the pushrod tubes right around > where the springs and rubber gasket/washer meet at the crankcase. Not > tons of oil, but definitely enough to make the cowling & belly oily. At > the annual a few weeks ago we replaced all the seals with Real Gasket > Pushrod seals w/ tapered springs (supposedly the best seals out there). > Bottom line is I still see some oil leakage, while definitely less than > was there previously. I've only owned the aircraft 2 years so I don't > know if its always been this way since rebuild. I heard that possibly > the oil fill cap/seal could be bad and cause some case pressure so I > replaced that as well with no result. > > My question - Are oil leaks around the seals/springs common on the > IO520? It is fixable or something I have to live with? What's the > "normal" amount? > > Thanks! > > Gary > N77QQ - Minneapolis > > ________________________________ Message 2 _____________________________________ Time: 06:51:08 AM PST US From: "flyv35b" Subject: Re: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: "flyv35b" The pushrod tube seals shouldn't leak but this definitely a common problem, even with low time engines. I just overhauled a IO-520 engine for my Bonanza myself and had several seals that leaked a bit. Frustrating. I just had to replace them. They can be damaged during installation if you don't do it right. And I have been told that you have to polish the shroud tubes at the ends where the seals fit or they will leak. Apparently the cad plating is just rough enough to prevent a good seal. They can be replaced without removing the exhaust or induction tubes, but it isn't easy. The oil fill cap seal should not have an effect on case pressure at the case vents through a 3/4" dia. hose below the cap. The vent line should be free and clear or you will have other serious problems, like blowing out the crank seal. I have not heard of the problem of the Real Gaskets pushrod seals leaking before. I think they are guaranteed not to leak, whatever that means! Cliff A&P/IA ----- Original Message ----- From: "Gary Strong" Subject: Beech-List: Pushrod Oil Leak > --> Beech-List message posted by: "Gary Strong" > > I have a 1979 V35B with the IO520 engine with about 800 hrs on a factory > rebuild. I have been leaking oil out of the pushrod tubes right around > where the springs and rubber gasket/washer meet at the crankcase. Not > tons of oil, but definitely enough to make the cowling & belly oily. At > the annual a few weeks ago we replaced all the seals with Real Gasket > Pushrod seals w/ tapered springs (supposedly the best seals out there). > Bottom line is I still see some oil leakage, while definitely less than > was there previously. I've only owned the aircraft 2 years so I don't > know if its always been this way since rebuild. I heard that possibly > the oil fill cap/seal could be bad and cause some case pressure so I > replaced that as well with no result. > > My question - Are oil leaks around the seals/springs common on the > IO520? It is fixable or something I have to live with? What's the > "normal" amount? > > Thanks! > > Gary > N77QQ - Minneapolis > > ________________________________ Message 3 _____________________________________ Time: 07:02:02 AM PST US From: "W. Patrick Lanius" Subject: RE: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: "W. Patrick Lanius" Gary, Make sure there are washers on each side of the rubber seal so that the seal is sandwiched by the two washers. The washers help to deform the seal so it fits tight in the diameter of the hole. Make sure the spring is well seated and is applying even pressure against the outside washer. Be careful not to damage the seal when you install it. Pat Lanius Denver KFTG > -----Original Message----- > From: owner-beech-list-server@matronics.com [mailto:owner-beech-list- > server@matronics.com] On Behalf Of Gary Strong > Sent: Saturday, February 21, 2004 9:21 PM > To: beech-list@matronics.com > Subject: Beech-List: Pushrod Oil Leak > > --> Beech-List message posted by: "Gary Strong" > > I have a 1979 V35B with the IO520 engine with about 800 hrs on a factory > rebuild. I have been leaking oil out of the pushrod tubes right around > where the springs and rubber gasket/washer meet at the crankcase. Not > tons of oil, but definitely enough to make the cowling & belly oily. At > the annual a few weeks ago we replaced all the seals with Real Gasket > Pushrod seals w/ tapered springs (supposedly the best seals out there). > Bottom line is I still see some oil leakage, while definitely less than > was there previously. I've only owned the aircraft 2 years so I don't > know if its always been this way since rebuild. I heard that possibly > the oil fill cap/seal could be bad and cause some case pressure so I > replaced that as well with no result. > > My question - Are oil leaks around the seals/springs common on the > IO520? It is fixable or something I have to live with? What's the > "normal" amount? > > Thanks! > > Gary > N77QQ - Minneapolis > > > == > == > == > == > > ________________________________ Message 4 _____________________________________ Time: 11:57:04 AM PST US From: ROBINFLY@aol.com Subject: Beech-List: Ruddervator --> Beech-List message posted by: ROBINFLY@aol.com I always pay attention to ruddervators hinges during preflight inspection by moving reddervators alone the hinge axle to check for play. Today I noticed some play in the right ruddervator. A closer look revealed no play in the hinge bearings, but a very small play when reddervator is moved up & down. A sound could be hear from within the tail cone and the play results less than 1/8 inch movement at the trailing edge of reddervator. The left ruddervator has no play. I did not remove the tail cone to look further since I was in a hurry to go home. I will remove the tail cone to take a closer look in the next few days. I am making this post to get suggestion from you guys as what should I look for after removing the tail cone? Thanks, Robin Hou 54 E35 ________________________________ Message 5 _____________________________________ Time: 04:19:50 PM PST US From: "Gary Strong" Subject: RE: Beech-List: Ruddervator --> Beech-List message posted by: "Gary Strong" Bill, I sent you the money yesterday (damn, I didn't know 980,00 pennies weighed that much! Next time I'll put them into rolls so that they'll pack easier. Gary -----Original Message----- From: owner-beech-list-server@matronics.com [mailto:owner-beech-list-server@matronics.com] On Behalf Of ROBINFLY@aol.com Subject: Beech-List: Ruddervator --> Beech-List message posted by: ROBINFLY@aol.com I always pay attention to ruddervators hinges during preflight inspection by moving reddervators alone the hinge axle to check for play. Today I noticed some play in the right ruddervator. A closer look revealed no play in the hinge bearings, but a very small play when reddervator is moved up & down. A sound could be hear from within the tail cone and the play results less than 1/8 inch movement at the trailing edge of reddervator. The left ruddervator has no play. I did not remove the tail cone to look further since I was in a hurry to go home. I will remove the tail cone to take a closer look in the next few days. I am making this post to get suggestion from you guys as what should I look for after removing the tail cone? Thanks, Robin Hou 54 E35 == direct advertising on the Matronics Forums. == == == ________________________________ Message 6 _____________________________________ Time: 04:21:33 PM PST US From: "Gary Strong" Subject: RE: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: "Gary Strong" Thanks for all the advice on the pushrod tubes. We took a lot of time when we installed them and thought everything went together fine, but we didn't polish the tubes (darn!). Once someone gets them to quite (which will probably mean reinstalling some of them) do they stay dry? Gary ________________________________ Message 7 _____________________________________ Time: 05:12:35 PM PST US From: BobsV35B@aol.com Subject: Re: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: BobsV35B@aol.com In a message dated 2/22/04 6:24:09 PM Central Standard Time, gjstrong@comcast.net writes: Thanks for all the advice on the pushrod tubes. We took a lot of time when we installed them and thought everything went together fine, but we didn't polish the tubes (darn!). Once someone gets them to quite (which will probably mean reinstalling some of them) do they stay dry? Good Evening Gary, I am on my third engine in my V35B and there has never been a push rod leak. Our oldest son has changed five cylinders in the last four years on his 520. So far, no push rod tube leaks. One of my close friends had a problem a year or so ago. First couple of attempts by his mechanic at fixing the leak failed. Took a bit more time, made sure everything was clean, well aligned and free of burrs. After that, no leaks. Do it right and they won't leak With my luck, now that I have said that, mine will start leaking tomorrow! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502 ________________________________ Message 8 _____________________________________ Time: 08:05:07 PM PST US From: "Gary Strong" Subject: RE: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: "Gary Strong" Bob & All, Do you put them in dry, or do you lubricate them? If so, what do you use to lubricate them? I'm definitely going to try and get them not to leak (my pride just won't allow my Bonanza to leak oil!). Is there a certain procedure you use? From your advice I will definitely polish everything up, but is there any other tips you'd recommend? Gary -----Original Message----- From: owner-beech-list-server@matronics.com [mailto:owner-beech-list-server@matronics.com] On Behalf Of BobsV35B@aol.com Subject: Re: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: BobsV35B@aol.com In a message dated 2/22/04 6:24:09 PM Central Standard Time, gjstrong@comcast.net writes: Thanks for all the advice on the pushrod tubes. We took a lot of time when we installed them and thought everything went together fine, but we didn't polish the tubes (darn!). Once someone gets them to quite (which will probably mean reinstalling some of them) do they stay dry? Good Evening Gary, I am on my third engine in my V35B and there has never been a push rod leak. Our oldest son has changed five cylinders in the last four years on his 520. So far, no push rod tube leaks. One of my close friends had a problem a year or so ago. First couple of attempts by his mechanic at fixing the leak failed. Took a bit more time, made sure everything was clean, well aligned and free of burrs. After that, no leaks. Do it right and they won't leak With my luck, now that I have said that, mine will start leaking tomorrow! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502 == direct advertising on the Matronics Forums. == == == ________________________________ Message 9 _____________________________________ Time: 08:20:41 PM PST US From: BobsV35B@aol.com Subject: Re: Beech-List: Pushrod Oil Leak --> Beech-List message posted by: BobsV35B@aol.com In a message dated 2/22/04 10:05:39 PM Central Standard Time, gjstrong@comcast.net writes: I'm definitely going to try and get them not to leak (my pride just won't allow my Bonanza to leak oil!). Is there a certain procedure you use? From your advice I will definitely polish everything up, but is there any other tips you'd recommend? Gary Good Evening Gary, I generally assemble them dry, but If I was having problems, I might try using a little Dow Corning number 4. It is recommended for oil filter seating. I also know some folks like to coat the seals with Corrosion X before assembly. The theory is that the slipperiness of such coatings allow the seals to seat better. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502