Cub-List Digest Archive

Tue 03/16/04


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 10:56 PM - cub quitting on landings........ (Phil Sisson, Litchfield Aerobatic Club)
     2. 11:04 PM - Re: J3 flyers (Phil Sisson, Litchfield Aerobatic Club)
 
 
 


Message 1


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    Time: 10:56:35 PM PST US
    From: "Phil Sisson, Litchfield Aerobatic Club" <sisson@consolidated.net>
    Cy Galley <cgalley@qcbc.org>, Ron Wanttaja <ikvamar@gte.net>, Larry Robbins <larrybojac@earthlink.net>
    Subject: cub quitting on landings........
    --> Cub-List message posted by: "Phil Sisson, Litchfield Aerobatic Club" <sisson@consolidated.net> This is long dis-regard all spelling and punctuation flaws..... We have the Cub purrring like a kitten. This was a hard one. It is not real logical but it is fixed. We bought this cub in December at Centralia, IL. Our location is perhaps 50 "crow" miles North-West of there. The airplane had not been flown for a couple of years. In 1994 the engine was given a good overhaul. This included all accessories. hmm Carb and two mags. However, the engine wasn't installed until 1998 as the airframe was also going through a complete restoration also. This all happened in SW Texas. The airplane was ferried to Southern IL and there it made its home until we came along and heard it was for sale. We looked it over in early December and everything seemed in order, so a gang of us got some dough together and bought it on December 17th.(100th aniversary) December 18th, we drained the fuel and put in new car gas. It was cold that day and it took a while to get it started and warmed up. We had put some hair driers into it to warm thngs up and they did a real good job getting the kidney warmed up. It was a little stubborn to keep running, but finally we got it going. We knew we were going to put a lot of hours getting it ready for the annual. I took off and headed out. We planned a stop at Greenville, IL to trade pilots. This was maybe 20 or 25 crow miles. There are a lot of crows around here. After landing at Greenville, the engine quit on landing roll, we then knew something was not quite the norm. While there we put in 3 1/2 gals of avgas to mix with the car gas. We traded planes, I flew a pretty RV3 the rest of the way while Perry flew the Cub. It was a short trip to Litchfield, (3LF). When he landed, again the engine quit. Funny thing, it would restart real easily about the third blade everytime withought touching anything, but you had to get it above 1000 to keep it running smoothly. The engine was not going to be our real problem because most of us were somewhat up on engines, besides that, this was just an A65.. (dumb asses we are) I did one of them for my A'n'P back in the late 60's. Simple little thing.... So we went into the airframe and boy did we open a can of worms there. Nothing real bad, but a lot of little bitty things, like no cotter pin in the nut and bolt that holds "up" elevator cable on right behind the seat, etc, etc, and on and on and on..... Oh well that was what inspections are for. except I missed that on the ferry inspection and the nut was nearly off. I think I am getting carried away. Back to the engine. When we checked the oil screen, it was caked full of hard sludge, not completely. No metal was in it, but a lot of hard sludge build up. (Keep this in mind for later) We finally got the airplane in real good shape and annual'd. It had great compression and from the looks of things all was done right. We started flying it and again nearly every landing it would die unless you were very clever with the throttle. While analyzing this we noticed that when the engine warmed up good the oil pressure would drop to a pretty low level. after a couple of hours, we decided that this was more important than the running problem, so we tore it apart. All crank journals were bad. All other steel parts showed no signs of excessive wear. Most things were new at overhaul. Case was align bored, new cam, cam followers, hydraulic plungers, new pistons valves, oil pump, and almost everything you could think of except case and crank. But for some crazy reason this shaft went bad, we suspect possible oil starvation, but it seems there would have been severe wear on some of the other rotating parts and cam to cam follower wear, but there wasn't. This shaft had been turned down 10 thous. and I was wondering if there was a metalergical problem with it. Maybe supposed to have been nitrided and not. or wrong alloy to begin with. Who knows.... As luck would have it, back in the 60's I found an old engine in the junk yard. The man at the junk yard said he would have to have $2 because it had that much aluminum in it. It was missing a jug and there was a rats nest in it. probably had been in a coal shed. I took it to the local airport and the shop mechanic offered to buy the three jugs from me for $25 each so I sold them. At that point of time, I was $73 ahead and still had some internal parts and a case. I took it apart looked things over, and threw away most of it. I kept the case and shaft. For 40 years now I have been stumbling over that shaft. Every so often, I would pour some oil on it and grunt about it. A few months ago, I had made up my mind that I would throw it in the trash this spring, because I was never going to use it and I was tired of stepping over it, and besides it was probably out of specs. When our shaft went bad we checked this one with thoughts of just maybe it would go a 10 under grind. We got it out and bingo, it was a perfect ten under and all was great, it looked like new shaft. We checked it and stuck it in. Purrs like a kitten, except it still quits on landings and doesnt want to keep running. That is where our story began. We took the overhauled carb apart to check it. Again, almost everything seemed new in it, it was done right by a carb overhaul shop. We wondered about mags. It has Eisemans on it. We took one apart, it was like new inside, they had both been in a shop in the NorhtWest that specializes in mags. all kinds of new parts and just the slightest motion makes a great spark. Checked intake system, changed all gaskets, tightened all hoses. Primer was sucking some fuel, the guy who rebuilt airplane had installed it wrong, we fixed it, still no luck..... We took the carb apart a couple times to check and recheck the float settings, check all passages again and again. We changed mags with one that was working on another engine. Changed spark plugs a couple of times. (Not new ones-cleaned old ones) Still it quit on landings--- But we have great oil pressure now. Finally after trying different auto fuels, we switched to some avgas, which we should have done right off. Ureka, This was the problem. For some reason, this engine does not like car gas.are we getting some additives in the winter time that they are preparing for St. Louis EPA problems??? DUNNO We had ran it on avgas earlier, but it was a mixture. This time we ran all car gas out of it and it works perfect on pure av-gas. There is a reason for this. I don't know it yet, but a Luscombe right next door runs good on car gas. but he hasn't ran it since cold weather set in. We used its mag and carburetor which did run his, but ours doesnt. Our friend who has the RV-3 always runs car gas in his 150 lyc. I ran it most of the time in my 180 Pitts. But this Cub does not like it. A friend of mine, Giles Henderson has a Clipped Cub, he runs car gas most of the time. Giles is retired from Eastern Illinois University where he was a Chemistry Professor. He told us some things about auto fuels that he learned when testing these fuels with a gas chromatograph in their laboratory. He said that sometimes a fuel will leave a very sooty-oily residue which alludes to being rich when in fact it is running lean. It is because of the different flame propogation of the different components in the car gas. He was refering to fuels with lots of benzine to replace lead which is no longer the anti knock agent. This was one of our problems, we would check the plugs and they almost always had the appearance of being oil and soot fouled. The engine uses hardly any oil. After we switched to av gas, they cleaned up, the exhaust pipe cleaned up and all is good. The fuel we used the most of was a Mobile premium. We tried small quantities of Amoco premium. The Mobile premium has an amber color to it while the Amoco almost looks like 100 LL.... We are going to test some different fuels hoping to find one that works good for us here. When I first mentioned this problem to Cy and the Cub list, I said we had tried all fuels with the same results. It had slipped my mind that we had mixed the av gas at Greenville with an equal amount of Mobil. Perhaps the Mobil fuel was older, has different additives for the winter, or who knows. I hope I didnt bore everyone with this, but I said I would let people know what I found. I plan to leave here with it about the 11th for SnF. It will take two days plus to get there. I will try to park at IAC tent. If you see It or me there, say hi or stick a note inside it, up on the instrument panel. Here is a picture of our Cub and the website for our city airport http://www.wamusa.com/members/airport/ go to pilot information. Photography by Jim Wright in his Luscombe 8A. Phil Sisson in Litchfield, IL


    Message 2


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    Time: 11:04:14 PM PST US
    From: "Phil Sisson, Litchfield Aerobatic Club" <sisson@consolidated.net>
    Subject: Re: J3 flyers
    --> Cub-List message posted by: "Phil Sisson, Litchfield Aerobatic Club" <sisson@consolidated.net> Please excuse the cub picture to the list. I didn't mean to post it. do not archive Phil




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